Copper wire pay-off reel mechanism for cable
The copper wire spooling mechanism addresses friction-induced wear by applying and recycling lubrication oil, improving wire and cable quality through reduced friction and tension control.
Patent Information
- Application Number
- CN202422221435.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-11
AI Technical Summary
When the existing copper wire laying mechanism is used, the surface of the copper wire is easily frustrated by friction caused by the laying disk, which affects the forming quality of the cable.
A copper wire laying tray including an oil coating mechanism and a quick adjustment mechanism is designed. The oil coating mechanism applies lubricating oil through the oil-absorbing block and scrapes off excess grease through the oil scraping block to reduce friction; the fast adjustment mechanism adjusts the tightness of the copper wire through the adjustment plate to improve the flexibility of the thread laying.
It effectively reduces the friction resistance between the copper wire and the laying plate, improves the quality of the copper wire and the forming quality of the cable, and improves the flexibility of the laying plate.
Smart Images

Figure CN223108580U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire reels, and relates to a wire reel mechanism for copper wires used in cables. Background Art
[0002] During the production and processing of copper core cables, multiple strands of copper wires need to be stranded together to form a copper core. During the processing, a wire reel is required to pay out the copper wires, so as to avoid breakage of the copper wires during the pay-out process.
[0003] When the existing copper wire reel mechanism is in use, since the copper wires need to run on multiple wire reels, the surface of the copper wires will be rubbed by the wire reels, which easily causes wear on the surface of the copper wires, resulting in a reduction in the quality of the copper wires and affecting the forming quality of the cables. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a wire reel mechanism for copper wires used in cables in view of the above problems.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A wire reel mechanism for copper wires used in cables includes a mounting plate. A plurality of rotating shafts are rotatably connected to the vertical side wall of the mounting plate. A wire reel is fixedly sleeved outside each of the plurality of rotating shafts. The same copper wire is wound around the plurality of wire reels. An oiling mechanism is fixedly connected to the vertical side wall of the mounting plate, and a quick adjustment mechanism is fixedly connected to the vertical side wall of the mounting plate;
[0007] The oiling mechanism includes an oil box fixedly connected to the front side of the mounting plate. An opening is provided at the bottom of the oil box, and an oil absorbing block is fixedly connected in the opening. The oil absorbing block is movably sleeved outside the copper wire. A mounting frame is fixedly connected to the side wall of the front side of the mounting plate. An electric push rod is fixedly connected to the mounting frame. The output end of the electric push rod is fixedly connected to a pressing plate. A clamping plate corresponding to the pressing plate is fixedly connected to the mounting plate. A scraping block is fixedly connected to the clamping plate. The scraping block is located between the pressing plate and the clamping plate. The scraping block is movably sleeved outside the copper wire. An oil collecting cylinder is fixedly connected to the front side of the mounting plate. The oil collecting cylinder is located below the scraping block. An inclined conduit is fixedly communicated between the oil collecting cylinder and the oil box.
[0008] In the above-mentioned wire reel mechanism for copper wires used in cables, the quick adjustment mechanism includes two L-shaped straight rails fixedly connected to the front side of the mounting plate. Two adjusting plates are slidably connected in the two L-shaped straight rails. A locking bolt is threadedly connected to the L-shaped straight rail. A fixed shaft is fixedly connected to the adjusting plate. An adjusting wheel is rotatably sleeved outside the fixed shaft. The copper wire bypasses the adjusting wheel.
[0009] In the above copper wire pay-off reel mechanism for cables, a placing plate is fixedly connected to the side wall on the front side of the mounting plate. An oil receiving box is placed on the placing plate, and the oil receiving box is located below the oil absorbing block.
[0010] In the above copper wire pay-off reel mechanism for cables, a scraping plate is fixedly connected to the upper side of the oil collecting cylinder. Scraping holes are formed in the scraping plate, and the copper wire passes through the scraping plate through the scraping holes.
[0011] In the above copper wire pay-off reel mechanism for cables, two mounting seats are symmetrically and fixedly connected to the side wall on the front side of the mounting plate, and a guiding tube is fixedly connected between the two mounting seats.
[0012] In the above copper wire pay-off reel mechanism for cables, mounting blocks are fixedly connected to the side walls on the upper and lower sides of the mounting plate, and two pin holes are symmetrically formed in the mounting blocks.
[0013] In the above copper wire pay-off reel mechanism for cables, a pushing block is fixedly connected to the side wall on the front side of the adjusting plate.
[0014] In the above copper wire pay-off reel mechanism for cables, two first magnets are symmetrically and fixedly connected to the upper side of the placing plate, and two second magnets are symmetrically and fixedly connected to the oil receiving box. The polarities of the sides of the first magnet and the second magnet in contact with each other are opposite.
[0015] In the above copper wire pay-off reel mechanism for cables, a screwing block is fixedly connected to the end of the locking bolt away from the adjusting plate.
[0016] In the above copper wire pay-off reel mechanism for cables, a reinforcing plate is fixedly connected between the scraping plate and the upper end of the oil collecting cylinder.
[0017] Compared with the existing technology, the advantages of the present utility model are as follows:
[0018] 1. Through the oiling mechanism provided in the present utility model, during wire pay-off, lubricating oil is added to the oil box, and the oil absorbing block absorbs the lubricating oil in the oil box. When the copper wire passes through the oil absorbing block, the lubricating oil on the oil absorbing block is smeared on the surface of the copper wire. When the copper wire passes through the scraping block, the scraping block can scrape off the lubricating oil on the surface of the copper wire. The electric push rod is provided to push the pressing plate to press the scraping block, so that the lubricating oil on the scraping block flows into the oil collecting cylinder. The lubricating oil in the oil collecting cylinder flows into the oil box through the inclined conduit for reuse. Thereby, the frictional resistance between the copper wire and the pay-off reel can be reduced, the surface wear of the copper wire after passing through the pay-off reel during wire pay-off can be reduced, the quality of the copper wire can be effectively improved, and the quality of the cable can be effectively improved.
[0019] 2. When the quick adjustment mechanism of the utility model is set and used, loosen the locking bolt to release the fixation of the locking bolt on the adjustment plate, push the adjustment plate to slide on the L-shaped straight rail, the adjustment plate drives the adjustment plate to move, and the adjustment plate pushes the copper wire, so that the tightness of the copper wire can be adjusted, and the quick adjustment of the wire release tightness of the copper wire can be carried out according to actual needs, effectively improving the flexibility of wire release.
[0020] Other advantages, objectives and features of the utility model will be partially reflected by the following description and partially understood by those skilled in the art through the research and practice of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is the overall structural schematic diagram of the utility model.
[0022] Figure 2 is Figure 1 the structural schematic diagram of the oiling mechanism in
[0023] Figure 3 is Figure 2 the structural schematic diagram of the oil scraping block and the oil collecting cylinder in
[0024] Figure 4 is Figure 2 the structural schematic diagram of the oil box and the oil receiving box in
[0025] Figure 5 is Figure 1 the structural schematic diagram of the quick adjustment mechanism in
[0026] Figure 6 is Figure 1 the installation structural schematic diagram of the guide pipe in
[0027] In the figure: 1. mounting plate; 2. rotating shaft; 3. wire reel; 4. copper wire; 5. oil box; 6. oil absorbing block; 7. mounting rack; 8. electric push rod; 9. pressing plate; 10. clamping plate; 11. oil scraping block; 12. oil collecting cylinder; 13. inclined conduit; 14. L-shaped straight rail; 15. adjustment plate; 16. fixed shaft; 17. adjustment wheel; 18. placing plate; 19. oil receiving box; 20. oil scraping plate; 21. mounting seat; 22. guide pipe; 23. mounting block; 24. pin hole; 25. push block; 26. first magnet; 27. second magnet; 28. screwing block; 29. reinforcing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] The following further describes the utility model with reference to the drawings.
[0029] As Figure 1-6As shown in the figure, a copper wire pay-off reel mechanism for cables includes a mounting plate 1. A plurality of rotating shafts 2 are rotatably connected to the vertical side wall of the mounting plate 1. A pay-off reel 3 is fixedly sleeved outside each of the plurality of rotating shafts 2. The same copper wire 4 is wound around the plurality of pay-off reels 3. An oiling mechanism is fixedly connected to the vertical side wall of the mounting plate 1, and a quick adjustment mechanism is fixedly connected to the vertical side wall of the mounting plate 1;
[0030] The oiling mechanism includes an oil box 5 fixedly connected to the front side of the mounting plate 1. An opening is provided at the bottom of the oil box 5, and an oil absorbing block 6 is fixedly connected inside the opening. The oil absorbing block 6 is movably sleeved outside the copper wire 4. A mounting frame 7 is fixedly connected to the side wall of the front side of the mounting plate 1. An electric push rod 8 is fixedly connected to the mounting frame 7. The output end of the electric push rod 8 is fixedly connected to a pressing plate 9. A clamping plate 10 corresponding to the pressing plate 9 is fixedly connected to the mounting plate 1. A scraping oil block 11 is fixedly connected to the clamping plate 10. The scraping oil block 11 is located between the pressing plate 9 and the clamping plate 10. The scraping oil block 11 is movably sleeved outside the copper wire 4. An oil collecting cylinder 12 is fixedly connected to the front side of the mounting plate 1. The oil collecting cylinder 12 is located below the scraping oil block 11. An inclined conduit 13 is fixedly communicated between the oil collecting cylinder 12 and the oil box 5.
[0031] The quick adjustment mechanism includes two L-shaped straight rails 14 fixedly connected to the front side of the mounting plate 1. Two adjusting plates 15 are slidably connected inside the two L-shaped straight rails 14. A locking bolt is threadedly connected to the L-shaped straight rail 14. A fixed shaft 16 is fixedly connected to the adjusting plate 15. An adjusting wheel 17 is rotatably sleeved outside the fixed shaft 16. The copper wire 4 bypasses the adjusting wheel 17.
[0032] In this embodiment, during use, loosen the locking bolt to release the fixation of the locking bolt on the adjusting plate 15. Push the adjusting plate 15 to slide on the L-shaped straight rail 14. The adjusting plate 15 drives the adjusting plate 15 to move, and the adjusting plate 15 pushes the copper wire 4, so that the tightness of the copper wire 4 can be adjusted. The pay-off tightness of the copper wire 4 can be quickly adjusted according to actual needs, effectively improving the flexibility of pay-off.
[0033] A placement plate 18 is fixedly connected to the side wall of the front side of the mounting plate 1. An oil receiving box 19 is placed on the placement plate 18. The oil receiving box 19 is located below the oil absorbing block 6. The provided oil receiving box 19 can collect the lubricating oil dripping from the oil absorbing block 6, avoiding waste of lubricating oil.
[0034] A scraping oil plate 20 is fixedly connected to the upper side of the oil collecting cylinder 12. Scraping oil holes are provided in the scraping oil plate 20. The copper wire 4 passes through the scraping oil holes and penetrates the scraping oil plate 20. The provided scraping oil plate 20 can guide the lubricating oil on the copper wire 4 into the oil collecting cylinder 12, thereby preventing waste of lubricating oil.
[0035] On the front side wall of the mounting plate 1, two mounting seats 21 are symmetrically and fixedly connected, and a guiding tube 22 is fixedly connected between the two mounting seats 21.
[0036] In the above embodiment, the provided guiding tube 22 can guide the copper wire 4, improving the stability of the pay-off of the copper wire 4.
[0037] On the side walls of the upper and lower sides of the mounting plate 1, mounting blocks 23 are fixedly connected, and two pin holes 24 are symmetrically formed in the mounting blocks 23, which can improve the convenience of the fixed installation of the mounting plate 1.
[0038] On the front side wall of the adjusting plate 15, a pushing block 25 is fixedly connected, which can improve the convenience of the up and down movement of the adjusting plate 15.
[0039] On the upper side of the placing plate 18, two first magnets 26 are symmetrically and fixedly connected, on the oil receiving box 19, two second magnets 27 are symmetrically and fixedly connected, and the polarities of the sides of the first magnet 26 and the second magnet 27 in contact with each other are opposite.
[0040] In this embodiment, the provided first magnet 26 and second magnet 27 cooperate with each other, which can improve the stability of the placement of the oil receiving box 19.
[0041] One end of the locking bolt away from the adjusting plate 15 is fixedly connected with a turning block 28, which can improve the convenience of the rotation of the locking bolt.
[0042] Between the scraping oil plate 20 and the upper end of the oil collecting cylinder 12, a reinforcing plate 29 is fixedly connected.
[0043] In the above embodiment, the provided reinforcing plate 29 can improve the stability of the scraping oil plate 20.
[0044] The working principle of the present utility model is:
[0045] During pay-off, lubricating oil is added into the oil box 5, the oil absorbing block 6 absorbs the lubricating oil in the oil box 5. When the copper wire 4 passes through the oil absorbing block 6, the lubricating oil on the oil absorbing block 6 is smeared on the surface of the copper wire 4. When the copper wire 4 passes through the scraping block, the scraping block 6 can scrape off the lubricating oil on the surface of the copper wire 4. The provided electric push rod 8 pushes the pressing plate 9 to squeeze the scraping block 11, so that the lubricating oil on the scraping block 11 flows into the oil collecting cylinder 12, and the lubricating oil in the oil collecting cylinder 12 flows into the oil box 5 through the inclined conduit 13 for recycling. Thereby, the frictional resistance between the copper wire 4 and the pay-off reel 3 can be reduced, and the surface wear of the copper wire 4 after passing through the pay-off reel 3 for pay-off can be reduced, effectively improving the quality of the copper wire and effectively improving the quality of the cable.
[0046] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains may make various modifications or supplements to the described specific embodiments or use similar means for substitution, but will not deviate from the spirit of the present utility model.
[0047] Although terms such as 1. mounting plate; 2. rotating shaft; 3. wire spool; 4. copper wire; 5. oil box; 6. oil absorbing block; 7. mounting bracket; 8. electric push rod; 9. pressing plate; 10. clamping plate; 11. oil scraping block; 12. oil collecting cylinder; 13. inclined conduit; 14. L-shaped straight rail; 15. adjusting plate; 16. fixed shaft; 17. adjusting wheel; 18. placing plate; 19. oil receiving box; 20. oil scraping plate; 21. mounting seat; 22. guiding tube; 23. mounting block; 24. pin hole; 25. pushing block; 26. first magnet; 27. second magnet; 28. screwing block; 29. reinforcing plate are used more frequently herein, the possibility of using other terms is not excluded. Using these terms is only for more conveniently describing and explaining the essence of the present utility model, and interpreting them as any additional limitation is contrary to the spirit of the present utility model.
Claims
1. A copper wire pay-off reel mechanism for a cable, comprising a mounting plate (1), characterized in that, A plurality of rotating shafts (2) are rotatably connected to the vertical side wall of the mounting plate (1). A wire reel (3) is fixedly sleeved outside each of the plurality of rotating shafts (2). The same copper wire (4) is wound around the plurality of wire reels (3). An oiling mechanism is fixedly connected to the vertical side wall of the mounting plate (1), and a quick adjustment mechanism is fixedly connected to the vertical side wall of the mounting plate (1); The oiling mechanism includes an oil box (5) fixedly connected to the front side of the mounting plate (1). An opening is provided at the bottom of the oil box (5), and an oil absorption block (6) is fixedly connected inside the opening. The oil absorption block (6) is movably sleeved outside the copper wire (4). A mounting frame (7) is fixedly connected to the side wall of the front side of the mounting plate (1). An electric push rod (8) is fixedly connected to the mounting frame (7). A pressing plate (9) is fixedly connected to the output end of the electric push rod (8). A clamping plate (10) corresponding to the pressing plate (9) is fixedly connected to the mounting plate (1). A scraping block (11) is fixedly connected to the clamping plate (10). The scraping block (11) is located between the pressing plate (9) and the clamping plate (10). The scraping block (11) is movably sleeved outside the copper wire (4). An oil collecting cylinder (12) is fixedly connected to the front side of the mounting plate (1). The oil collecting cylinder (12) is located below the scraping block (11). An inclined conduit (13) is fixedly communicated between the oil collecting cylinder (12) and the oil box (5).
2. The copper wire pay-off reel mechanism for cables according to claim 1, wherein, The quick adjustment mechanism includes two L-shaped straight rails (14) fixedly connected to the front side of the mounting plate (1). Two adjusting plates (15) are slidably connected inside the two L-shaped straight rails (14). A locking bolt is threadedly connected to the L-shaped straight rail (14). A fixed shaft (16) is fixedly connected to the adjusting plate (15). An adjusting wheel (17) is rotatably sleeved outside the fixed shaft (16). The copper wire (4) bypasses the adjusting wheel (17).
3. The copper wire pay-off reel mechanism for cables according to claim 2, characterized in that, A placing plate (18) is fixedly connected to the side wall of the front side of the mounting plate (1). An oil receiving box (19) is placed on the placing plate (18). The oil receiving box (19) is located below the oil absorption block (6).
4. The copper wire pay-off reel mechanism for cables according to claim 3, characterized in that, A scraping plate (20) is fixedly connected to the upper side of the oil collecting cylinder (12). Scraping holes are formed in the scraping plate (20). The copper wire (4) penetrates through the scraping plate (20) through the scraping holes.
5. The copper wire pay-off reel mechanism for cables according to claim 4, characterized in that, Two mounting seats (21) are symmetrically and fixedly connected to the side wall of the front side of the mounting plate (1). A guiding pipe (22) is fixedly connected between the two mounting seats (21).
6. The copper wire pay-off reel mechanism for cables according to claim 5, characterized in that Mounting blocks (23) are fixedly connected to the side walls of the upper and lower sides of the mounting plate (1). Two pin holes (24) are symmetrically formed in the mounting blocks (23).
7. The copper wire pay-off reel mechanism for cables according to claim 6, characterized in that, A pushing block (25) is fixedly connected to the side wall of the front side of the adjusting plate (15).
8. The copper wire pay-off reel mechanism for cables according to claim 7, characterized in that, Two first magnets (26) are symmetrically and fixedly connected to the upper side of the placing plate (1). Two second magnets (27) are symmetrically and fixedly connected to the oil receiving box (19). The polarities of the sides of the first magnet (26) and the second magnet (27) in contact with each other are opposite.
9. The copper wire pay-off reel mechanism for cables according to claim 8, wherein, A turning block (28) is fixedly connected to the end of the locking bolt away from the adjusting plate (15).
10. The copper wire pay-off reel mechanism for cables according to claim 9, characterized in that, A reinforcing plate (29) is fixedly connected between the upper end of the oil scraping plate (20) and the oil collecting cylinder (12).