Three-phase water-cooled iron core reactor

The three-phase water-cooled iron-core reactor improves cooling efficiency by using a split water distributor and hoses to manage cooling water streams, addressing the inefficiencies in existing designs and enhancing performance and stability.

CN223108632UActive Publication Date: 2025-07-15ELETTROMIL (WUXI) POWER EQUIP CO LTD
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Patent Information

Application Number
CN202422321822.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-15
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The cooling efficiency of existing water-cooled reactors is low, mainly due to the high temperature of the return water and the cooling water, causing the cooling water temperature to rise.

Method used

A three-phase water-cooled iron core reactor is designed, adopting a water-cooled plate, a water-cooled plate and a hose structure. The cooling water is diverted to each water-cooled plate through the water-cooled plate and then exchanges heat with the reactor body, and then flows back to the water-cooled plate to discharge. The water-cooled plate is made of plastic to reduce heat exchange. The water-cooled plate is placed inside the winding and is connected through a hose.

Benefits of technology

It improves the working performance of the reactor, enhances the cooling efficiency and stability, and extends the service life of the reactor.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223108632U_ABST
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Abstract

The utility model relates to the technical field of electric reactors, in particular to a three-phase water-cooling iron core electric reactor which comprises an electric reactor body, the electric reactor body comprises an iron core, a clamping piece, a winding and a fastening piece, the electric reactor body is further provided with a water distribution plate, a plurality of water-cooling plates, a plurality of hoses and connecting wires, water-cooling flow channels are formed in the inner sides of the water-cooling plates, and the water-cooling flow channels are communicated with the winding. The plurality of water cooling plates are separately arranged on the inner side of the winding; the plurality of water cooling plates are connected with the water diversion plate through hoses; and the plurality of water cooling plates are connected with the clamping pieces through the connecting wires. The working performance of the reactor can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, and specifically relates to a three-phase water-cooled iron-core reactor. Background Technique

[0002] A reactor, also called an inductor, is widely used in circuits. In a circuit, due to the effect of electromagnetic induction, there is a certain inductance, which can play a role in preventing current changes. When a conductor is energized, a magnetic field will be generated within a certain space it occupies. Therefore, all current-carrying conductors have inductance in a general sense. However, the inductance of a straight energized conductor is small, and the generated magnetic field is not strong. Therefore, an actual reactor is a wire wound in the form of a solenoid, called an air-core reactor; sometimes, in order to make this solenoid have a larger inductance, an iron core is inserted into the solenoid, called an iron-core reactor.

[0003] When the reactor works for a long time, a large amount of heat will be generated inside it. If the reactor works in a high-temperature environment for a long time, its service life will be reduced. Therefore, it is necessary to cool the inside of the reactor in time. The prior art, such as a water circuit pipeline of a water-cooled reactor in a Chinese patent, publication number: CN203205200U, realizes timely cooling of the inside of the reactor by setting a water distributor and water-cooled plates on the reactor. However, the disadvantage of this patent is that both the cooling water and the return water have to pass through the water distributor, and the temperature of the return water is higher than that of the cooling water, which causes heat exchange between the return water and the cooling water, increasing the temperature of the cooling water and thus reducing the water-cooling efficiency. Therefore, it is necessary to further upgrade the water-cooled reactor. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a three-phase water-cooled iron-core reactor, which can improve the working performance of the reactor.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a three-phase water-cooled iron-core reactor, including a reactor body, the reactor body includes an iron core, clamping pieces, windings and fasteners. The reactor body is also provided with a water distribution plate, a plurality of water-cooled plates, a plurality of hoses and connecting wires. A water-cooling flow channel is opened inside the water-cooled plates, and a plurality of water-cooled plates are arranged inside the windings; a plurality of water-cooled plates are connected to the water distribution plate through hoses; a plurality of water-cooled plates are connected to the clamping pieces through connecting wires.

[0006] Preferably, an inlet water flow channel and an outlet water flow channel are opened along the length direction of the water distribution plate; both the inlet water flow channel and the outlet water flow channel are communicated with the water-cooling flow channels of each water-cooled plate.

[0007] Preferably, the inlet water flow channel has a structure of one inlet and two outlets; the outlet water flow channel has a structure of two inlets and one outlet; a plurality of water-cooled plates are connected in series through hoses.

[0008] Preferably, the number of the water outlet ports of the water inlet flow channel and the number of the water inlet ports of the water outlet flow channel are both consistent with the number of the water cooling plates; a plurality of water cooling plates are connected in parallel through a hose.

[0009] Preferably, the water distribution plate is made of plastic material.

[0010] Preferably, an insulating sleeve is further sleeved on the outer periphery of the water cooling plate.

[0011] Preferably, the water cooling flow channel is in a U-shaped or serpentine structure.

[0012] Preferably, screw holes are formed in the water cooling plate; the connecting wire is fixedly connected with the water cooling plate through a fastener, and the fastener is arranged in the screw hole.

[0013] Preferably, the iron core reactor further includes a bracket; the water distribution plate is arranged on the upper side of the iron core through the bracket.

[0014] Preferably, the water distribution plate and the bracket are fixedly connected through a fastener.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: by arranging a water distribution plate, a water cooling plate and a hose on the reactor body, the water cooling plates are respectively arranged in the windings on both sides of the water distribution plate and are connected with the water distribution plate through a hose, the cooling water is shunted to each water cooling plate through the water distribution plate, exchanges heat with the reactor body and then flows back to the water distribution plate to be discharged, and the water distribution plate is made of plastic material, so that the working performance of the reactor can be improved through such an upgrade. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the reactor of the utility model;

[0017] Figure 2 is a top view of the reactor of the utility model;

[0018] Figure 3 is a schematic diagram of the clamp structure of the utility model;

[0019] Figure 4 is a schematic diagram of the cross-sectional structure of the water distribution plate of the utility model;

[0020] Figure 5 is a schematic diagram of the water cooling plate structure of the utility model.

[0021] In the figure: 1 iron core, 2 clamp, 3 winding, 4 outgoing line row, 5 water distribution plate, 6 water cooling plate, 7 insulating sleeve, 8 hose, 9 connecting wire, 21 top plate, 22 bottom plate, 23 connecting plate, 51 water inlet flow channel, 52 water outlet flow channel, 53 through hole, 61 water cooling flow channel, 62 screw hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following will describe in detail the specific embodiments of the present invention with reference to the accompanying drawings, so that those skilled in the art can more clearly understand how to practice the present invention. Although the present invention is described in connection with its preferred specific embodiments, these embodiments are only illustrative and do not limit the scope of the present invention.

[0023] Specific Embodiment 1: Please refer to Figures 1-5 A three-phase water-cooled iron core reactor, comprising: a reactor body and a water distribution plate 5, six water-cooled plates 6 and a plurality of hoses 8 provided on the reactor body for heat dissipation. The six water-cooled plates 6 are disposed on both sides of the water distribution plate 5 and are connected to the water distribution plate 5 through the hoses 8. Cooling water is split by the water distribution plate 5 to each water-cooled plate 6, exchanges heat with the reactor body, and then returns to the water distribution plate 5 for discharge, improving the working performance of the reactor.

[0024] The reactor body is a three-phase reactor, comprising an iron core 1, two sets of clamping members 2, three windings 3, six outgoing busbars 4 and a plurality of fasteners. The two sets of clamping members 2 are respectively disposed at the front end and the rear end of the iron core 1 through the fasteners. The windings 3 are sleeved on the iron columns of the iron core 1, and two outgoing busbars 4 are provided for each winding 3.

[0025] The clamping member 2 comprises a top plate 21, a bottom plate 22 and two connecting plates 23. The top plate 21 is disposed on the upper side of the bottom plate 22, and the two are fixedly connected through the two connecting plates 23.

[0026] This iron core reactor further comprises a bracket, which is fixedly disposed on the clamping member 2 located on the front side of the iron core 1; the water distribution plate 5 is disposed on the upper side of the iron core 1 through the bracket; an inlet water channel 51 and an outlet water channel 52 are formed on the water distribution plate 5 along its length direction. The inlet water channel 51 has a structure of one inlet and two outlets, while the outlet water channel 52 has a structure of two inlets and one outlet. That is to say, both the inlet water channel 51 and the outlet water channel 52 each comprise three ports, and the ports of the inlet water channel 51 and the outlet water channel 52 are all located on the outer periphery of the water distribution plate 5 body; two fixing through holes 53 are also longitudinally formed on the water distribution plate 5, and the through holes 53 are located between the inlet water channel 51 and the outlet water channel 52; during implementation, the fasteners pass through the through holes 5 and are connected to the bracket, keeping the water distribution plate 5 fixed.

[0027] In this embodiment, in order to reduce the heat exchange between the inlet water channel 51 and the outlet water channel 52, the water distribution plate 5 can be made of plastic material.

[0028] Each winding 3 is configured with two water-cooling plates 6. During implementation, the water-cooling plates 6 are embedded inside the winding 3, so that the outer periphery of the water-cooling plates 6 can fully contact the winding 3, improving the efficiency of heat exchange; a U-shaped water-cooling channel 61 is provided inside the water-cooling plate 6. In other embodiments, the water-cooling channel 61 can also be a continuously curved serpentine structure; a screw hole 62 is further provided at the upper end of the water-cooling plate 6; the screw hole 62 and the two ports of the water-cooling channel 61 are located on the same side; the water-cooling plate 6 is made of a metal material.

[0029] During implementation, the two outlets of the water inlet channel 51 are respectively connected to the water-cooling plates 6 on both sides of the water distribution plate 5, and the two inlets of the water outlet channel 52 are respectively connected to the water-cooling plates 6 on both sides of the water distribution plate 5. At the same time, the water-cooling channels 61 of the water-cooling plates 6 on the same side are connected in series through a hose 8.

[0030] In other embodiments, in order to make the heat dissipation of the reactor more balanced, while increasing the cooling water flow rate, each water-cooling plate 6 can be respectively connected to the water distribution plate 5, and the water-cooling plates 6 are in parallel with each other. At this time, the number of the water outlet ports of the water inlet channel 51 and the number of the water inlet ports of the water outlet channel 52 are both the same as the number of the water-cooling plates 6.

[0031] In this embodiment, an insulating sleeve 7 is further sleeved on the outer periphery of each water-cooling plate 6.

[0032] In order to reduce the interference of the water-cooling plate 6 to the reactor body and improve the stability and reliability of the reactor, this iron core reactor further includes a number of connecting wires 9. Six water-cooling plates 6 are connected to the clamping piece 2 through the connecting wires 9. The connecting wires 9 and the water-cooling plates 6 are fixedly connected by bolts, and the bolts are arranged in the screw holes corresponding to the water-cooling plates 6; during use, the bottom plate of the clamping piece 2 is grounded.

[0033] Through this technical solution, by arranging a water distribution plate, water-cooling plates and hoses on the reactor body, the water-cooling plates are placed inside the windings on both sides of the water distribution plate and connected to the water distribution plate through hoses. After the cooling water is split by the water distribution plate to each water-cooling plate and exchanges heat with the reactor body, it flows back to the water distribution plate and is discharged. The water distribution plate is made of plastic material. Through such an upgrade, the working performance of the reactor can be improved.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A three-phase water-cooled iron-core reactor, comprising a reactor body, the reactor body including an iron core (1), clamping pieces (2), windings (3) and fasteners, characterized in that: The reactor body is further provided with a water separation plate (5), a plurality of water-cooling plates (6), a plurality of hoses (8) and connecting wires (9). A water-cooling flow channel (61) is arranged inside the water-cooling plate (6), and the plurality of water-cooling plates (6) are respectively arranged inside the winding (3); the plurality of water-cooling plates (6) are connected to the water separation plate (5) through the hoses (8); the plurality of water-cooling plates (6) are connected to the clamping piece (2) through the connecting wires (9).

2. The three-phase water-cooled iron core reactor according to claim 1, characterized in that: A water inlet flow channel (51) and a water outlet flow channel (52) are arranged on the water separation plate (5) along its length direction; both the water inlet flow channel (51) and the water outlet flow channel (52) are communicated with the water-cooling flow channels (61) of the water-cooling plates (6).

3. The three-phase water-cooled iron core reactor according to claim 2, characterized in that: The water inlet flow channel (51) has a structure of one inlet and two outlets; the water outlet flow channel (52) has a structure of two inlets and one outlet; the plurality of water-cooling plates (6) are connected in series through the hoses (8).

4. The three-phase water-cooled iron core reactor according to claim 2, characterized in that: The number of the water outlet ports of the water inlet flow channel (51) and the number of the water inlet ports of the water outlet flow channel (52) are both the same as the number of the water-cooling plates (6); the plurality of water-cooling plates (6) are connected in parallel through the hoses (8).

5. The three-phase water-cooled iron core reactor according to claim 1, wherein: The water separation plate (5) is made of plastic material.

6. The three-phase water-cooled iron core reactor according to claim 1, characterized in that: An insulating sleeve (7) is further sleeved on the outer periphery of the water-cooling plate (6).

7. The three-phase water-cooled iron core reactor according to claim 1, characterized in that: The water-cooling flow channel (61) has a U-shaped or serpentine structure.

8. The three-phase water-cooled iron core reactor according to claim 1, wherein: Screw holes are arranged on the water-cooling plate (6); the connecting wire (9) is fixedly connected to the water-cooling plate (6) through a fastener, and the fastener is arranged in the screw hole.

9. The three-phase water-cooled iron core reactor according to claim 1, wherein: The iron core reactor further includes a bracket; the water separation plate (5) is arranged on the upper side of the iron core (1) through the bracket.

10. The three-phase water-cooled iron core reactor according to claim 9, characterized in that: The water separation plate (5) is fixedly connected to the bracket through a fastener.

Citation Information

Patent Citations

  • Water path pipeline for water cooling reactor

    CN203205200U