Linear motor
The integration of cushioning and dust removal mechanisms in straight-line motors addresses structural instability issues by reducing collision impacts and maintaining stability and longevity.
Patent Information
- Application Number
- CN202422279922.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-18
AI Technical Summary
During long-term use of linear motors, multiple impacts of anti-collision rods may cause breakage, affecting the overall structural stability and safety of the device.
Connect the detachable rubber plate at both ends of the base of the linear motor to provide cushioning effect, reduce the direct impact of impact force on the anti-collision plate and the mover box, and automatically or manually remove dust and impurities through the cleaning component to keep the sliding parts clean and smooth.
It improves the overall structural stability of linear motors, extends the service life of the equipment, and reduces the increase in sliding resistance and wear acceleration caused by dust accumulation.
Smart Images

Figure CN223109795U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of linear motors, and particularly relates to a linear motor. Background Art
[0002] A linear motor is a new type of linear drive technology developed recently. Due to the outstanding advantages of the linear motor such as zero transmission chain, non-contact, no backlash, high strength, and fast response, the linear motor is gradually replacing indirect servo mechanisms such as servo motors and ball screws and becoming the core functional component of high-speed and precision high-end equipment.
[0003] Chinese Utility Model Patent CN220234415U discloses a linear motor, including: a base, a mover body and a stator body, characterized in that: the mover body is located above the base, the stator body is fixedly installed above the base, a slide rail is fixedly installed on one side of the base close to the mover body, and a sliding sleeve is movably clamped outside the slide rail; by providing structures such as a first heat dissipation fin, a second heat dissipation fin, a circular groove and a heat dissipation fan, the device can be efficiently cooled, avoiding the problem of device failure caused by poor heat dissipation effect, so as to achieve the purpose of efficient heat dissipation.
[0004] In the above technical solution, anti-collision rods are fixedly arranged on both sides of the mover box in a symmetric distribution, and anti-collision plates are installed on both sides of the base. By cooperating the anti-collision rods with the anti-collision plates, the device can be prevented from colliding. However, during long-term use, the anti-collision rods hitting the anti-collision plates multiple times may cause the anti-collision rods to break, thus affecting the overall structural stability of the device and possibly posing a safety hazard to the normal operation of the equipment. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a linear motor for the above-mentioned existing technical problems, achieving buffering of the impacts at both ends of the linear motor, thereby improving the stability of the overall structure.
[0006] In view of this, the utility model provides a linear motor, including: a base, a stator body is fixedly installed above the base, a mover box is arranged above the stator body, a mover body is installed in the mover box, slide rails are fixedly installed at the upper ends of both sides of the base, a sliding sleeve slides on the slide rails, and one side of the sliding sleeve is connected to the mover box. The characteristic is that bottom plates are connected to both ends of the base, one side of the upper end of the bottom plate is connected to an anti-collision plate, a rubber plate is detachably connected to the side of the anti-collision plate close to the base, and further includes: a dust cleaning component, and the dust cleaning component is installed at the left and right ends of the sliding sleeve.
[0007] In this technical solution, when the mover body is energized, a magnetic field will be generated. The magnetic field will act on the magnets on the stator body, causing the mover body to perform a linear motion. The mover body drives the mover box and the sliding sleeve to move synchronously. The sliding sleeve slides on the surface of the slide rail. When the mover box approaches both ends of the base, the rubber plate provides an effective buffering effect for the mover box, reducing the direct impact of the impact force on the anti-collision plate and the mover box. And by the rubber plate detachably connected to the bottom plates at both ends of the base, the worn or aged rubber plate can be replaced regularly. The additional dust cleaning component is installed at the left and right ends of the sliding sleeve, which can automatically or manually remove the dust and impurities on the slide rail and the sliding sleeve, keep the sliding parts clean and smooth, reduce the increase in sliding resistance and the acceleration of wear caused by dust accumulation, and extend the service life of the equipment.
[0008] In the above technical solution, further, on both sides of the side of the anti-collision plate close to the base, there are limiting openings, and on the side of the rubber plate close to the anti-collision plate, there are limiting blocks adapted to the limiting openings, and the limiting blocks are slidably connected in the limiting openings.
[0009] In this technical solution, with the cooperation of the limiting blocks and the limiting openings, the rubber plate is slidably installed into the limiting openings. Moreover, the shape and size of the limiting blocks are closely matched with the limiting openings to prevent the rubber plate from shifting or falling off during use.
[0010] In the above technical solution, on the side of the anti-collision plate close to the base, there is also a guiding opening, and on the side of the rubber plate close to the anti-collision plate, there is a guiding block adapted to the guiding opening. Above the guiding opening at the upper end of the anti-collision plate, there is a limiting plate. Among them, one side of the limiting plate is hinged to the anti-collision plate by a bolt.
[0011] In this technical solution, the limiting plate is used to prevent the rubber plate from moving upward or coming out during use after installation. One side of the limiting plate is hinged to the anti-collision plate by a bolt. This connection method not only ensures the stability of the limiting plate but also facilitates adjustment or disassembly when needed.
[0012] In the above technical solution, the dust cleaning component includes: a U-shaped frame, and a brush is installed on the inner wall of the U-shaped frame, and the brush contacts the slide rail.
[0013] In this technical solution, on the inner wall of the U-shaped frame, there are densely arranged brushes. These brushes are usually made of soft and elastic materials such as nylon and polyester fiber to ensure that when contacting the slide rail, they can effectively remove dust and impurities without scratching the surface of the slide rail, and the brushes have no friction and do not affect the movement of the sliding sleeve on the slide rail.
[0014] In the above technical solution, further, on the side of the U-shaped frame away from the sliding sleeve, there is a sealing plate connected, and a buffer member is installed on the sealing plate.
[0015] In the above technical solution, further, the buffer member includes: a buffer frame, a buffer block is slidably connected in the buffer frame, a buffer spring is provided inside the buffer frame, one end of the buffer spring is connected to the inner wall of the buffer frame, and the other end is connected to the buffer block.
[0016] In this technical solution, when the buffer block is impacted, it will slide along the inside of the buffer frame and compress the buffer spring. The elastic deformation of the spring can absorb and disperse part of the impact force, thereby reducing the impact on the sealing plate, U-shaped frame and the entire dust cleaning assembly.
[0017] In the above technical solution, further, a load plate is provided on the side of the mover box away from the base, and mounting holes are formed in the load plate and distributed in a rectangular array.
[0018] In this technical solution, the load plate and the mounting holes facilitate the installation and connection of the device to be moved.
[0019] The beneficial effects of the present utility model are:
[0020] 1. The rubber plate provides an effective buffering effect for the mover box, reduces the direct impact of the impact force on the anti-collision plate and the mover box, and the rubber plate detachably connected to the bottom plates at both ends of the base can be regularly replaced when it is worn or aged.
[0021] 2. Dense brushes are installed on the inner wall of the U-shaped frame. These brushes are usually made of soft and elastic materials such as nylon and polyester fiber to ensure that when contacting the slide rail, they can effectively remove dust and impurities without scratching the surface of the slide rail, and the brushes have no friction and will not affect the movement of the sliding sleeve on the slide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a schematic structural diagram of a linear motor of the present utility model;
[0023] Figure 2 is a schematic structural diagram of a rubber plate and an anti-collision plate of a linear motor of the present utility model;
[0024] Figure 3 is a cross-sectional view of a buffer frame of a linear motor of the present utility model;
[0025] Figure 4 is a cross-sectional view of a dust cleaning assembly of a linear motor of the present utility model;
[0026] The reference signs in the figures are shown as:
[0027] 1. Base; 2. Stator body; 3. Rotor box; 4. Rotor body; 5. Sliding sleeve; 6. Dust cleaning component; 601. U-shaped frame; 602. Brush; 7. Slide rail; 8. Bottom plate; 9. Anti-collision plate; 10. Rubber plate; 11. Limit port; 12. Limit block; 13. Guide port; 14. Guide block; 15. Limit plate; 16. Bolt; 17. Buffer frame; 18. Buffer block; 19. Buffer spring; 20. Sealing plate; 20. Load plate; 21. Mounting hole. Detailed implementation manners
[0028] The technical solutions in the embodiments of the present application will be clearly described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.
[0029] In the description of the present application, it should be noted that the terms used herein are only for describing specific implementation manners, and are not intended to limit the exemplary embodiments according to the present application. For the convenience of description, the dimensions of each part shown in the drawings are not drawn in actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0030] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application can be implemented in an order different from those illustrated or described herein, and the objects distinguished by "first", "second", etc. generally belong to the same category, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally means an "or" relationship between the associated objects before and after.
[0031] It should be noted that in the description of this application, the orientation or positional relationships indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationships shown in the drawings. It is only for the convenience of describing this application and simplifying the description. Without contrary explanations, these directional terms do not indicate or imply that the devices or elements referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of this application; the directional terms "inside, outside" refer to the inside and outside relative to the contours of the respective components themselves.
[0032] It should be noted that in this application, the term "comprising", "including" or any other variants thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such a process, method, article or device. Without further limitations, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of this application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, the features described with reference to certain examples may be combined in other examples.
[0033] Embodiment 1:
[0034] As Figures 1-4 shown, this embodiment provides a linear motor, including: a base 1, a stator body 2 is fixedly installed above the base 1, a mover box 3 is arranged above the stator body 2, a mover body 4 is installed in the mover box 3, slide rails 7 are fixedly installed at the upper ends of both sides of the base 1, a sliding sleeve 5 slides on the slide rails 7, and one side of the sliding sleeve 5 is connected to the mover box 3. The characteristics are that both ends of the base 1 are connected to a bottom plate 8, one side of the upper end of the bottom plate 8 is connected to a collision prevention plate 9, a rubber plate 10 is detachably connected to the side of the collision prevention plate 9 close to the base 1, and further includes: a dust cleaning assembly 6, and the dust cleaning assembly 6 is installed at the left and right ends of the sliding sleeve 5.
[0035] When the mover body 4 is energized, a magnetic field will be generated. The magnetic field will act on the magnets on the stator body 2, causing the mover body 4 to perform a linear motion. The mover body 4 drives the mover box 3 and the sliding sleeve 5 to move synchronously. The sliding sleeve 5 slides on the surface of the slide rail 7. When the mover box 3 approaches both ends of the base 1, the rubber plate 10 provides an effective buffering effect for the mover box 3, reducing the direct impact of the impact force on the anti-collision plate 9 and the mover box 3. And by the rubber plate 10 detachably connected to the bottom plates 8 at both ends of the base 1, the worn or aged rubber plate 10 can be replaced regularly. The added dust cleaning component 6 is installed at the left and right ends of the sliding sleeve 5, and can automatically or manually remove the dust and impurities on the slide rail 7 and the sliding sleeve 5, keeping the sliding parts clean and smooth, reducing the increase in sliding resistance and the acceleration of wear caused by dust accumulation, and extending the service life of the equipment.
[0036] Further, on both sides of one side of the anti-collision plate 9 close to the base 1, there are provided limit openings 11. On one side of the rubber plate 10 close to the anti-collision plate 9, there are provided limit blocks 12 adapted to the limit openings 11. The limit blocks 12 are slidably connected in the limit openings 11. Through the cooperation of the limit blocks 12 and the limit openings 11, the rubber plate 10 is slidably installed into the limit openings 11. And, the shape and size of the limit blocks 12 are closely matched with the limit openings 11 to prevent the rubber plate 10 from shifting or falling off during use.
[0037] On one side of the anti-collision plate 9 close to the base 1, there is also provided a guiding opening 13. On one side of the rubber plate 10 close to the anti-collision plate 9, there is provided a guiding block 14 adapted to the guiding opening 13. Above the guiding opening 13 at the upper end of the anti-collision plate 9, there is provided a limit plate 15. Among them, one side of the limit plate 15 is hinged to the anti-collision plate 9 by a bolt 16. By means of the limit plate 15, it is possible to prevent the rubber plate 10 from moving upward or coming out during use after installation. One side of the limit plate 15 is hinged to the anti-collision plate 9 by a bolt 16. This connection method not only ensures the stability of the limit plate 15, but also facilitates adjustment or disassembly when needed.
[0038] The dust cleaning component 6 includes: a U-shaped frame 601U, and a brush 602 is installed on the inner wall of the U-shaped frame 601U. The brush 602 contacts the slide rail 7. On the inner wall of the U-shaped frame 601U, dense brushes 602 are installed. These brushes 602 are usually made of soft and elastic materials such as nylon and polyester fiber to ensure that when contacting the slide rail 7, they can effectively remove dust and impurities without scratching the surface of the slide rail 7. And the brushes 602 have no frictional force and will not affect the movement of the sliding sleeve 5 on the slide rail 7.
[0039] Further, a sealing plate 20 is connected to the side of the U-shaped frame 601U away from the sliding sleeve 5, and a buffer member is installed on the sealing plate 20. The buffer member includes: a buffer frame 17, a buffer block 18 is slidably connected inside the buffer frame 17, a buffer spring 19 is provided inside the buffer frame 17, one end of the buffer spring 19 is connected to the inner wall of the buffer frame 17, and the other end is connected to the buffer block 18. When the buffer block 18 is impacted, it will slide inside the buffer frame 17 and compress the buffer spring 19. The elastic deformation of the spring can absorb and disperse part of the impact force, thereby reducing the impact on the sealing plate 20, the U-shaped frame 601U and the entire dust cleaning assembly 6.
[0040] Further, a load plate 20 is provided on the side of the mover box 3 away from the base 1. A plurality of mounting holes 21 are formed in the load plate 20 and are arranged in a rectangular array. The load plate 20 and the mounting holes 21 facilitate the installation and connection of the device to be moved.
[0041] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.
Claims
1. A linear motor, comprising: Base (1), a stator body (2) is fixedly installed above the base (1), a rotor box (3) is provided above the stator body (2), a rotor body (4) is installed in the rotor box (3), slide rails (7) are fixedly installed at the upper ends on both sides of the base (1), a sliding sleeve (5) slides on the slide rails (7), and one side of the sliding sleeve (5) is connected to the rotor box (3). It is characterized in that both ends of the base (1) are connected to a bottom plate (8), one side of the upper end of the bottom plate (8) is connected to a collision prevention plate (9), a rubber plate (10) is detachably connected to the side of the collision prevention plate (9) close to the base (1), and further includes: a dust cleaning component (6), and the dust cleaning component (6) is installed at the left and right ends of the sliding sleeve (5).
2. The linear motor according to claim 1, wherein: On both sides of the side of the collision prevention plate (9) close to the base (1), there are limiting ports (11), on the side of the rubber plate (10) close to the collision prevention plate (9), there are limiting blocks (12) adapted to the limiting ports (11), and the limiting blocks (12) are slidably connected in the limiting ports (11).
3. The linear motor according to claim 2, characterized in that: On the side of the collision prevention plate (9) close to the base (1), there is also a guiding port (13), on the side of the rubber plate (10) close to the collision prevention plate (9), there is a guiding block (14) adapted to the guiding port (13), and a limiting plate (15) is provided above the guiding port (13) at the upper end of the collision prevention plate (9). Among them, one side of the limiting plate (15) is hinged to the collision prevention plate (9) through a bolt (16).
4. A linear motor according to claim 3, characterized in that: The dust cleaning component (6) includes: a U-shaped frame (601), a brush (602) is installed on the inner wall of the U-shaped frame (601), and the brush (602) is in contact with the slide rail (7).
5. A linear motor according to claim 4, characterized in that: One side of the U-shaped frame (601) away from the sliding sleeve (5) is connected to a sealing plate (20), and a buffer member is installed on the sealing plate (20).
6. A linear motor according to claim 5, characterized in that: The buffer member includes: a buffer frame (17), a buffer block (18) is slidably connected in the buffer frame (17), a buffer spring (19) is arranged inside the buffer frame (17), one end of the buffer spring (19) is connected to the inner wall of the buffer frame (17), and the other end is connected to the buffer block (18).
7. A linear motor according to claim 1, characterized in that: On the side of the rotor box (3) away from the base (1), there is a load plate (21), and mounting holes (22) distributed in a rectangular array are formed in the load plate (21).
Citation Information
Patent Citations
Linear motor
CN220234415U