Busbar fixing tool

By designing the busbar fixed tooling, using the positioning pins and installation mechanisms on the module pallets and tooling body, the problem of unstable installation of the busbar and battery cell module is solved, and stable connection and efficient installation are achieved.

CN223109161UActive Publication Date: 2025-07-15SVOLT ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422144674.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-15
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

In the prior art, the installation of busbars and battery cell modules relies on manual operation, and position deviations or falls off easily, resulting in unstable installation.

Method used

A busbar fixed tooling is designed, including a module pallet and a tool body. Through the coordination of positioning pins and positioning holes, the busbar is fixed to the side of the pole column of the battery cell module by using the installation mechanism on the module pallet and the tool body to ensure stable connection.

Benefits of technology

The stable fixation of the busbar and the battery cell module is achieved, the installation efficiency and connection convenience are improved, and the position deviation and fall off problems are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a busbar fixing tool. The busbar fixing tool comprises a module tray and two tool bodies, wherein the module tray is used for supporting a battery cell module; the two tool bodies are respectively arranged on two opposite sides of the battery cell module; a plurality of positioning pins extending towards the direction of the battery cell module are arranged on the tool body, a plurality of positioning holes in one-to-one correspondence with the positioning pins are formed in the busbar, and the positioning pins can penetrate through the positioning holes to mount the busbar on the tool body; a mounting mechanism is arranged on the module tray, and the tool bodies are detachably connected to the module tray through the mounting mechanism; and when the tool body on which the busbar is hung is connected to the module tray, the busbar is fixed on one side, on which the pole is arranged, of the battery cell module by the tool body. According to the busbar fixing tool disclosed by the utility model, the tool body is connected to the module tray, and the busbar can be fixed on one side of the battery cell module, which is provided with the pole, so that the busbar and the battery cell module are fixed, and the subsequent connection operation of the busbar and the battery cell module is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of power batteries, and particularly relates to a busbar fixing tooling. Background Technique

[0002] With the rapid development of the new energy vehicle industry, as the core power source of new energy vehicles, the performance of power batteries has attracted more and more attention. At present, a certain number of battery cells are usually arranged in a certain order, and the pole columns of these battery cells are connected through a busbar connection to connect the battery cells in series to form a battery cell module to achieve a higher output voltage and power.

[0003] At present, the installation of the busbar and the battery cell module mostly relies on manual operation. For the battery cells used in the battery cell module, their pole columns are generally located on the left and right sides of the battery cell. During the assembly process of the busbar, the operator needs to hold the busbar and keep the busbar at the corresponding position of the battery cell module. At this time, the position between the busbar and the battery cell module is only fixed by manual adjustment, which is prone to position deviation, or the busbar is prone to fall off from one side of the battery cell module. Content of the Utility Model

[0004] In view of this, the utility model aims to provide a busbar fixing tooling, which can fix the busbar and the battery cell module, so as to facilitate the subsequent connection operation between the busbar and the battery cell module.

[0005] To achieve the above object, the technical solution of the utility model is realized as follows:

[0006] A busbar fixing tooling includes a module tray for supporting the battery cell module, and two tooling bodies respectively arranged on two opposite sides of the battery cell module; a plurality of positioning pins extending towards the battery cell module are arranged on the tooling body, and a plurality of positioning holes corresponding to each of the positioning pins are arranged on the busbar, and each of the positioning pins can pass through each of the positioning holes to mount the busbar on the tooling body; an installation mechanism is arranged on the module tray, and each of the tooling bodies is detachably connected to the module tray through the installation mechanism; when the tooling body with the busbar mounted is connected to the module tray, the busbar is fixed by the tooling body on the side of the battery cell module where the pole columns are arranged.

[0007] Further, the tooling body includes two side plates arranged at intervals along the length direction of the module tray, a top cross beam and a bottom cross beam connected between the two side plates; an upper limit plate is arranged on the top cross beam, and a lower limit plate is arranged on the bottom cross beam, and each of the positioning pins is arranged on the upper limit plate.

[0008] Further, a connecting plate is provided between the top cross beam and the bottom cross beam; and / or, a backing plate is provided at the bottom of the bottom cross beam, and a cushion block for supporting the backing plate is provided on the module tray.

[0009] Further, a plurality of first avoidance grooves for avoiding the rivets of the bus bar are provided on the upper limit plate, and a plurality of second avoidance grooves for avoiding the nickel sheets of the bus bar are provided on the lower limit plate.

[0010] Further, a plurality of through holes for passing through the positioning pins are provided on the upper limit plate, and a flange is formed at one end of the positioning pin; the positioning pin can be inserted into the through hole in the direction towards the battery cell module, so that the flange abuts against the side of the upper limit plate away from the battery cell module; the other end of the positioning pin passes through the through hole and extends to the side of the upper limit plate towards the battery cell module.

[0011] Further, a groove is provided on the positioning pin and circumferentially surrounds the positioning pin, and the groove is located at the end of the positioning pin close to the battery cell module; when the bus bar is mounted on the tooling body, the edge of the positioning hole can be caught in the groove.

[0012] Further,

[0013] The mounting mechanism includes two pairs of oppositely arranged mounting seats, and each mounting seat corresponds to each side plate one by one; the mounting seat includes a support block and a fixing plate vertically arranged on the support block. The side plate can be placed on the top of the support block, and the side of the side plate facing the battery cell module abuts against the fixing plate; the side plate can be detachably fixed on the mounting seat through a connecting portion. Further, the connecting portion includes a first elbow clamp provided on the fixing plate and a second elbow clamp provided on the module tray; a fixing hook is provided on the side of the side plate facing the battery cell module. When the handle of the first elbow clamp is operated to lock the first elbow clamp, the movable hook on the first elbow clamp can hook the fixing hook to fix the side plate on the fixing plate; the second elbow clamp is provided on the side of the side plate away from the battery cell module. When the handle of the second elbow clamp is operated to lock the second elbow clamp, the push rod on the second elbow clamp can push against the bottom of the side plate to make the side plate closely attached to the fixing plate.

[0014] Further, a plurality of sliding grooves corresponding to each of the mounting seats one by one are provided on the module tray, and each of the sliding grooves extends along the width direction of the module tray; the support block is slidably arranged in the sliding groove, and a slider slidably arranged in the sliding groove is provided at the bottom of the second elbow clamp. The support block moves along the sliding groove, and the distance between a pair of relatively arranged mounting seats can be changed; a plurality of fixing holes for fixing the support block or the slider through a connecting piece are provided in the sliding groove, and each of the fixing holes is arranged at intervals along the extending direction of the sliding groove.

[0015] Further, a clamping portion is provided at the bottom of the side plate, and a clamping groove is provided at the top of the support block. The clamping portion can be clamped into the clamping groove to form a constraint on the side plate along the length direction of the module tray.

[0016] Compared with the prior art, the utility model has the following advantages:

[0017] For the busbar fixing tooling of the utility model, through the arrangement of the positioning pins on the module tray and the tooling body, the busbar of this embodiment can be mounted on the tooling body through the cooperation of the positioning holes and the positioning pins. After connecting the tooling body to the module tray, the busbar can be fixed on the side of the battery cell module provided with the pole columns, so as to realize the fixation of the busbar and the battery cell module, thereby facilitating the subsequent connection operation between the busbar and the battery cell module.

[0018] The tooling body includes two side plates arranged at intervals, a top cross beam and a bottom cross beam connected between the two side plates. An upper limiting plate is provided on the top cross beam, and a lower limiting plate is provided on the bottom cross beam. Each positioning pin is arranged on the upper limiting plate. After the busbar is mounted on the tooling body, the upper limiting plate and the lower limiting plate can press the upper and lower ends of the busbar, so as to facilitate attaching the tab closely to each pole column on the side of the battery cell module, thereby improving the fixing effect of the busbar and facilitating the subsequent connection operation.

[0019] A connecting plate is provided between the top cross beam and the bottom cross beam, which can form a support between the top cross beam and the bottom cross beam in the height direction, improving the structural strength of the tooling body, thereby avoiding deformation of the tooling body.

[0020] A first avoidance groove is provided on the upper limiting plate, and a second avoidance groove is provided on the lower limiting plate. Through the arrangement of each avoidance groove, interference between some structures of the tooling body and the busbar can be avoided.

[0021] Through the cooperation of the through hole on the upper limiting plate and the positioning pin, the positioning pin can be detachably fixed on the upper limiting plate, and at the same time, the flange plays a limiting role, facilitating the replacement of positioning pins of different specifications, so that the tooling body can be compatible with busbars of different specifications.

[0022] The positioning pin of this embodiment is provided with a groove that circumferentially surrounds the positioning pin. When the busbar is mounted on the tooling body, the edge of the positioning hole can be caught in the groove to prevent the busbar from slipping off the positioning pin, thereby improving the stability of the tooling body in mounting the busbar.

[0023] Through the settings of the support block and the fixed plate, it is convenient for the tooling body to be connected to the module tray. At the same time, it prevents the tooling body from tipping over, ensuring the fixing effect of the busbar and the battery cell module. And the setting of the first elbow clamp enables the first elbow clamp to fix the side plate on the fixed plate. At the same time, the setting of the second elbow clamp makes the push rod abut against the bottom of the side plate, keeping the side plate on the support block and closely attached to the fixed plate. The first elbow clamp and the second elbow clamp are convenient to operate and easy to unlock, facilitating the detachable connection of the tooling body, and thus facilitating the disassembly and assembly of the tooling body by the operating personnel.

[0024] The setting of the sliding groove on the module tray enables the support block to move along the sliding groove, thereby changing the distance between a pair of relatively arranged mounting seats to adapt to battery cells of different lengths, ensuring that the busbar can be fixed on the side of the battery cell module.

[0025] Through the cooperative setting of the clamping portion and the clamping groove, when the tooling body is installed on the mounting seat, the clamping portion of the side plate can be caught in the clamping groove to limit the movement of the tooling body in the length direction of the module tray. Description of the Drawings

[0026] The drawings constituting a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:

[0027] Figure 1 is the overall structural schematic diagram of the busbar fixing tooling according to the embodiment of the present utility model;

[0028] Figure 2 is the Figure 1 enlarged view of the position shown at A in;

[0029] Figure 3 is the top view of the busbar fixing tooling according to the embodiment of the present utility model;

[0030] Figure 4 is the front view of the busbar fixing tooling according to the embodiment of the present utility model;

[0031] Figure 5 is the side view of the busbar fixing tooling according to the embodiment of the present utility model;

[0032] Figure 6 is the Figure 5 enlarged view of the position shown at A in;

[0033] Figure 7 Schematic diagram of the overall structure of the tooling body according to an embodiment of the present utility model;

[0034] Figure 8 Exploded view of the tooling body according to an embodiment of the present utility model;

[0035] Figure 9 Of the present utility model Figure 8 Enlarged view of the position shown by A in;

[0036] Figure 10 Assembly schematic diagram of the busbar and the tooling body according to an embodiment of the present utility model;

[0037] Figure 11 Of the present utility model Figure 10 Enlarged view of the position shown by A in;

[0038] Figure 12 Schematic diagram of the structure of the tooling body with a busbar mounted thereon according to an embodiment of the present utility model;

[0039] Figure 13 Of the present utility model Figure 12 Enlarged view of the position shown by A in;

[0040] Explanation of reference numerals:

[0041] 1, module tray;

[0042] 101, chute; 102, fixing hole; 103, middle chute; 104, cushion block;

[0043] 2, battery cell module;

[0044] 3, tooling body;

[0045] 301, side plate; 3011, fixing hook; 3012, clamping portion;

[0046] 302, top cross beam; 303, bottom cross beam;

[0047] 304, upper limit plate; 3041, first avoidance groove; 3042, through hole;

[0048] 305, lower limit plate; 3051, second avoidance groove;

[0049] 306, connecting plate; 307, backing plate;

[0050] 4, positioning pin;

[0051] 401, flange; 402, groove;

[0052] 5, busbar;

[0053] 501, Busbar Bracket; 502, Positioning Hole; 503, Bar Piece; 504, Rivet;

[0054] 6, Mounting Base;

[0055] 601, Support Block; 602, Fixed Plate;

[0056] 603, First Elbow Clip; 6031, Movable Hook;

[0057] 604, Second Elbow Clip; 6041, Push Rod;

[0058] 605, Slide Block; 606, Clamping Groove. Detailed Embodiment

[0059] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.

[0060] In the following description, for the purpose of illustration rather than limitation, specific details such as specific system structures, technologies, etc. are presented to thoroughly understand the embodiments of the present application. However, those skilled in the art should clearly understand that the present application can also be implemented in other embodiments without these specific details. In other cases, the detailed descriptions of well-known systems, devices, circuits, and methods are omitted to avoid unnecessary details from interfering with the description of the present application.

[0061] In the description of the present utility model, it should be noted that if terms indicating orientation or positional relationships such as "upper", "lower", "inner", "outer", etc. appear, they are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, if terms such as "first", "second", etc. appear, they are also only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0062] In addition, in the description of the present utility model, unless otherwise clearly defined, the terms "mounting", "connecting", "connection", "connecting piece" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood in combination with specific situations.

[0063] The present utility model will be described in detail below with reference to the drawings and in combination with embodiments.

[0064] This embodiment relates to a busbar fixing tooling. In terms of the overall structure, as Figure 1 shown, the busbar fixing tooling includes: a module tray 1 and a tooling body 3.

[0065] Among them, the module tray 1 is used to support the battery cell module 2. The battery cell module 2 is composed of a plurality of battery cells arranged along the length direction of the module tray 1, so that the pole columns of the battery cells are located on one side surface or two opposite side surfaces of the battery cell module 2. The tooling body 3 is disposed on two opposite sides of the battery cell module 2. The tooling body 3 is provided with a plurality of positioning pins 4 extending towards the battery cell module 2, and the busbar 5 is provided with a plurality of positioning holes 502 corresponding to the positioning pins 4 one by one, as Figure 10 、 Figure 11 、 Figure 12 and Figure 13 shown. Each positioning pin 4 can pass through each positioning hole 502 to mount the busbar 5 on the tooling body 3.

[0066] At the same time, the module tray 1 is provided with an installation mechanism. Each tooling body 3 is detachably connected to the module tray 1 through the installation mechanism, so that each tooling body 3 is vertically fixed on both sides of the battery cell module 2. When the tooling body 3 mounted with the busbar 5 is connected to the module tray 1, the busbar 5 is fixed by the tooling body 3 on the side of the battery cell module 2 where the pole columns are provided.

[0067] As described above, through the arrangement of the positioning pins 4 on the module tray 1 and the tooling body 3, the busbar 5 of this embodiment can be mounted on the tooling body 3 through the cooperation of the positioning holes 502 and the positioning pins 4. After connecting the tooling body 3 to the module tray 1, the busbar 5 can be fixed on the side of the battery cell module 2 where the pole columns are provided to realize the fixation of the busbar 5 and the battery cell module 2, thus facilitating the subsequent connection operation between the busbar 5 and the battery cell module 2.

[0068] Based on the above overall introduction, specifically, as Figure 3 、 Figure 4 and Figure 5 shown, this embodiment is provided with two tooling bodies 3 for mounting the busbar 5. When the pole columns on the battery cell module 2 are respectively disposed on two opposite side surfaces of the battery cell module 2, the two tooling bodies 3 of this embodiment can simultaneously fix the two busbars 5 on both sides of the battery cell module 2 where the pole columns are provided, improving the installation efficiency of the busbar 5. At the same time, since a plurality of tabs 503 for connecting the battery cell pole columns are provided in the middle of the busbar 5, in order to facilitate mounting the busbar 5 on the tooling body 3, each positioning hole 502 is provided at the upper end of the busbar bracket 501 of the busbar 5.

[0069] In order to improve the fixing effect of the busbar 5 to facilitate the subsequent connection operation between the busbar 5 and the battery cell module 2, as Figure 7 andFigure 8 As shown in the figure, the tooling body 3 of this embodiment includes two side plates 301 arranged at intervals along the length direction of the module tray 1, a top cross beam 302 and a bottom cross beam 303 connected between the two side plates 301. An upper limit plate 304 is provided on the top cross beam 302, and a lower limit plate 305 is provided on the bottom cross beam 303. Each positioning pin 4 is arranged on the upper limit plate 304. With such a setting, by arranging each positioning pin 4 on the upper limit plate 304, after the busbar 5 is mounted on the tooling body 3, the upper limit plate 304 and the lower limit plate 305 can press the upper and lower ends of the busbar 5, so as to make the tab 503 closely adhere to each pole column on the side of the battery cell module 2, thereby improving the fixing effect of the busbar 5 and facilitating subsequent connection operations.

[0070] In addition, the upper limit plate 304 and the lower limit plate 305 of this embodiment are both made of non-metallic materials with good insulation performance, and their weights are relatively light, which is convenient for the disassembly and assembly of the tooling body 3 on the module tray 1. And when the upper limit plate 304 and the lower limit plate 305 press the busbar 5, the upper limit plate 304 and the lower limit plate 305 can abut against the upper and lower ends of each tab 503. While pressing the tab 503, it can prevent short circuits between the battery cells. At the same time, the setting of the top cross beam 302 and the bottom cross beam 303 makes a certain distance left between the upper limit plate 304 and the lower limit plate 305, so that during the subsequent connection operation of the busbar 5 and the battery cell module 2, the operator can weld each tab 503 to the corresponding pole column through this distance, which further facilitates the subsequent connection operation.

[0071] During specific implementation, as Figure 8 shown in the figure, the upper limit plate 304 and the lower limit plate 305 of this embodiment are both connected to the upper limit plate 304 and the lower limit plate 305 by bolts, so as to facilitate the replacement of the upper limit plate 304 and the lower limit plate 305 with different lengths according to the specifications of the battery cell module 2. And installation grooves are respectively provided at the upper and lower ends of each side plate 301, and the top cross beam 302 and the bottom cross beam 303 can be respectively embedded into the installation grooves at the upper and lower ends of the side plate 301 to ensure the connection strength between the side plate 301 and the top cross beam 302 and the bottom cross beam 303. At the same time, the side plate 301 is connected to the top cross beam 302 and the bottom cross beam 303 by bolts, which is convenient for disassembly, installation and maintenance.

[0072] In addition, the upper limit plate 304 and the lower limit plate 305 of this embodiment are set to have a structure matching that of the battery cell module 2. Taking this embodiment as an example, the battery cell module 2 of this embodiment is set to two spaced parts according to actual needs. Therefore, the upper limit plate 304 and the lower limit plate 305 of this embodiment are configured as two separate parts to facilitate connection with the two parts of the battery cell module 2. Similarly, the upper limit plate 304 and the lower limit plate 305 of this embodiment can be configured into different structural shapes or multiple separate structures according to the specific structure of the battery cell module 2, as long as they can mount the busbar 5 and enable the upper limit plate 304 and the lower limit plate 305 to tightly press and fix the busbar 5.

[0073] It can be understood that due to the long length of the tooling body 3, during long-term use, the top cross beam 302 and the bottom cross beam 303 are prone to downward bending in the middle due to their own weight and the weight of the busbar 5, resulting in deformation of the tooling body 3, and further causing deviation in the fixed position of the busbar 5 from the battery cell module 2, resulting in deviation in the installation of the busbar 5.

[0074] Therefore, in order to improve the structural strength of the tooling body 3 and prevent the tooling body 3 from deforming, a connecting plate 306 is provided between the top cross beam 302 and the bottom cross beam 303 of this embodiment. Through the setting of the connecting plate 306, support can be formed between the top cross beam 302 and the bottom cross beam 303 in the height direction, improving the structural strength of the tooling body 3 and thus avoiding deformation of the tooling body 3. At the same time, a backing plate 307 is provided at the bottom of the bottom cross beam 303 of this embodiment, and a cushion block 104 for supporting the backing plate 307 is provided on the module tray 1. The module tray 1 can thus support the backing plate 307 of the bottom cross beam 303 through the cushion block 104, thereby supporting the bottom cross beam 303 in the height direction to prevent the bottom cross beam 303 from bending downward and causing deformation of the tooling body 3. In specific implementation, the connecting plates 306 of this embodiment are set to be multiple and arranged at intervals along the length direction of the tooling body 3. Specifically, the connecting plates 306 of this embodiment are configured as 3, which can improve the structural strength of the tooling body 3 while not significantly increasing the weight of the tooling body 3.

[0075] In order to prevent interference between the upper limit plate 304 and the lower limit plate 305 and the rivets 504 on the busbar support 501 and the nickel sheets on the busbar 5 during the process of the upper limit plate 304 and the lower limit plate 305 pressing the busbar 5, as Figure 10 and Figure 11As shown in the figure, the upper limit plate 304 of this embodiment is provided with a plurality of first avoidance grooves 3041 for avoiding the rivets 504 of the bus bar 5, and the lower limit plate 305 is provided with a plurality of second avoidance grooves 3051 for avoiding the nickel sheets of the bus bar 5. Through the arrangement of each avoidance groove, interference between part of the structure of the tooling body 3 and the bus bar 5 can be avoided.

[0076] In this embodiment, the upper limit plate 304 is provided with a plurality of through holes 3042 for passing through each positioning pin 4, and a flange 401 is formed at one end of the positioning pin 4. The positioning pin 4 can be inserted into the through hole 3042 in the direction towards the battery cell module 2, so that the flange 401 abuts against the side of the upper limit plate 304 away from the battery cell module 2. And the other end of the positioning pin 4 passes through the through hole 3042 and extends to the side of the upper limit plate 304 towards the battery cell module 2. It can be understood that in order to fix bus bars 5 of different specifications, the lengths of the ends of the positioning pins 4 extending towards the battery module are also different. Through the cooperative arrangement of the through holes 3042 and the positioning pins 4, the positioning pins 4 can be detachably fixed on the upper limit plate 304, and at the same time, the flange 401 plays a limiting role, so as to facilitate the replacement of positioning pins 4 of different specifications, so that the tooling body 3 can be compatible with bus bars 5 of different specifications.

[0077] In specific implementation, the through holes 3042 of this embodiment are arranged horizontally and at intervals along the length direction of the upper limit plate 304. The positioning pins 4 are in interference fit with the through holes 3042 to prevent the positioning pins 4 from falling off. The length of the end of the positioning pin 4 extending towards the battery cell module 2 is 3 mm. By replacing the positioning pins 4 of different specifications, the length of the end of the positioning pin 4 extending out can be changed to adapt to bus bars 5 of different specifications.

[0078] After the bus bar 5 is mounted on the tooling body 3, the operator needs to move the tooling body 3 and erect the bus bar 5 and connect it to the module tray 1 through the installation mechanism. During the process of moving the tooling body 3, the bus bar 5 is likely to slide off the positioning pin 4. Therefore, in order to improve the stability of mounting the bus bar 5, the positioning pin 4 of this embodiment is provided with a groove 402 surrounding the positioning pin 4 along the circumference, and the groove 402 is located at one end of the positioning pin 4 close to the battery cell module 2. When the bus bar 5 is mounted on the tooling body 3, the edge of the positioning hole 502 can be caught in the groove 402 to prevent the bus bar 5 from sliding off the positioning pin 4, thereby improving the stability of the tooling body 3 in mounting the bus bar 5.

[0079] In this embodiment, as Figure 2 and Figure 6As shown in the figure, the mounting mechanism includes two pairs of oppositely arranged mounting seats 6. Each mounting seat 6 corresponds to each side plate 301 one by one. That is, any tooling body 3 is fixed on the module tray 1 through two mounting seats 6. Among them, the mounting seat 6 includes a support block 601 and a fixing plate 602 vertically arranged on the support block 601. The side plate 301 can be placed on the top of the support block 601, and the side of the side plate 301 facing the battery module 2 abuts against the fixing plate 602. And the side plate 301 can be detachably fixed on the mounting seat 6 through a connecting part. Through the arrangement of the support block 601 and the fixing plate 602, it is convenient to connect the tooling body 3 with the module tray 1, and at the same time prevent the tooling body 3 from tipping over, ensuring the fixing effect of the busbar 5 and the battery cell module 2.

[0080] Specifically, the connecting part of this embodiment includes a first elbow clamp 603 arranged on the fixing plate 602 and a second elbow clamp 604 arranged on the module tray 1. A fixing hook 3011 is arranged on the side of the side plate 301 facing the battery cell module 2. When the handle of the first elbow clamp 603 is operated to lock the first elbow clamp 603, the movable hook 6031 on the first elbow clamp 603 can hook the fixing hook 3011 to fix the side plate 301 on the fixing plate 602. The second elbow clamp 604 is arranged on the side of the side plate 301 away from the battery cell module 2. When the handle of the second elbow clamp 604 is operated to lock the second elbow clamp 604, the push rod 6041 on the second elbow clamp 604 can push against the bottom of the side plate 301 to make the side plate 301 closely adhere to the fixing plate 602.

[0081] Through the arrangement of the first elbow clamp 603, the first elbow clamp 603 can fix the side plate 301 on the fixing plate 602. At the same time, through the arrangement of the second elbow clamp 604, the push rod 6041 abuts against the bottom of the side plate 301 to keep the position of the side plate 301 on the top of the support block 601 and closely adhere to the fixing plate 602, so as to ensure that the working body is vertically arranged on the module tray 1. At the same time, the first elbow clamp 603 and the second elbow clamp 604 are convenient to operate and easy to unlock, which is beneficial to the detachable connection of the tooling body 3, thus facilitating the disassembly and assembly of the tooling body 3 by the operating personnel.

[0082] Since the battery cell module 2 can be composed of battery cells of different lengths, in order to adapt to battery cells of different lengths and improve the versatility of the busbar fixing tooling in this embodiment, a plurality of chutes 101 corresponding to each mounting seat 6 one by one are arranged on the module tray 1 of this embodiment, and each chute 101 extends along the width direction of the module tray 1. The support block 601 is slidably arranged in the chute 101, and a slider 605 slidably arranged in the chute 101 is arranged at the bottom of the second elbow clamp 604.

[0083] When the support block 601 moves along the sliding groove 101, the distance between a pair of relatively arranged mounting seats 6 can be changed, that is, the distance between the two tooling bodies 3, so as to adapt to the cells of different lengths and ensure that the busbar 5 can be fixed on the side of the cell module 2. At the same time, the second elbow clamp 604 moves along with the support block 601 through the slider 605 to ensure the fixing and constraining effect of the second elbow clamp 604 on the side plate 301, that is, the tooling body 3. In addition, a plurality of fixing holes 102 for fixing the support block 601 or the slider 605 by connecting pieces are provided in the sliding groove 101, and the fixing holes 102 are arranged at intervals along the extending direction of the sliding groove 101. Through the fixing holes 102, the connecting pieces pass through the corresponding fixing holes 102 and are connected to the support block 601 or the slider 605 to fix the mounting seat 6 and the second elbow clamp 604 at the corresponding positions on the slide rail.

[0084] In specific implementation, due to the movable setting of the mounting seat 6, the position of the tooling body 3 on the module tray 1 can be changed. Therefore, a middle slide rail is also provided on the module tray 1, and the above-mentioned cushion block 104 can slide in the middle sliding groove 101 to ensure that the cushion block 104 can support the bottom cross beam 303 of the tooling body 3 at any position.

[0085] In this embodiment, the second elbow clamp 604 constrains the side plate 301 in the width direction of the module tray 1, while the first elbow clamp 603 mainly constrains the side plate 301 in the height direction. When the movable hook 6031 of the first elbow clamp 603 is hooked on the fixed hook 3011 of the side plate 301, there is a certain movable clearance between the movable hook 6031 and the fixed hook 3011 in the length direction of the module tray 1. This will cause the tooling body 3 and the busbar 5 mounted thereon to move in the length direction of the module tray 1 relative to the cell module 2, resulting in a deviation in the connection between the busbar 5 and the cell module 2.

[0086] To avoid the above situation, a clamping portion 3012 is provided at the bottom of the side plate 301 in this embodiment, and a clamping groove 606 is provided at the top of the support block 601. The clamping portion 3012 can be snapped into the clamping groove 606 to constrain the side plate 301 in the length direction of the module tray 1. Through the cooperative setting of the clamping portion 3012 and the clamping groove 606, when the tooling body 3 is installed on the mounting seat 6, the clamping portion 3012 of the side plate 301 can be snapped into the clamping groove 606 to limit the movement of the tooling body 3 in the length direction of the module tray 1 and ensure the accuracy of the fixed position of the busbar 5 and the cell module 2.

[0087] In summary, for the busbar fixing tooling of this embodiment, through the settings of the module tray 1 and the positioning pins 4 on the tooling body 3, the busbar 5 of this embodiment can be mounted on the tooling body 3 through the cooperation of the positioning holes 502 and the positioning pins 4. After connecting the tooling body 3 to the module tray 1, the busbar 5 can be fixed to the side of the battery cell module 2 where the pole posts are provided, so as to fix the busbar 5 to the battery cell module 2, facilitating the subsequent connection operation between the busbar 5 and the battery cell module 2, and having good practicability.

[0088] The specific usage steps of the busbar fixing tooling of this embodiment are as follows:

[0089] First, place the battery cell module 2 on the module tray 1, make the two sides of the battery cell module 2 with pole posts face the side where the mounting seat 6 is located, and adjust the position of the mounting seat 6.

[0090] After that, lay the tooling body 3 flat and make the positioning pins 4 point upward, cover the busbar 5 on the tooling body 3 from top to bottom, and insert each positioning pin 4 into each positioning hole 502. Then, erect the tooling body 3 so that the clamping portions 3012 at the bottoms of the side plates 301 are clamped into the clamping grooves 606 of the corresponding mounting seats 6.

[0091] Finally, hook the movable hook 6031 of the first elbow clamp 603 on the fixed hook 3011 of the side plate 301 and lock the first elbow clamp 603, and lock the second elbow clamp 604 so that the push rod 6041 presses against the bottom end of the side plate 301 to complete the fixing of the tooling body 3.

[0092] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A busbar fixing tooling, characterized in that: It includes a module tray for supporting the battery cell module, and two tooling bodies respectively arranged on two opposite sides of the battery cell module; A plurality of positioning pins extending towards the battery cell module are provided on the tooling body, and a plurality of positioning holes corresponding to each of the positioning pins one by one are provided on the busbar. Each of the positioning pins can pass through each of the positioning holes to mount the busbar on the tooling body; An installation mechanism is provided on the module tray, and each of the tooling bodies is detachably connected to the module tray through the installation mechanism; When the tooling body with the busbar mounted is connected to the module tray, the busbar is fixed by the tooling body on the side of the battery cell module where the pole post is provided.

2. The busbar fixing tooling according to claim 1, characterized in that: The tooling body includes two side plates arranged at intervals along the length direction of the module tray, a top cross beam and a bottom cross beam connected between the two side plates; An upper limit plate is provided on the top cross beam, and a lower limit plate is provided on the bottom cross beam. Each of the positioning pins is provided on the upper limit plate.

3. The busbar fixing tooling according to claim 2, characterized in that: A connecting plate is provided between the top cross beam and the bottom cross beam; And / or, a cushion plate is provided at the bottom of the bottom cross beam, and a cushion block for supporting the cushion plate is provided on the module tray.

4. The busbar fixing tooling according to claim 2, characterized in that: A plurality of first avoidance grooves for avoiding the rivets of the busbar are provided on the upper limit plate, and a plurality of second avoidance grooves for avoiding the nickel sheets of the busbar are provided on the lower limit plate.

5. The busbar fixing tooling according to claim 2, characterized in that: A plurality of through holes for passing through each of the positioning pins are provided on the upper limit plate, and a flange is formed at one end of the positioning pin; The positioning pin can be inserted into the through hole along the direction towards the battery cell module, so that the flange abuts against the side of the upper limit plate away from the battery cell module; The other end of the positioning pin passes through the through hole and extends to the side of the upper limit plate towards the battery cell module.

6. The busbar fixing tooling according to claim 5, characterized in that: A groove surrounding the positioning pin in the circumferential direction is provided on the positioning pin, and the groove is located at the end of the positioning pin close to the battery cell module; When the busbar is mounted on the tooling body, the edge of the positioning hole can be caught in the groove.

7. The busbar fixing tooling according to any one of claims 2 to 6, characterized in that: The installation mechanism includes two pairs of oppositely arranged mounting seats, and each of the mounting seats corresponds to each of the side plates one by one; The mounting seat includes a support block and a fixing plate vertically arranged on the support block. The side plate can be placed on the top of the support block, and the side of the side plate facing the battery cell module abuts against the fixing plate; The side plate can be detachably fixed on the mounting seat through a connecting part.

8. The busbar fixing tooling according to claim 7, characterized in that: The connecting part includes a first elbow clamp provided on the fixing plate and a second elbow clamp provided on the module tray; One side of the side plate facing the battery cell module is provided with a fixing hook. When the first elbow clamp is locked by operating the handle of the first elbow clamp, the movable hook on the first elbow clamp can hook the fixing hook to fix the side plate on the fixing plate; The second elbow clamp is provided on the side of the side plate away from the battery cell module. When the second elbow clamp is locked by operating the handle of the second elbow clamp, the push rod on the second elbow clamp can push against the bottom of the side plate to make the side plate closely attached to the fixing plate.

9. The busbar fixing tooling according to claim 8, wherein: The module tray is provided with a plurality of chutes corresponding to the mounting seats one by one, and each chute extends along the width direction of the module tray; The support block is slidably arranged in the chute, and the bottom of the second elbow clamp is provided with a slider slidably arranged in the chute. When the support block moves along the chute, the distance between a pair of relatively arranged mounting seats can be changed; The chute is provided with a plurality of fixing holes for fixing the support block or the slider through connecting pieces, and each fixing hole is arranged at intervals along the extending direction of the chute.

10. The busbar fixing tooling according to claim 7, wherein: The bottom of the side plate is provided with a clamping part, and the top of the support block is provided with a clamping groove. The clamping part can be inserted into the clamping groove to form a constraint on the side plate along the length direction of the module tray.