Spliced stator core

The modular deflector assembly with T-shaped joints and clamping mechanisms addresses alignment and disassembly issues, improving stability and reducing maintenance costs by allowing easy component replacement.

CN223109741UActive Publication Date: 2025-07-15ZHEJIANG TOFFCONN ELECTRIC COMPONENT CO LTD
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Patent Information

Application Number
CN202422217915.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-15
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing stator core is inconvenient to align when splicing, and the overall replacement cost is high after damage, which affects the stability and efficiency of use.

Method used

The stator core block is connected through T-shaped tenon blocks and tongue grooves, and is fixed by using stator frames, gaskets and screws to form a solid overall structure, supporting the replacement of damaged parts separately.

Benefits of technology

It improves the splicing stability and use reliability of the stator core, reduces replacement costs and material waste, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223109741U_ABST
    Figure CN223109741U_ABST
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Abstract

The utility model relates to the technical field of stator iron cores, in particular to a spliced stator iron core, which comprises a stator iron core block, a T-shaped tenon block is fixed at one end of the stator iron core block, a T-shaped mortise is arranged at the other end of the T-shaped tenon block, a detachable stator outer frame is sleeved on the outer wall of the stator iron core block, and the stator outer frame is connected with the stator iron core block. The two sides of the stator outer frame are provided with detachable gaskets. According to the spliced stator iron core, the plurality of stator iron core blocks are arranged, the T-shaped tenon blocks and the T-shaped mortises are installed outside the plurality of stator iron core blocks, the T-shaped tenon blocks and the T-shaped mortises are in mortise joint, the plurality of stator iron core blocks can be spliced in a mortise and tenon joint mode, and a reinforcing structure is installed outside the plurality of stator iron core blocks, so that the spliced stator iron core is firm and reliable in overall structure; and when a certain stator iron core block is damaged, the above steps can be reversely operated to disassemble and replace the damaged stator iron core block, so that the utilization of materials and the working efficiency are greatly improved, and the labor and material cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stator cores, in particular to a spliced stator core. Background Technique

[0002] The stator is the stationary part of the motor. The stator is composed of three parts: the stator core, the stator winding and the frame. Among them, the stator core is an important part of the magnetic circuit of the motor. It, together with the rotor core and the air gap between the stator and the rotor, forms the complete magnetic circuit of the motor. In an asynchronous motor, the magnetic flux in the stator core is alternating, thus generating core loss.

[0003] Most of the existing stator cores are formed by laminating multiple cold-rolled steels. It is not easy to align and splice them. When the rotational speed is too high during use, the stator core will be scattered and separated, thereby reducing the stability of use. And after being damaged, the whole stator core needs to be replaced, increasing the production cost. Summary of the Invention

[0004] The purpose of the utility model is to provide a spliced stator core to solve the problems that the existing stator core is not convenient for aligning and splicing installation and is not convenient for individual disassembly and replacement mentioned in the above background technique. To achieve the above purpose, the utility model provides the following technical scheme: A spliced stator core includes stator core blocks. One end of the stator core block is fixed with a T-shaped tenon block, and the other end of the T-shaped tenon block is provided with a T-shaped tenon groove. The outer wall of the stator core block is sleeved with a detachable stator outer frame, and detachable gaskets are arranged on both sides of the stator outer frame.

[0005] Preferably, there are multiple stator core blocks. T-shaped tenon grooves are arranged on one side of each of the multiple stator core blocks, and T-shaped tenon blocks are installed on the other side of each of the multiple stator core blocks. The T-shaped tenon blocks are tenoned with the T-shaped tenon grooves.

[0006] Preferably, the inner wall of the stator outer frame is provided with a clamping groove, and a clamping plate is fixed on the outer wall of the stator core block. The clamping plate is clamped with the clamping groove.

[0007] Preferably, annular grooves are arranged on both sides of the stator outer frame.

[0008] Preferably, annular clamping strips are fixed at both ends of the gasket. The annular clamping strips are clamped with the annular grooves.

[0009] Preferably, a clamping ring is fixedly sleeved on the outer circumference of the gasket. A through hole is opened inside the clamping ring, and a screw penetrates through the inside of the through hole. A nut is threadedly sleeved on the outside of the screw.

[0010] Preferably, there are two gaskets, and the two gaskets are symmetrically arranged about the axis of the stator outer frame.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] In the present utility model, a plurality of stator core blocks are provided. The stator core blocks are assembled by mortise and tenon, and a reinforcement structure is installed outside them, making the overall structure of the spliced stator core firm and reliable, and improving the use effect.

[0013] In the present utility model, when a certain stator core block is damaged, the above steps can be reversed to disassemble and replace it, greatly improving the utilization of materials and work efficiency, and saving labor and material costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure;

[0015] Figure 2 is a schematic diagram of the overall disassembled structure;

[0016] Figure 3 is a schematic diagram of the splicing structure of the stator core blocks;

[0017] Figure 4 is a schematic diagram of a single stator core block structure;

[0018] Figure 5 is a schematic diagram of the stator outer frame structure.

[0019] In the figure:

[0020] 1. Stator core block;

[0021] 2. T-shaped tenon block;

[0022] 3. T-shaped mortise groove;

[0023] 4. Clamping plate;

[0024] 5. Stator outer frame; 51. Card slot; 52. Annular groove;

[0025] 6. Gasket; 61. Annular clamping strip; 62. Snap ring; 63. Through hole; 64. Screw; 65. Nut. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative work shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1 to 5, the present utility model provides a technical solution: a spliced stator core, including a stator core block 1, one end of the stator core block 1 is fixed with a T-shaped tenon block 2, and the other end of the T-shaped tenon block 2 is provided with a T-shaped tenon groove 3. The outer wall of the stator core block 1 is sleeved with a detachable stator outer frame 5, and detachable gaskets 6 are provided on both sides of the stator outer frame 5.

[0028] In this embodiment, as Figure 3 and Figure 4 shown, there are multiple stator core blocks 1. T-shaped tenon grooves 3 are provided on one side of the multiple stator core blocks 1, and T-shaped tenon blocks 2 are installed on the other side of the multiple stator core blocks 1. The T-shaped tenon blocks 2 are tenoned with the T-shaped tenon grooves 3.

[0029] It should be noted that the multiple stator core blocks 1 are tenoned together through the T-shaped tenon grooves 3 and the T-shaped tenon blocks 2, so that the multiple stator core blocks 1 are assembled into a circular stator core.

[0030] In this embodiment, as Figure 4 and Figure 5 shown, a clamping groove 51 is provided on the inner wall of the stator outer frame 5, and a clamping plate 4 is fixed on the outer wall of the stator core block 1. The clamping plate 4 is clamped with the clamping groove 51.

[0031] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 5 shown, annular grooves 52 are provided on both sides of the stator outer frame 5.

[0032] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 5 shown, annular clamping strips 61 are fixed at both ends of the gasket 6. The annular clamping strips 61 are clamped with the annular grooves 52.

[0033] It should be noted that the annular clamping strips 61 are placed inside the annular clamping plate 4, so that the gaskets 6 are respectively clamped at both ends of the assembled stator core blocks 1 for processing, so that the assembled stator core will not be separated during use, improving the stability of use.

[0034] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 5 shown, a snap ring 62 is fixedly sleeved on the outer periphery of the gasket 6. A through hole 63 is provided inside the snap ring 62, a screw 64 penetrates through the inside of the through hole 63, and a nut 65 is threadedly sleeved on the outside of the screw 64.

[0035] In this embodiment, as Figure 1 , Figure 2 , Figure 3 andFigure 5 As shown, there are two gaskets 6, and the two gaskets 6 are symmetrically arranged about the axis of the stator outer frame 5.

[0036] It should be noted that the gasket 6 is installed at both ends of the stator outer frame 5. At the same time, a snap ring 62 is installed outside the gasket 6, and a through hole 63 is opened inside the snap ring 62. The screw 64 passes through the through holes 63 of the two snap rings 62, and the rotating nut 65 rotates and slides along the top of the screw 64 to the side wall of the snap ring 62, so as to fix the two snap rings 62 together.

[0037] The usage method and advantages of the present utility model: When the split stator core works, the working process is as follows:

[0038] As Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, when splicing the stator core, first splice multiple stator core blocks 1. The T-shaped tenon block 2 on the end side of one stator core block 1 is inserted into the T-shaped mortise groove 3 on the end side of another stator core block 1 to form a tenon joint. And so on, it is spliced into an annular shape to form a stator core by the tenon and mortise method. Subsequently, the card slot 51 of the stator outer frame 5 is aligned with the card plate 4 and pressed, so that the stator outer frame 5 is quickly spliced on the outer periphery of the spliced stator core blocks 1 for preliminary fixation. Immediately, two gaskets 6 are respectively installed at both ends of the stator core blocks 1, and the annular card strips 61 on their end sides are inserted into the annular grooves 52 on both sides of the stator outer frame 5. Subsequently, the screw 64 passes through the through holes 63 in the two snap rings 62, and the rotating nut 65 rotates and slides along the top of the screw 64 to the side wall of the snap ring 62, so as to fix the two snap rings 62 together, making the overall structure of the spliced stator core firm and reliable, improving the use effect. When a certain stator core block 1 is damaged, the above steps can be reversed to disassemble and replace it, greatly improving the utilization of materials and work efficiency, and saving labor and material costs.

[0039] The above shows and describes the basic principles, main features and advantages of the present utility model. Technical staff in this industry should understand that the present utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only preferred examples of the present utility model and do not limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A spliced stator core, comprising a stator core block (1), characterized in that: One end of the stator core block (1) is fixed with a T-shaped tenon block (2), and the other end of the T-shaped tenon block (2) is provided with a T-shaped tenon groove (3). The outer wall of the stator core block (1) is sleeved with a detachable stator outer frame (5), and detachable gaskets (6) are arranged on both sides of the stator outer frame (5).

2. The split stator core according to claim 1, wherein: There are multiple stator core blocks (1). T-shaped tenon grooves (3) are provided on one side of the multiple stator core blocks (1), and T-shaped tenon blocks (2) are installed on the other side of the multiple stator core blocks (1). The T-shaped tenon blocks (2) are tenoned with the T-shaped tenon grooves (3).

3. The split stator core according to claim 1, wherein: A clamping groove (51) is provided on the inner wall of the stator outer frame (5), and a clamping plate (4) is fixed on the outer wall of the stator core block (1). The clamping plate (4) is clamped with the clamping groove (51).

4. The spliced stator core according to claim 1, characterized in that: Annular grooves (52) are provided on both sides of the stator outer frame (5).

5. The split stator core according to claim 1, characterized in that: Annular clamping strips (61) are fixed at both ends of the gasket (6). The annular clamping strips (61) are clamped with the annular grooves (52).

6. The split stator core according to claim 1, wherein: A clamping ring (62) is fixedly sleeved on the outer periphery of the gasket (6). A through hole (63) is provided inside the clamping ring (62), a screw (64) penetrates through the inside of the through hole (63), and a nut (65) is threadedly sleeved on the outside of the screw (64).

7. A spliced stator core according to claim 6, wherein: There are two gaskets (6), and the two gaskets (6) are symmetrically arranged about the axis of the stator outer frame (5).