Energy storage connector
The innovative connector design addresses alignment issues and safety concerns by using a cover and base with locking mechanisms and insulating materials to ensure safe and durable electrical connections.
Patent Information
- Application Number
- CN202421894603.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing energy storage connectors have poor protection during use, which are prone to leakage and accumulation of dust, and are inconvenient to operate, which poses safety hazards.
An energy storage connector consisting of an upper cover, base and pin is designed, made of insulating material, built-in baffle and circular baffle, increasing creepage distance, and combining locking components to achieve simple operation to prevent personnel contact and dust from entering.
It improves the protective effect of the connector, reduces safety risks, extends the mechanical life, and enhances operating efficiency and equipment safety.
Smart Images

Figure CN223109299U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of connectors, and particularly relates to an energy storage connector. Background Art
[0002] The energy storage connector in the automotive field is used to connect energy storage devices, battery packs, inverters and other related devices. With the development of new energy vehicles, the demand for automotive electrical connectors is becoming wider and wider.
[0003] In the prior art, the energy storage connector mainly includes a plug and a socket part. Due to the limitation of the operation space during actual use, especially when one end of the socket or the plug is installed inside the distribution box / power supply box, and the plug or the socket is inside and outside the distribution box / power supply box, the blind plug docking is not convenient; and after long-term use, the connector is prone to leakage, and the surface dust is likely to enter the joint, resulting in short circuit at the docking place due to dust, and the protection effect is not good, posing a safety hazard to the operators.
[0004] Based on the problems in the prior art, the utility model provides an energy storage connector. Summary of the Utility Model
[0005] The purpose of the utility model is to provide an energy storage connector to solve the technical problem of poor protection and potential safety hazards of the connector in the prior art.
[0006] The technical solution of the utility model is: an energy storage connector, including an upper cover, a base and pins; a cavity is arranged inside the upper cover, the upper cover is buckled with the base and kept in the buckled state by a locking component; a pair of oppositely arranged baffles are connected to the inner end face of the base and are accommodated in the cavity, and the space between the two baffles is a terminal docking area, and the pins are vertically assembled in the terminal docking area through through holes on the base; a pair of terminal assembly windows are arranged on the upper cover for the mating conductive parts to be inserted into the terminal docking area to be electrically connected with the pins in a mating manner, and the terminal assembly windows are located in the free port intervals on both sides of the docking area.
[0007] Preferably, a set of opposite side plates of the upper cover are recessed inward, and the outer wall surface of the recessed side plate and the two side plates enclose a receiving groove; the locking component includes a plurality of grooves arranged on the inner wall of the side plate and elastic buckles, and the two elastic buckles both open outward, presenting an overall shape of an inverted V;
[0008] The elastic buckles are integrally formed with the side plates and are juxtaposed and stacked in the receiving groove outside the side plates, and buckle teeth are arranged on the outer wall of the elastic buckles;
[0009] A pair of hanging ears are arranged on the base, the hanging ears are integrally U-shaped, and hanging ridges matched with the buckle teeth are arranged on the inner wall of the U-shaped cavity;
[0010] The length of the hanging ear is smaller than the length of the baffle, and a partition bar matched with the groove is arranged on the side wall of the baffle.
[0011] Preferably, a support column is arranged on the outer end surface of the base, the support column is cylindrical, and the interior is hollowed out to form a tube frame shape; a pair of elastic clips are relatively arranged inside the support column, abutting and clamping on the tail of the pin to achieve limiting and clamping limiting.
[0012] Preferably, a circular stop column is provided on the outer end surface of the base, and the circular stop column is coaxially sleeved on the periphery of the supporting column, and a spacing cavity is hollowed out between the inner wall of the circular stop column and the outer wall of the supporting column.
[0013] Preferably, the inner end surface and the outer end surface of the base are provided with a plurality of grooves to form a concave-convex grid surface.
[0014] Preferably, a spacing is reserved between the baffle and the outer edge of the through hole.
[0015] Compared with the prior art, the advantages of the utility model are:
[0016] (1) The utility model inserts the terminal through the base, and adds an upper cover on the base. The upper cover has locking parts extending outward at a small angle on both sides. The insertion and removal operations are simple, and the internal energized metal terminal (pin) and its counterpart are isolated to prevent human contact, protect human safety, prevent dust and water splashes, prevent mechanical failures, and increase the life of the machine.
[0017] (2) The inner and outer end surfaces of the base are designed with a hollowed-out grid. A set of baffles are set on the inner end surface of the base, and coaxial support columns and circular baffles are set on the outer end surface of the base. The baffles, support columns and circular baffles are all made of insulating materials. There is a gap between the baffles and circular baffles and the internal pins to increase the creepage distance, improve the withstand voltage value, and protect the safety of equipment and personnel.
[0018] (3) The connector provided by the utility model has the advantages of small size, light weight, corrosion resistance, and long service life, which can effectively reduce costs and improve operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0020] Figure 1 It is a three-dimensional exploded schematic diagram of the energy storage connector of the utility model;
[0021] Figure 2 A schematic diagram of a baffle plate provided on the inner end surface of the base of the utility model;
[0022] Figure 3 Schematic diagram of a circular retaining post provided on the outer end face of the base of the present utility model;
[0023] Figure 4 Schematic diagram of the side plate of the upper cover of the present utility model;
[0024] Figure 5 Schematic cross-sectional view of the energy storage connector of the present utility model;
[0025] Figure 6 Schematic diagram of the overall structure with baffles and circular retaining posts provided on both sides of the base;
[0026] Wherein: 1. Upper cover; 2. Base; 3. Pin; 4. Baffle; 5. Locking component; 6. Support post; 7. Elastic clip; 8. Circular retaining post; 9. Spacing cavity;
[0027] 11. Cavity; 12. Assembly window; 13. Side plate; 14. Accommodating groove;
[0028] 21. Through hole; 22. Hanging ear; 23. Hanging notch; 24. Inner end face; 25. Outer end face;
[0029] 41. Partition strip; 42. Terminal docking area; 51. Elastic buckling plate; 52. Buckling teeth; 53. Strip groove. Specific embodiments
[0030] The following combines specific embodiments to further elaborate on the content of the present utility model:
[0031] For the convenience of understanding, first, the application scenario of the present utility model is described. This application is used for the electrical connection of energy storage power sources and electrical cabinets in the automotive field. Refer to the attached Figure 1 , one end of the energy storage connector with pins is the plug, and usually the other end is the socket. The plug and the socket are mated to achieve electrical connection. However, due to limitations in the operating space during actual use, especially when one end of the socket or the plug is installed inside the distribution box / power supply box, and the plug or the socket is inside or outside the distribution box / power supply box, for blind mating, it is not convenient to mate the plug and the socket. Therefore, it is necessary to ensure the safety of the operator and be able to quickly mate the connector to improve the operation agility.
[0032] As Figure 1 shown, an energy storage connector includes an upper cover 1, a base 2, and a pin 3. The upper cover 1 is internally provided with a cavity 11. The upper cover 1 is buckled with the base 2 and maintained in the buckled state by a locking component 5.
[0033] Refer to the attached Figure 2, on the inner end face 24 of the base 2, a pair of oppositely arranged baffles 4 accommodated in the cavity 11 are connected. The space between the two baffles 4 is the terminal docking area 42. The pin 3 is vertically assembled in the terminal docking area 42 through the through hole 21 on the base 2.
[0034] Combined with the attached Figure 1 and the attached Figure 4 , on the upper cover 1, a pair of terminal assembly windows 12 are provided for the mating conductive parts to be inserted into the terminal docking area 42 to make electrical connection with the pin 3. The terminal assembly windows 12 are located in the free port intervals on both sides of the docking area.
[0035] The upper cover 1 is snapped to cover the internal terminal docking area 42, isolating the energized metal pin 3 to prevent personnel from contacting, protecting personnel safety, dustproof and splash-proof, preventing mechanical failures, increasing mechanical life, and improving the overall reliability of the device.
[0036] The pin 3 is provided with screw connection holes. The mating conductive part can be connected in contact in the way of a copper bar or connected in and out in the way of a copper nose pressing the wire. The connector has stronger compatibility.
[0037] As shown in the attached Figure 5 , the head of the pin 3 is in the terminal docking area 42, the tail of the pin 3 remains on one side of the outer end face 25 of the base 2. The main body of the pin 3 is supported and fixed by the support column 6. The support column 6 is cylindrical and is hollowed out inside to form a tubular frame shape. The pin 3 passes through and is inserted into the installation hole in the middle of the support column 6, and a pair of elastic clip fasteners 7 are arranged in the hollow spaces on both sides of the installation hole. The elastic clip fasteners 7 are made of insulating materials. The two elastic clip fasteners 7 are in an overall shape of an eight-character, with a small opening angle at the top and converging towards the middle to clamp and limit the main body side wall of the pin 3.
[0038] As shown in the attached Figure 6 and the attached Figure 3 As shown in the attached
[0039] , the baffle 4 is made of insulating material and a distance is reserved between it and the outer edge of the through hole 21. Both the base 2 and the upper cover 1 are made of insulating materials and are injection-molded. Multiple grooves are provided on the surfaces of the inner end face and the outer end face of the base 2, forming a concave-convex grid surface.
[0040] By setting the outer end face 25 and the inner end face of the injection-molded base 2 carrying electrical docking as a hollowed-out grid shape, with a baffle 4 on one side and a circular stop post 8 on the other side, the creepage distance is increased and the withstand voltage value is improved. The exposed length of the pin 3 for electrical connection is less than that of a conventional metal terminal, reducing the product volume.
[0041] Refer to the attachedFigure 4 , a set of opposite side plates 13 of the upper cover 1 are recessed inward, and the outer wall surface of the recessed side plate 13 and the plate surfaces on both sides enclose a receiving groove 14, and the receiving groove 14 provides an activity space for the locking component 5 to be engaged and disengaged.
[0042] Specifically, the locking component 5 includes several grooves 53 provided on the inner wall of the side plate 13 (located in the cavity 11) and elastic buckles 51. The elastic buckles 51 on both sides open outward, presenting an overall shape of an inverted V; the elastic buckles 51 are integrally formed with the side plate 13 and are juxtaposed and stacked in the receiving groove 14 outside the side plate 13, and buckling teeth 52 are provided on the outer wall of the elastic buckles 51; a pair of hanging ears 22 are provided on the base 2, the length of the hanging ears 22 is less than the length of the baffle 4, the hanging ears 22 are integrally U-shaped, and hanging ridges 23 are provided on the inner wall of the U-shaped cavity.
[0043] Refer to the appendix Figure 1 Combined with the appendix Figure 5 , during mating installation, hold the elastic buckles 51 on both sides and buckle the upper cover 1 on the base 2. Correspondingly, the elastic buckles 51 are inserted into the U-shaped hanging ears 22, and the buckling teeth 52 cooperate with the hanging ridges 23 to lock the buckling state. The insertion and buckling as well as the pulling out and separating operations are simple, and the operation efficiency is higher. Among them, a partition strip 41 that cooperates with the strip grooves 53 is provided on the side wall of the baffle 4, which can play a guiding and limiting role when the upper cover 1 and the base 2 are inserted into each other.
[0044] The above embodiments are only used to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and it cannot be used to limit the protection scope of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention.
Claims
1. A energy storage connector, characterized in that, It includes an upper cover, a base and pins; the upper cover has a cavity inside, the upper cover is buckled with the base and maintained in the buckled state by a locking component; On the inner end face of the base, a pair of oppositely arranged baffles which are accommodated in the cavity are connected. The space between the two baffles is a terminal docking area, and the pins are vertically assembled in the terminal docking area through through holes on the base; On the upper cover, a pair of terminal assembly windows are provided for inserting mating conductive parts into the terminal docking area to make electrical connection with the pins in a mating manner. The terminal assembly windows are located in the free port intervals on both sides of the docking area.
2. The energy storage connector according to claim 1, characterized in that A group of opposite side plates of the upper cover are recessed inward. The outer wall surface of the recessed side plate and the two side plates enclose a receiving groove. The locking component includes several grooves provided on the inner wall of the side plate and elastic buckles. The two elastic buckles both open outward and are in an overall shape of an inverted V; The elastic buckles are integrally formed with the side plates and are juxtaposed and stacked in the receiving groove outside the side plates. Buckling teeth are provided on the outer wall of the elastic buckles; On the base, a pair of hanging ears are provided. The hanging ears are in an overall U shape, and hanging ridges which cooperate with the buckling teeth are provided on the inner wall of the U-shaped cavity; The length of the hanging ears is less than the length of the baffles, and partition strips which cooperate with the grooves are provided on the side walls of the baffles.
3. The energy storage connector according to claim 2, wherein, On the outer end face of the base, support columns are provided. The support columns are cylindrical and are hollowed out inside to form a cylindrical frame shape; a pair of elastic clamping clips are oppositely arranged inside the support columns and abut and clamp the tails of the pins to achieve limiting and clamping limit.
4. The energy storage connector according to claim 3, characterized in that, On the outer end face of the base, a circular retaining post is provided. The circular retaining post is coaxially sleeved outside the support column, and an interval gap is hollowed out between the inner wall of the circular retaining post and the outer wall of the support column.
5. The energy storage connector according to claim 1, characterized in that, Multiple grooves are provided on the surface of the inner end face and the outer end face of the base, forming a concave-convex grid surface.
6. The energy storage connector according to claim 1, characterized in that, A spacing is reserved between the baffle and the outer edge of the through hole.