Quality detection device for production of high-strength corrosion-resistant steel cylinder

The device addresses the inefficiency of traditional steel bottle corrosion testing by using drive rollers and auxiliary components for continuous operation, facilitating rapid bottle handling and wind-drying, thus improving detection efficiency and convenience.

CN223107569UActive Publication Date: 2025-07-15CELANT CONTAINER TECH (CHUZHOU) CO LTD
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Patent Information

Application Number
CN202421773304.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-07-15
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

When conducting corrosion resistance testing of metal products, existing detection devices are inconvenient to realize continuous detection without stopping, and can only detect a single cylinder, resulting in insufficiency of detection.

Method used

The main mechanism and auxiliary mechanism are designed, including a drive motor, a drive roller, a drive belt, a support roller and a guide roller to realize the uniform movement of the transmission belt. Through the coordination between the guide roller and the support roller, the cylinder is ensured to be fully in contact with the corrosive liquid, and the machine-stop detection method is adopted; the auxiliary mechanism realizes the rapid assembly of steel cylinders of different specifications through corrosion-resistant compression springs and arc-shaped clamping plates, and uses a fan to air-dry the excess liquid.

Benefits of technology

It realizes continuous inspection of high-strength corrosion-resistant cylinders, improves detection efficiency, simplifies the disassembly and assembly process of the cylinders, and enhances the practicality and convenience of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel cylinder production, and discloses a quality detection device for high-strength corrosion-resistant steel cylinder production, which comprises a main body mechanism and an auxiliary mechanism, the auxiliary mechanism is positioned above the main body mechanism, and the main body mechanism comprises a device body. According to the quality detection device for high-strength corrosion-resistant steel cylinder production, by installing the main body mechanism, when the device body carries out corrosion-resistant detection operation of high-strength corrosion-resistant steel cylinder production, the design of a driving roller and a supporting roller enables a transmission belt to move at a constant speed; the steel cylinder assembled on the surface of the transmission belt can make full contact with corrosive liquid in the device body through the design of a guide roller, corrosion resistance detection of steel cylinder production is completed, non-stop detection of the device can be achieved through the design of a driving motor, the device is in a running state all the time, the steel cylinder replacement time of workers is shortened, and the production efficiency is improved. Therefore, the detection efficiency of the device body is improved, and the practicability of the device body is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel cylinder production, in particular to a quality detection device for the production of high-strength corrosion-resistant steel cylinders. Background Technique

[0002] A steel cylinder is a container for storing and transporting compressed gases, usually made of steel. Due to the wide application range of steel cylinders, steel cylinders are required to have good corrosion resistance. During the production process of steel cylinders, detection devices are used to detect the corrosion resistance of steel cylinders.

[0003] The existing patent document with the publication number CN213633112U provides a corrosion resistance detection device for metal products. In this utility model, the swing motor is fixed inside the working cavity of the installation box through the cooperation of the installation box and the motor frame. The connecting shaft is rotationally connected to the detection box through a bearing. The swing motor drives the driving gear, and the driving gear drives the driven gear to rotate through a transmission mechanism. The driven gear rotates to drive the nozzle at the bottom of the installation plate to rotate through the connecting shaft. The rotation of multiple nozzles increases the spraying area of the device, improves the working stability, increases the adaptability, increases the detection area of the device, and reduces the use limitations.

[0004] However, when the existing detection device conducts the corrosion resistance detection operation of metal products, it is not convenient to realize the non-stop continuous detection of the device. The existing detection device can only detect a single steel cylinder during the detection process. After the steel cylinder is detected, the staff needs to stop the machine to disassemble and replace the steel cylinder, resulting in low detection efficiency and poor practicability of the device. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] The purpose of the present utility model is to provide a quality detection device for the production of high-strength corrosion-resistant steel cylinders, so as to solve the problem that the existing detection device is not convenient to realize the non-stop continuous detection during the corrosion resistance detection operation of metal products mentioned in the above background technique.

[0007] (2) Technical Solutions

[0008] To achieve the above purpose, the present utility model provides the following technical solutions: A quality detection device for the production of high-strength corrosion-resistant steel cylinders includes a main body mechanism and an auxiliary mechanism. The auxiliary mechanism is located above the main body mechanism. The main body mechanism includes a device body, a support plate, a driving motor, and a driving roller. The support plate is fixedly installed at the front and rear ends of the upper end of the device body. The driving motor is fixedly installed at the front end of the support plate. The driving roller is fixedly installed at the transmission end of the rear end of the driving motor.

[0009] The main body mechanism further includes a movable disk, a transmission belt, a support roller, and a guide roller. The movable disk is fixedly installed at the rear end of the inner end of the support plate. The rear end of the driving roller is rotatably connected to the movable disk. The transmission belt is movably installed at the outer end of the driving roller. The support roller is movably installed inside the support plate. The transmission belt is located at the outer end of the support roller. The guide roller is movably installed inside the device body. The transmission belt is located at the outer end of the guide roller.

[0010] Preferably, the auxiliary mechanism includes a first support disk. The first support disk is fixedly installed at the front and rear ends of the inner end of the support plate. The support roller is rotatably connected to the first support disk.

[0011] Preferably, the auxiliary mechanism further includes a second support disk. The second support disk is fixedly installed at the front and rear ends of the inner end of the device body. The guide roller is rotatably connected to the second support disk.

[0012] Preferably, the auxiliary mechanism further includes a U-shaped mounting plate and a fixed sleeve. The U-shaped mounting plate is fixedly installed at the outer end of the transmission belt. The U-shaped mounting plates are evenly distributed at the outer end of the transmission belt. The fixed sleeve is fixedly installed at the front and rear ends of the inner end of the U-shaped mounting plate.

[0013] Preferably, the auxiliary mechanism further includes a corrosion-resistant compression spring and an arc-shaped clamping plate. The corrosion-resistant compression spring is fixedly installed at the inner end of the fixed sleeve. The arc-shaped clamping plate is fixedly installed at the inner end of the corrosion-resistant compression spring.

[0014] Preferably, the auxiliary mechanism further includes a guide rod and a deflector. The guide rod is fixedly installed at the outer end of the arc-shaped clamping plate. The guide rod is located inside the corrosion-resistant compression spring. The guide rod is movably connected to the fixed sleeve. The deflector is fixedly installed at the right end of the device body.

[0015] Preferably, the auxiliary mechanism further includes a mounting plate and a blower. The mounting plate is fixedly installed at the right end of the deflector. The blower is fixedly installed at the left end of the mounting plate.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] 1. The quality inspection device for the production of high-strength corrosion-resistant steel cylinders realizes that when the device body conducts the corrosion resistance inspection operation for the production of high-strength corrosion-resistant steel cylinders, the design of the driving roller and the supporting roller enables the transmission belt to move at a constant speed. The design of the guiding roller enables the steel cylinders assembled on the surface of the transmission belt to be fully contacted with the corrosive liquid inside the device body, so as to complete the corrosion resistance inspection of the steel cylinder production. And the design of the driving motor can realize the non-stop inspection of the device, making the device always in an operating state, reducing the replacement time of the steel cylinder by the staff, thereby improving the inspection efficiency of the device body and enhancing the practicability of the device body.

[0018] 2. The quality inspection device for the production of high-strength corrosion-resistant steel cylinders realizes that when the device body is in use, the staff can quickly disassemble and assemble the inspected steel cylinders through operation, reducing the disassembly and assembly time of the steel cylinders by the staff. The design of the corrosion-resistant compression spring enables the device body to assemble steel cylinders of different specifications. The design of the blower can dry the redundant liquid on the surface of the steel cylinder, reducing the outflow of the corrosive liquid during the inspection operation, and improving the convenience and protection of the device body in use. Brief Description of the Drawings

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 2 It is a three-dimensional structural schematic diagram of the main body mechanism of the present utility model;

[0021] Figure 3 It is a partial three-dimensional structural schematic diagram of the auxiliary mechanism of the present utility model;

[0022] Figure 4 It is a partial three-dimensional structural schematic diagram of the transmission belt of the present utility model.

[0023] In the figure: 1. Main body mechanism; 101. Device body; 102. Support plate; 103. Driving motor; 104. Driving roller; 105. Movable disc; 106. Transmission belt; 107. Supporting roller; 108. Guiding roller; 2. Auxiliary mechanism; 201. First support disc; 202. Second support disc; 203. U-shaped mounting plate; 204. Fixed sleeve; 205. Corrosion-resistant compression spring; 206. Arc-shaped clamping plate; 207. Guide rod; 208. Deflector; 209. Mounting plate; 210. Blower. Detailed Description of the Embodiment

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figure 1 - Figure 4 , the present invention provides a technical solution: a quality inspection device for the production of high-strength corrosion-resistant steel cylinders, including a main body mechanism 1 and an auxiliary mechanism 2. The auxiliary mechanism 2 is located above the main body mechanism 1. The main body mechanism 1 includes a device body 101, a support plate 102, a driving motor 103, and a driving roller 104. The support plate 102 is fixedly installed at the front and rear ends of the upper end of the device body 101. The driving motor 103 is fixedly installed at the front end of the support plate 102. The driving roller 104 is fixedly installed at the transmission end of the rear end of the driving motor 103.

[0026] The main body mechanism 1 further includes a movable disk 105, a transmission belt 106, a support roller 107, and a guide roller 108. The movable disk 105 is fixedly installed at the rear end of the inner side of the support plate 102. The rear end of the driving roller 104 is rotatably connected to the movable disk 105. The transmission belt 106 is movably installed at the outer end of the driving roller 104. The support roller 107 is movably installed inside the support plate 102. The transmission belt 106 is located at the outer end of the support roller 107. The guide roller 108 is movably installed inside the device body 101. The transmission belt 106 is located at the outer end of the guide roller 108. When the driving motor 103 works, it drives the driving roller 104 to rotate. The driving roller 104 drives the transmission belt 106 to move. The transmission belt 106 drives the support roller 107 and the guide roller 108 to rotate, realizing the uniform movement of the transmission belt 106. The U-shaped assembly plate 203 enters the inside of the device body 101 under the movement of the transmission belt 106 and is in full contact with the corrosive liquid inside the device body 101. The staff adjusts the transmission speed of the transmission belt 106 by operating the driving motor 103. The air-dried steel cylinder is conveyed above the transmission belt 106. The staff can use a corrosion-resistant detector to detect the corrosion resistance of the steel cylinder. During the transmission of the transmission belt 106, the staff can replace the detected steel cylinder, realizing the non-stop detection of the device and improving the detection efficiency of the device.

[0027] The auxiliary mechanism 2 includes a first support disk 201, and the first support disk 201 is fixedly installed at the front and rear ends of the inner end of the support plate 102. The support roller 107 is rotatably connected to the first support disk 201. The auxiliary mechanism 2 further includes a second support disk 202, and the second support disk 202 is fixedly installed at the front and rear ends of the inner end of the device body 101. The guide roller 108 is rotatably connected to the second support disk 202. The auxiliary mechanism 2 further includes a U-shaped mounting plate 203 and a fixed sleeve 204. The U-shaped mounting plate 203 is fixedly installed at the outer end of the drive belt 106, and the U-shaped mounting plates 203 are evenly distributed at the outer end of the drive belt 106. The fixed sleeve 204 is fixedly installed at the front and rear ends of the inner end of the U-shaped mounting plate 203. The auxiliary mechanism 2 further includes a corrosion-resistant compression spring 205 and an arc-shaped clamping plate 206. The corrosion-resistant compression spring 205 is fixedly installed at the inner end of the fixed sleeve 204, and the arc-shaped clamping plate 206 is fixedly installed at the inner end of the corrosion-resistant compression spring 205. The auxiliary mechanism 2 further includes a guide rod 207 and a deflector 208. The guide rod 207 is fixedly installed at the outer end of the arc-shaped clamping plate 206. The guide rod 207 is located inside the corrosion-resistant compression spring 205, and the guide rod 207 is movably connected to the fixed sleeve 204. The deflector 208 is fixedly installed at the right end of the device body 101. The auxiliary mechanism 2 further includes a mounting plate 209 and a fan 210. The mounting plate 209 is fixedly installed at the right end of the deflector 208, and the fan 210 is fixedly installed at the left end of the mounting plate 209. When using the device body 101 for the corrosion resistance detection operation of high-strength corrosion-resistant steel cylinders, the staff presses the arc-shaped clamping plate 206, so that the corrosion-resistant compression spring 205 is compressed, and the guide rod 207 is retracted into the fixed sleeve 204. The staff places the steel cylinder to be detected in the middle of the two arc-shaped clamping plates 206, and then releases the force applied to the arc-shaped clamping plate 206. The corrosion-resistant compression spring 205 resets to push the arc-shaped clamping plate 206 into full contact with the steel cylinder to clamp and fix it, completing the assembly of the steel cylinder. The staff sequentially assembles the steel cylinders for multiple groups of U-shaped mounting plates 203. With the arrangement of the guide roller 108 and the support roller 107, the drive belt 106 drives the soaked U-shaped mounting plates 203 to move above the deflector 208. The fan 210 works to air-dry the excess liquid on the surface of the steel cylinder, and the dropped water droplets flow into the device body 101 through the deflector 208.

[0028] Working principle: When performing the corrosion resistance detection operation for the production of high-strength corrosion-resistant steel cylinders using the device body 101, the staff presses the arc-shaped clamping plate 206, causing the corrosion-resistant compression spring 205 to be compressed and the guide rod 207 to retract into the fixed sleeve 204. The staff places the steel cylinder to be detected in the middle of the two arc-shaped clamping plates 206, and then releases the force applied to the arc-shaped clamping plate 206. The corrosion-resistant compression spring 205 resets and pushes the arc-shaped clamping plate 206 to fully contact the steel cylinder, clamping and fixing it to complete the assembly of the steel cylinder. The staff sequentially assembles the steel cylinders on multiple U-shaped assembly plates 203. The drive motor 103 operates to drive the drive roller 104 to rotate. The drive roller 104 drives the transmission belt 106 to move. The transmission belt 106 drives the support roller 107 and the guide roller 108 to rotate, realizing the uniform movement of the transmission belt 106. The U-shaped assembly plate 203 enters the device body 101 under the movement of the transmission belt 106 and fully contacts the corrosive liquid inside the device body 101. The staff adjusts the transmission speed of the transmission belt 106 by operating the drive motor 103. With the settings of the guide roller 108 and the support roller 107, the transmission belt 106 drives the soaked U-shaped assembly plate 203 to move above the diversion plate 208. The fan 210 operates to air-dry the excess liquid on the surface of the steel cylinder. The dropped water droplets flow through the diversion plate 208 into the device body 101. The air-dried steel cylinder is conveyed above the transmission belt 106. The staff can use a corrosion-resistant detector to detect the corrosion resistance of the steel cylinder. During the transmission of the transmission belt 106, the staff can replace the detected steel cylinder to achieve non-stop detection of the device and improve the detection efficiency of the device.

[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than limiting the protection scope of the present invention. Any simple modification or equivalent replacement of the technical solution of the present invention by those of ordinary skill in the art does not depart from the essence and scope of the technical solution of the present invention.

Claims

1. A quality inspection device for the production of high-strength corrosion-resistant steel cylinders, comprising a main body mechanism (1) and an auxiliary mechanism (2), characterized in that: The auxiliary mechanism (2) is located above the main body mechanism (1). The main body mechanism (1) includes a device body (101), a support plate (102), a driving motor (103) and a driving roller (104). The support plate (102) is fixedly installed at the front and rear ends of the upper end of the device body (101). The driving motor (103) is fixedly installed at the front end of the support plate (102). The driving roller (104) is fixedly installed at the transmission end of the rear end of the driving motor (103). The main body mechanism (1) further includes a movable disk (105), a transmission belt (106), a support roller (107) and a guide roller (108). The movable disk (105) is fixedly installed at the rear end of the inner end of the support plate (102). The rear end of the driving roller (104) is rotatably connected to the movable disk (105). The transmission belt (106) is movably installed at the outer end of the driving roller (104). The support roller (107) is movably installed inside the support plate (102). The transmission belt (106) is located at the outer end of the support roller (107). The guide roller (108) is movably installed inside the device body (101). The transmission belt (106) is located at the outer end of the guide roller (108).

2. The quality inspection device for producing high-strength corrosion-resistant steel cylinders according to claim 1, wherein: The auxiliary mechanism (2) includes a first support disk (201). The first support disk (201) is fixedly installed at the front and rear ends of the inner end of the support plate (102). The support roller (107) is rotatably connected to the first support disk (201).

3. The quality inspection device for the production of high-strength corrosion-resistant steel cylinders according to claim 2, characterized in that: The auxiliary mechanism (2) further includes a second support disk (202). The second support disk (202) is fixedly installed at the front and rear ends of the inner end of the device body (101). The guide roller (108) is rotatably connected to the second support disk (202).

4. The quality inspection device for the production of high-strength corrosion-resistant steel cylinders according to claim 3, characterized in that: The auxiliary mechanism (2) further includes a U-shaped mounting plate (203) and a fixed sleeve (204). The U-shaped mounting plate (203) is fixedly installed at the outer end of the transmission belt (106). The U-shaped mounting plates (203) are evenly distributed at the outer end of the transmission belt (106). The fixed sleeve (204) is fixedly installed at the front and rear ends of the inner end of the U-shaped mounting plate (203).

5. The quality inspection device for the production of high-strength corrosion-resistant steel cylinders according to claim 4, characterized in that: The auxiliary mechanism (2) further includes a corrosion-resistant compression spring (205) and an arc-shaped clamping plate (206). The corrosion-resistant compression spring (205) is fixedly installed at the inner end of the fixed sleeve (204). The arc-shaped clamping plate (206) is fixedly installed at the inner end of the corrosion-resistant compression spring (205).

6. The quality inspection device for the production of high-strength corrosion-resistant steel cylinders according to claim 5, characterized in that: The auxiliary mechanism (2) further includes a guide rod (207) and a diversion plate (208). The guide rod (207) is fixedly installed at the outer end of the arc-shaped clamping plate (206). The guide rod (207) is located inside the corrosion-resistant compression spring (205). The guide rod (207) is movably connected to the fixed sleeve (204). The diversion plate (208) is fixedly installed at the right end of the device body (101).

7. The quality inspection device for the production of high-strength corrosion-resistant steel cylinders according to claim 6, characterized in that: The auxiliary mechanism (2) further includes a mounting plate (209) and a fan (210). The mounting plate (209) is fixedly installed at the right end of the guide plate (208), and the fan (210) is fixedly installed at the left end of the mounting plate (209).

Citation Information

Patent Citations

  • Metal product corrosion resistance detection device

    CN213633112U