Portable X-ray detection device
The portable X-ray inspection device addresses labor-intensive weld seam inspection by securing to pipelines for axial movement and circular scanning, enhancing efficiency and stability.
Patent Information
- Application Number
- CN202422130313.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-01
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-01
AI Technical Summary
The existing portable X-ray detection device requires manual handheld equipment when inspecting pipeline welds. It is cumbersome to operate and labor-intensive, making it difficult to conduct weld inspection efficiently.
A portable X-ray detection device is designed, through a locking mechanism, the fixing ring can be connected to the outer arc wall of the pipeline, and the equipment is fixed and axial movement along the pipeline through the driving mechanism. Combined with the self-locking function of the limit roller and worm gear, the equipment is ensured to ensure the stability and the circumferential scanning of the outer arc wall of the pipeline.
The portable X-ray detection device is realized in a stable fixation and efficient scanning of the outer wall of the pipeline, reducing the labor intensity of the operator, improving the detection efficiency, and ensuring timely detection of potential safety hazards.
Smart Images

Figure CN223107678U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of X-ray detection, in particular to a portable X-ray detection device. Background Technique
[0002] Portable X-ray detection devices, also known as portable X-ray machines, due to their light and movable characteristics, have a wide range of application scenarios in multiple fields. For example, in emergency rescue scenarios such as natural disasters and traffic accidents, portable X-ray machines can be quickly deployed to provide timely X-ray examinations for the injured, helping doctors quickly understand the injury conditions and formulate treatment plans. In some important public places, it is convenient for staff to conduct security inspections on the personal belongings of people entering and leaving, or for non-destructive testing of the internal structures of products, such as automobile parts, electronic devices, furniture, etc., to ensure product quality.
[0003] For some pipelines transporting important materials, such as oil pipelines, which are welded by separate sections of pipelines, and due to the long distance between the oil production area and the storage area, strict requirements are imposed on the firm reliability of the welded joints. When conducting weld inspections with the existing methods, it is necessary to manually hold the inspection equipment and scan the weld joints, which is rather cumbersome and has a high labor intensity.
[0004] In view of this, this application is specifically proposed. Content of the Utility Model
[0005] The purpose of the utility model is to provide a portable X-ray detection device to solve the problems raised in the above background technique.
[0006] To solve the above technical problems, a portable X-ray detection device provided by the utility model includes two symmetrically arranged upper fixing rings and a lower fixing ring fixedly connected to the bottom of the upper fixing rings. Locking mechanisms are arranged inside both ends of the two upper fixing rings close to each other. A limiting mechanism is arranged inside the upper fixing rings. A driving mechanism is arranged on the side wall of the lower fixing ring away from the upper fixing ring. Longitudinal rotation grooves one are arranged inside both ends of the two upper fixing rings close to each other. The rotation grooves one penetrate through the outer arc wall of the upper fixing rings. The locking mechanism includes a fixing column one rotatably connected to the inner arc wall of the rotation groove one. On one side wall of the fixing column one close to the center inside the upper fixing ring, a turntable is fixedly connected. On the top and bottom of one side wall of the turntable close to the fixing column one, fixing columns two are fixedly connected. Both of the two fixing columns two are located outside the fixing column one. On one side wall of the turntable away from the fixing column one, a fixing column three is fixedly connected. A slide rail spring is sleeved on the outer arc wall of the fixing column three. The slide rail spring is V-shaped. One end of the slide rail spring is sleeved on the outer arc wall of the fixing column three, and the other end of the slide rail spring is internally sleeved with a fixing column four. A triangular groove one is arranged at the center of the side wall of the fixing column one away from the turntable.
[0007] Further, a second rotation groove is provided on one side of the first rotation groove provided on the upper fixing ring near the center inside the upper fixing ring. The second rotation groove communicates with the first rotation groove. An annular third rotation groove is provided on one side of the second rotation groove close to the first rotation groove. The third rotation groove communicates with the second rotation groove but does not communicate with the first rotation groove. A storage groove is provided on the side of the second rotation groove away from the first rotation groove. The storage groove communicates with the second rotation groove. The third fixing column, the slide rail spring and the fourth fixing column are all located in the storage groove. One end of the fourth fixing column away from the turntable is fixedly connected to the inner side wall of the storage groove. The second fixing column is rotatably connected in the third rotation groove. The turntable is rotatably connected in the second rotation groove. The first fixing column is semi-cylindrical, and the turntable is semi-circular.
[0008] Further, an arc-shaped first sliding groove is provided in the middle of the side wall of the upper fixing ring away from the lower fixing ring. A damping telescopic rod is slidably connected to the first sliding groove. One end of the damping telescopic rod away from the upper fixing ring is fixedly connected with a bolt. One end of the bolt away from the damping telescopic rod is fixedly connected with a fixing plate. A plurality of equally spaced slots are provided inside the upper fixing ring at the top of the first sliding groove. The bolt is arranged towards the center inside the upper fixing ring. The fixing plate is adapted to the slots. A limiting mechanism is fixedly connected to the bottom of the damping telescopic rod.
[0009] Further, the limiting mechanism includes an internal gear ring fixedly connected to the bottom of the damping telescopic rod. Three first gears distributed in an annular array are meshed and connected to the inner side of the internal gear ring. One side of the first gear is meshed and connected with a rack. The rack is located at the top of the internal gear ring and they do not contact each other. One end of the rack close to the center inside the upper fixing ring is fixedly connected with a spring telescopic rod. One end of the spring telescopic rod away from the rack is fixedly connected with a limiting roller. The axial direction of the limiting roller is perpendicular to the axial direction of the upper fixing ring.
[0010] Further, an annular tooth groove is provided at the bottom end of the side wall of the lower fixing ring away from the upper fixing ring. Teeth are uniformly arranged on the inner arc wall of the tooth groove close to the center inside the lower fixing ring. A driving mechanism is slidably connected in the tooth groove.
[0011] Further, the driving mechanism includes a housing slidably connected in the tooth groove. One end of the housing away from the lower fixing ring is fixedly connected with an X-ray scanner. The output end of the X-ray scanner is arranged towards the center inside the lower fixing ring. Two second gears are symmetrically arranged on one side wall of the housing close to the lower fixing ring. Both of the two second gears are meshed and connected with the teeth in the tooth groove. One side of the second gear close to the housing is fixedly connected with a rotating shaft. One end of the rotating shaft away from the second gear is rotatably connected to the housing. A worm gear is fixedly connected to the outer arc wall of one of the rotating shafts. A worm is meshed and connected to one side of the worm gear away from the two rotating shafts. The worm gear and the worm are both located inside the housing.
[0012] Further, the opening at the end of the tooth groove on the side wall of the lower fixing ring away from the upper fixing ring, which is away from the upper fixing ring, is smaller than the size of the inner wall of the tooth groove near the upper fixing ring, that is, the cross-section of the tooth groove is trapezoidal.
[0013] Further, after the two upper fixing rings are abutted, the two locking mechanisms are abutted against each other, and the two fixing columns are spliced together to form a complete cylinder, the two turntables are spliced together to form a complete disc, and the two triangular grooves are spliced together to form an equilateral triangular groove.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] 1. Through the locking mechanism, the two fixing rings are spliced into a complete ring, which can be sleeved on the outer arc wall of the pipeline. Then, the pin is pulled out, the damping telescopic rod is pulled, and rotated to drive the limiting mechanism to make the limiting roller abut against the outer arc wall of the pipeline, so that the device can be fixed on the outer wall of the pipeline and can move along the axial direction of the pipeline. The X-ray scanner on the other side of the fixing ring can scan the outer arc wall of the pipeline in a circumferential manner, which is convenient for checking potential safety hazards on the pipeline that are not easy to detect or even impossible to observe with the naked eye. The device is convenient to install and use, has a small volume after being disassembled and is convenient for transportation, reduces the labor intensity of operators and can also improve the detection efficiency;
[0016] 2. The driving mechanism is driven by a worm and a worm gear. Due to its self-locking function, it will not disengage from the tooth groove when the fixing ring is disassembled, which increases the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of a locking mechanism in a portable X-ray detection device;
[0018] Figure 2 is a schematic overall structural diagram of a portable X-ray detection device;
[0019] Figure 3 is Figure 2 an enlarged internal structural diagram at A in
[0020] Figure 4 is a schematic structural diagram of a limiting mechanism in a portable X-ray detection device;
[0021] Figure 5 is a schematic diagram of the bottom view structure of a portable X-ray detection device;
[0022] Figure 6 is a schematic structural diagram of an X-ray scanner in a portable X-ray detection device;
[0023] Figure 7 is a schematic internal structural diagram of a housing in a portable X-ray detection device.
[0024] In the figure:
[0025] 10. Upper fixing ring; 11. Lower fixing ring; 12. Damping telescopic rod; 13. Fixing plate; 14. Plug
[0026] 20. Locking mechanism; 21. First fixing column; 22. Second fixing column; 23. Turntable; 24. Third fixing column; 25. Slide rail spring; 26. Fourth fixing column
[0027] 30. Limiting mechanism; 31. Inner gear ring; 32. First gear; 33. Rack; 34. Spring telescopic rod; 35. Limiting roller
[0028] 40. Driving mechanism; 41. X-ray scanner; 42. Housing; 43. Second gear; 44. Rotating shaft; 45. Worm gear; 46. Worm Detailed implementation manners
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Please refer to Figure 1-7 , the present invention provides a technical solution:
[0031] Refer to Figure 1-7As shown in the figure, a portable X-ray detection device includes two upper fixing rings 10 symmetrically arranged and a lower fixing ring 11 fixedly connected to the bottom of the upper fixing ring 10. Locking mechanisms 20 are arranged inside both ends of the two upper fixing rings 10 that are close to each other. A limiting mechanism 30 is arranged inside the upper fixing ring 10. A driving mechanism 40 is arranged on the side wall of the lower fixing ring 11 away from the upper fixing ring 10. Longitudinal rotation grooves 1 are arranged inside both ends of the two upper fixing rings 10 that are close to each other. The rotation grooves 1 penetrate through the outer arc wall of the upper fixing ring 10. The locking mechanism 20 includes a fixing column 1 21 rotatably connected to the inner arc wall of the rotation groove 1. On one side wall of the fixing column 1 21 close to the center of the inside of the upper fixing ring 10, a turntable 23 is fixedly connected. At the top and bottom of one side wall of the turntable 23 close to the fixing column 1 21, fixing columns 2 22 are fixedly connected. Both of the two fixing columns 2 22 are located outside the fixing column 1 21. On one side wall of the turntable 23 away from the fixing column 1 21, a fixing column 3 24 is fixedly connected. A slide rail spring 25 is sleeved on the outer arc wall of the fixing column 3 24. The slide rail spring 25 is V-shaped. One end of the slide rail spring 25 is sleeved on the outer arc wall of the fixing column 3 24. The other end of the slide rail spring 25 internally sleeves a fixing column 4 26. At the center of one side wall of the fixing column 1 21 away from the turntable 23, a triangular groove 1 is arranged.
[0032] It should be noted that, in fact, both the upper fixing ring 10 and the lower fixing ring 11 are semi-circular rings, and the upper fixing rings 10 and the lower fixing rings 11 on both sides are symmetrically arranged. When the two upper fixing rings 10 and the lower fixing rings 11 are in contact with each other, they can form a complete ring.
[0033] Refer to Figure 1-7 As shown in the figure, on the side of the rotation groove 1 arranged on the upper fixing ring 10 close to the center of the inside of the upper fixing ring 10, a rotation groove 2 is arranged. The rotation groove 2 communicates with the rotation groove 1. On the side of the rotation groove 2 close to the rotation groove 1, an annular rotation groove 3 is arranged. The rotation groove 3 communicates with the rotation groove 2 but does not communicate with the rotation groove 1. On the side of the rotation groove 2 away from the rotation groove 1, a storage groove is arranged. The storage groove communicates with the rotation groove 2. The fixing column 3 24, the slide rail spring 25 and the fixing column 4 26 are all located in the storage groove. One end of the fixing column 4 26 away from the turntable 23 is fixedly connected to the inner side wall of the storage groove. The fixing column 2 22 is rotatably connected in the rotation groove 3. The turntable 23 is rotatably connected in the rotation groove 2. The fixing column 1 21 is semi-cylindrical, and the turntable 23 is semi-circular.
[0034] It should be noted that the rotation groove 1 penetrates through the outer arc wall of the upper fixing ring 10, and the storage groove does not penetrate through the inner arc wall of the upper fixing ring 10. When the two upper fixing rings 10 are in contact, rotating the fixing column 1 21 will drive the turntable 23 and the fixing column 2 22 to rotate. When the slide rail spring 25 overcomes the elastic force and flips, one of the fixing columns 2 22 will rotate into the rotation groove 3 on the other side to complete the fixation.
[0035] Refer to Figure 1-7 As shown, a portable X-ray detection device, the middle part of one side wall of the upper fixing ring 10 far away from the lower fixing ring 11 is provided with an arc-shaped chute one, the chute one is slidably connected with a damping telescopic rod 12, one end of the damping telescopic rod 12 far away from the upper fixing ring 10 is fixedly connected with a bolt 14, one end of the bolt 14 far away from the damping telescopic rod 12 is fixedly connected with a fixing plate 13, several equally spaced slots are arranged inside the upper fixing ring 10 at the top of the chute one, the bolt 14 is arranged towards the center of the upper fixing ring 10, the fixing plate 13 is adapted to the slots, and a limiting mechanism 30 is fixedly connected to the bottom of the damping telescopic rod 12.
[0036] It should be noted that the bolt 14 is used to fix the limiting mechanism 30 to prevent rebound during operation.
[0037] Refer to Figure 1-7 As shown, a portable X-ray detection device, the limiting mechanism 30 includes an internal gear ring 31 fixedly connected to the bottom of the damping telescopic rod 12, three gear ones 32 distributed in a circular array are meshed inside the internal gear ring 31, one side of the gear one 32 is meshed with a rack 33, the rack 33 is located at the top of the internal gear ring 31 and they do not contact each other, one end of the rack 33 close to the center of the upper fixing ring 10 is fixedly connected with a spring telescopic rod 34, one end of the spring telescopic rod 34 far away from the rack 33 is fixedly connected with a limiting roller 35, and the axial direction of the limiting roller 35 is perpendicular to the axial direction of the upper fixing ring 10.
[0038] It should be noted that after the limiting roller 35 is closely attached to the outer arc wall of the pipeline, it can move axially along the outer arc wall of the pipeline, but the device itself cannot rotate.
[0039] Refer to Figure 1-7 As shown, a portable X-ray detection device, the bottom end of one side wall of the lower fixing ring 11 far away from the upper fixing ring 10 is provided with an annular tooth groove, gear teeth are evenly arranged on the inner arc wall of the tooth groove close to the center of the lower fixing ring 11, and a driving mechanism 40 is slidably connected in the tooth groove.
[0040] It should be noted that the driving mechanism 40 is used to drive the X-ray scanner 41 to perform circumferential movement so as to perform a full-range inspection on the pipeline.
[0041] Refer to Figure 1-7As shown, a portable X-ray detection device, the driving mechanism 40 includes a housing 42 slidably connected in the tooth groove. One end of the housing 42 away from the lower fixing ring 11 is fixedly connected with an X-ray scanner 41. The output end of the X-ray scanner 41 is arranged towards the center inside the lower fixing ring 11. On one side wall of the housing 42 close to the lower fixing ring 11, two second gears 43 are symmetrically arranged. Both of the two second gears 43 are meshed with the teeth in the tooth groove. One side of the second gear 43 close to the housing 42 is fixedly connected with a rotating shaft 44. One end of the rotating shaft 44 away from the second gear 43 is rotatably connected to the housing 42. On the outer arc wall of one of the rotating shafts 44, a worm gear 45 is fixedly connected. One side of the worm gear 45 away from the two rotating shafts 44 is meshed with a worm 46. The worm gear 45 and the worm 46 are both located inside the housing 42.
[0042] It should be noted that the two second gears 43 are used to drive the X-ray scanner 41 to move and have good stability. The cooperation of the worm gear 45 and the worm 46 can prevent the second gears 43 from rotating back.
[0043] Refer to Figure 1-7 As shown, a portable X-ray detection device, the opening at the end of the tooth groove on the side wall of the lower fixing ring 11 away from the upper fixing ring 10 is smaller than the inner wall size of the tooth groove close to the upper fixing ring 10, that is, the cross-section of the tooth groove is trapezoidal.
[0044] It should be noted that the trapezoidal tooth groove can prevent the housing 42 from falling or tilting.
[0045] Refer to Figure 1-7 As shown, a portable X-ray detection device, when the two upper fixing rings 10 are in contact, the two locking mechanisms 20 are in contact with each other, and the two first fixing columns 21 are spliced into a complete cylinder, the two turntables 23 are spliced into a complete disc, and the two triangular grooves 1 are spliced into an equilateral triangle groove.
[0046] It should be noted that the equilateral triangle groove is for facilitating the rotation of the locking mechanism 20. Here, the groove can also be of other shapes.
[0047] Working principle:
[0048] First, abut the upper fixing ring 10 and the lower fixing ring 11 of the two halves well. Then, insert a suitable triangular tool into the equilateral triangular groove and rotate it to drive the locking mechanism 20 to lock the upper fixing ring 10. Subsequently, pull out the fixing plate 13, pull the damping telescopic rod 12 and rotate it to activate the limiting mechanism 30, and the limiting roller 35 extends out to abut against the outer arc wall of the pipeline. Then, insert the fixing plate 13 into the corresponding slot for fixation. At this time, the driving mechanism 40 on one side of the lower fixing ring 11 can move in the tooth groove to inspect the pipeline in a circular manner, and at the same time, the limiting roller 35 can enable the device to move axially on the outer arc wall of the pipeline.
Claims
1. A portable X-ray detection device, comprising two upper fixing rings (10) symmetrically arranged and a lower fixing ring (11) fixedly connected to the bottom of the upper fixing ring (10). Locking mechanisms (20) are arranged inside both ends of the two upper fixing rings (10) that are close to each other. A limiting mechanism (30) is arranged inside the upper fixing ring (10). A driving mechanism (40) is arranged on a side wall of the lower fixing ring (11) away from the upper fixing ring (10), characterized in that: Longitudinal rotating grooves 1 are provided inside both ends of the two upper fixing rings (10) that are close to each other. The rotating groove 1 penetrates the outer arc wall of the upper fixing ring (10). The locking mechanism (20) includes a fixing column 1 (21) rotatably connected to the inner arc wall of the rotating groove 1. On one side wall of the fixing column 1 (21) close to the center inside the upper fixing ring (10), a turntable (23) is fixedly connected. At the top and bottom of one side wall of the turntable (23) close to the fixing column 1 (21), fixing columns 2 (22) are fixedly connected. Both of the two fixing columns 2 (22) are located outside the fixing column 1 (21). On one side wall of the turntable (23) away from the fixing column 1 (21), a fixing column 3 (24) is fixedly connected. A slide rail spring (25) is sleeved on the outer arc wall of the fixing column 3 (24). The slide rail spring (25) is V-shaped. One end of the slide rail spring (25) is sleeved on the outer arc wall of the fixing column 3 (24), and a fixing column 4 (26) is sleeved inside the other end of the slide rail spring (25). At the center of one side wall of the fixing column 1 (21) away from the turntable (23), a triangular groove 1 is provided.
2. The portable X-ray detection device according to claim 1, wherein: On one side of the rotating groove 1 provided on the upper fixing ring (10) close to the center inside the upper fixing ring (10), a rotating groove 2 is provided. The rotating groove 2 communicates with the rotating groove 1. On one side of the rotating groove 2 close to the rotating groove 1, an annular rotating groove 3 is provided. The rotating groove 3 communicates with the rotating groove 2 but does not communicate with the rotating groove 1. On one side of the rotating groove 2 away from the rotating groove 1, an object placing groove is provided. The object placing groove communicates with the rotating groove 2. The fixing column 3 (24), the slide rail spring (25), and the fixing column 4 (26) are all located in the object placing groove. One end of the fixing column 4 (26) away from the turntable (23) is fixedly connected to the inner side wall of the object placing groove. The fixing column 2 (22) is rotatably connected in the rotating groove 3. The turntable (23) is rotatably connected in the rotating groove 2. The fixing column 1 (21) is semi-cylindrical, and the turntable (23) is semi-circular.
3. The portable X-ray detection device according to claim 1, characterized in that: In the middle of one side wall of the upper fixing ring (10) away from the lower fixing ring (11), an arc-shaped sliding groove 1 is provided. A damping telescopic rod (12) is slidably connected to the sliding groove 1. One end of the damping telescopic rod (12) away from the upper fixing ring (10) is fixedly connected to a plug pin (14). One end of the plug pin (14) away from the damping telescopic rod (12) is fixedly connected to a fixing plate (13). Inside the upper fixing ring (10) at the top of the sliding groove 1, a number of equally spaced slots are provided. The plug pin (14) is arranged towards the center inside the upper fixing ring (10). The fixing plate (13) is adapted to the slots. A limiting mechanism (30) is fixedly connected to the bottom of the damping telescopic rod (12).
4. The portable X-ray detection device according to claim 3, wherein: The limiting mechanism (30) includes an internal gear ring (31) fixedly connected to the bottom of the damping telescopic rod (12). Three gear ones (32) distributed in an annular array are meshed and connected to the inner side of the internal gear ring (31). One side of the gear one (32) is meshed and connected to a rack (33). The rack (33) is located at the top of the internal gear ring (31) and they do not contact each other. One end of the rack (33) close to the inner center of the upper fixing ring (10) is fixedly connected to a spring telescopic rod (34). The end of the spring telescopic rod (34) away from the rack (33) is fixedly connected to a limiting roller (35). The axial direction of the limiting roller (35) is perpendicular to the axial direction of the upper fixing ring (10).
5. A portable X-ray detection device according to claim 1, characterized in that: At the bottom end of the side wall of the lower fixing ring (11) away from the upper fixing ring (10), there is an annular tooth groove. The inner arc wall of the tooth groove close to the inner center of the lower fixing ring (11) is uniformly provided with teeth. A driving mechanism (40) is slidably connected in the tooth groove.
6. The portable X-ray detection device according to claim 5, wherein: The driving mechanism (40) includes a housing (42) slidably connected in the tooth groove. One end of the housing (42) away from the lower fixing ring (11) is fixedly connected to an X-ray scanner (41). The output end of the X-ray scanner (41) is arranged towards the inner center of the lower fixing ring (11). Two gear twos (43) are symmetrically arranged on one side wall of the housing (42) close to the lower fixing ring (11). Both of the two gear twos (43) are meshed and connected to the teeth in the tooth groove. One side of the gear two (43) close to the housing (42) is fixedly connected to a rotating shaft (44). The end of the rotating shaft (44) away from the gear two (43) is rotatably connected to the housing (42). A worm wheel 4 (5) is fixedly connected to the outer arc wall of one of the rotating shafts (44). One side of the worm wheel (45) away from the two rotating shafts (44) is meshed and connected to a worm 4 (6). The worm wheel (45) and the worm (46) are both located inside the housing (42).
7. The portable X-ray detection device according to claim 5, wherein: The opening at the end of the tooth groove on the side wall of the lower fixing ring (11) away from the upper fixing ring (10) and away from the upper fixing ring (10) is smaller than the inner wall size of the tooth groove close to the upper fixing ring (10), that is, the cross-section of the tooth groove is trapezoidal.
8. The portable X-ray detection device according to claim 1, wherein: After the two upper fixing rings (10) are abutted, the two locking mechanisms (20) are abutted against each other. And the two fixing columns one (21) are spliced into a complete cylinder. The two turntables (23) are spliced into a complete disc. The two triangular grooves one are spliced into an equilateral triangular groove.