Reciprocating translation power assembly convenient to install
The novel reciprocating linear motion component addresses frequency, lifespan, and vibration issues in micro motors by integrating magnets, coils, and springs for enhanced power and stability, with simplified assembly.
Patent Information
- Application Number
- CN202422184556.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing motors have problems of large vibration and poor feel when converting rotational motion into linear motion, and are complex in installation and maintenance, especially in case of high loads.
It adopts a reciprocating and translational power assembly that is easy to install, including the front stator and the rear stator, which are equipped with a front bracket and a rear bracket respectively. The design of coil winding with magnets and core columns is used to achieve stable and reliable reciprocating translation through electromagnetic excitation force, and the installation process is optimized through springs and insulating frames.
It improves the output force of the motor, reduces vibration, simplifies the installation process, improves the consistency and pass rate of the product, and is suitable for electric push-shears that require a large output force.
Smart Images

Figure CN223109875U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motors, in particular to a reciprocating translation power component which is convenient to install. Background Art
[0002] Electric hair clippers and personal care products usually use a micro permanent magnet DC motor as the power source. The motor converts the rotary motion into a linear motion through an eccentric wheel structure, so as to drive the cutter head to work. Although this design is simple and reliable, the eccentric wheel structure determines that the working frequency and service life of the motor are limited, and since the rotary motion of the motor is converted into a linear motion, vibrations will be generated, resulting in a poor feel for the user during use.
[0003] In recent years, a swinging motor that uses an iron core coil, a permanent magnet, and a resonance spring in cooperation has emerged on the market. Although this kind of motor solves some problems of traditional motors to a certain extent; for example, the swinging motor may have a problem of insufficient power output in actual applications, which limits its performance under high load conditions; and the design of the swinging motor is relatively complex, and the installation and maintenance processes are rather cumbersome. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a reciprocating translation power component which is convenient to install for the above deficiencies in the prior art.
[0005] The purpose of the utility model is realized through the following technical solutions: A reciprocating translation power component which is convenient to install, comprising a base, a front stator arranged on the base, and a front bracket that reciprocates and translates on the top of the front stator;
[0006] The bottom of the front bracket is successively provided with a first front magnet, a second front magnet, and a third front magnet side by side; the top of the front stator is provided with a first front core column and a second front core column; the first front core column is arranged between the bottom of the first front magnet and the bottom of the second front magnet; the second front core column is arranged between the bottom of the second front magnet and the bottom of the third front magnet; the first front core column is wound with a first coil; the second front core column is wound with a second coil;
[0007] The magnetic pole directions of the first front magnet and the third front magnet are the same; the magnetic pole direction of the first front magnet is opposite to that of the second front magnet.
[0008] The utility model is further arranged such that the reciprocating translation power component which is convenient to install further comprises a rear stator arranged on the base and a rear bracket that reciprocates and translates on the top of the rear stator;
[0009] The bottom of the rear bracket is successively provided with a first rear magnet, a second rear magnet and a third rear magnet side by side; the top of the rear stator is provided with a first rear core column and a second rear core column; the first rear core column is arranged between the bottom of the first rear magnet and the bottom of the second rear magnet; the second rear core column is arranged between the bottom of the second rear magnet and the bottom of the third rear magnet; the first coil is wound between the first front core column and the first rear core column; the second coil is wound between the second front core column and the second rear core column;
[0010] The magnetic pole direction of the first rear magnet is the same as that of the third rear magnet; the magnetic pole direction of the first rear magnet is opposite to that of the second rear magnet.
[0011] The present utility model is further arranged such that the front bracket is provided with a front mover iron core; the first front magnet, the second front magnet and the third front magnet are successively arranged at the bottom of the front mover iron core;
[0012] The rear bracket is provided with a rear mover iron core; the first rear magnet, the second rear magnet and the third rear magnet are successively arranged at the bottom of the rear mover iron core.
[0013] The present utility model is further arranged such that a first front spring piece is provided between one side of the base and one side of the front bracket; a second front spring piece is provided between the other side of the base and the other side of the front bracket;
[0014] A first rear spring piece is provided between one side of the base and one side of the rear bracket; a second rear spring piece is provided between the other side of the base and the other side of the rear bracket;
[0015] The first front spring piece, the second front spring piece, the first rear spring piece and the second rear spring piece are all of single-piece structure or are formed by laminating multiple spring pieces;
[0016] The base, the front bracket, the rear bracket, the first front spring piece, the first rear spring piece, the second front spring piece and the second rear spring piece are integrally injection-molded.
[0017] The present utility model is further arranged such that a first insulating frame is sleeved outside the first front core column and outside the first rear core column; the first coil is wound outside the first insulating frame;
[0018] A second insulating frame is sleeved outside the second front core column and outside the second rear core column; the second coil is wound outside the second insulating frame.
[0019] The present utility model is further arranged such that the front bracket and the rear bracket are arranged in parallel; the first front core column and the first rear core column are arranged opposite to each other; the second front core column and the second rear core column are arranged opposite to each other; gaps are provided between the first front core column and the first rear core column and between the second front core column and the second rear core column.
[0020] The present utility model is further configured such that the magnetic pole direction of the second front magnet is opposite to the magnetic pole direction of the second rear magnet.
[0021] The present utility model is further configured such that the widths of the first front magnet and the third front magnet are both smaller than the width of the second front magnet; the widths of the first rear magnet and the third rear magnet are both smaller than the width of the second rear magnet.
[0022] The present utility model is further configured such that the bottom of the front stator is connected to the bottom of the rear stator; a limiting slide bar is provided between the bottom of the front stator and the bottom of the rear stator; and the base is provided with a limiting sliding groove slidably connected to the limiting slide bar.
[0023] The beneficial effects of the present utility model: By arranging the first front magnet, the second front magnet, and the third front magnet side by side in sequence, the present utility model facilitates installation; in addition, by energizing the two coils, a stronger magnetic field is generated on the first front core column and the second front core column, so that the front bracket has a greater output force. Description of the Drawings
[0024] The present utility model is further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation to the present utility model. For those of ordinary skill in the art, other drawings can also be obtained according to the following drawings without creative efforts.
[0025] Figure 1 is a schematic structural diagram of Embodiment 1;
[0026] Figure 2 is a schematic structural diagram of another perspective of Embodiment 1;
[0027] Figure 3 is a schematic structural diagram of Embodiment 2;
[0028] Figure 4 is a schematic structural diagram of another perspective of Embodiment 2;
[0029] Figure 5 is a schematic structural diagram of Embodiment 2 after hiding the first coil and the second coil;
[0030] Figure 6 is a schematic structural diagram of another perspective of Embodiment 2 after hiding the first coil and the second coil;
[0031] Figure 7 is a schematic structural diagram of Embodiment 2 after hiding the first coil, the second coil, the first insulating bracket, and the second insulating bracket;
[0032] Figure 8 is a schematic structural diagram of another perspective of Embodiment 2 after hiding the first coil, the second coil, the first insulating bracket, and the second insulating bracket;
[0033] Wherein: 1. Base; 11. Limit chute; 2. Front stator; 21. First front core column; 22. Second front core column; 23. First coil; 24. Second coil; 3. Front bracket; 31. First front magnet; 32. Second front magnet; 33. Third front magnet; 34. Front mover core; 4. Rear stator; 41. First rear core column; 42. Second rear core column; 43. First insulating bracket; 44. Second insulating bracket; 5. Rear bracket; 51. First rear magnet; 52. Second rear magnet; 53. Third rear magnet; 54. Rear mover core; 61. First front spring piece; 62. Second front spring piece; 71. First rear spring piece; 72. Second rear spring piece; 8. Gap; 9. Limit slide bar. Detailed implementation mode
[0034] The present utility model will be further described in conjunction with the following embodiments.
[0035] Embodiment 1. As can be seen from Figures 1 to 2 a reciprocating translational power assembly that is easy to install according to this embodiment includes a base 1, a front stator 2 provided on the base 1, and a front bracket 3 that reciprocates and translates on the top of the front stator 2;
[0036] The bottom of the front bracket 3 is successively provided with a first front magnet 31, a second front magnet 32, and a third front magnet 33 side by side; the top of the front stator 2 is provided with a first front core column 21 and a second front core column 22; the first front core column 21 is provided between the bottom of the first front magnet 31 and the bottom of the second front magnet 32; the second front core column 22 is provided between the bottom of the second front magnet 32 and the bottom of the third front magnet 33; the first front core column 21 is wound with a first coil 23; the second front core column 22 is wound with a second coil 24; an output shaft is provided at the top of the front bracket 3; a U-shaped iron core is formed between the front stator 2, the first front core column 21, and the second front core column 22;
[0037] The magnetic pole directions of the first front magnet 31 and the third front magnet 33 are the same; the magnetic pole direction of the first front magnet 31 is opposite to the magnetic pole direction of the second front magnet 32.
[0038] Specifically, for the reciprocating translational power assembly that is easy to install according to this embodiment, by arranging the first front magnet 31, the second front magnet 32, and the third front magnet 33 in abutting connection side by side in sequence, it is convenient to install the first front magnet 31, the second front magnet 32, and the third front magnet 33, and the structure between the first front magnet 31, the second front magnet 32, and the third front magnet 33 is stable and reliable.
[0039] In addition, since coils are both mounted on the first front core column 21 and the second front core column 22, when in use, power can be supplied to the two coils to generate a stronger magnetic field on the first front core column 21 and the second front core column 22. After cooperating with the first front magnet 31, the second front magnet 32 and the third front magnet 33, the front bracket 3 has a greater output force.
[0040] Embodiment 2, by Figures 3 to 8 It can be seen that, different from the first embodiment, the reciprocating and translational power assembly which is easy to install described in the present embodiment further comprises a rear stator 4 arranged on the base 1 and a rear bracket 5 which is arranged on the top of the rear stator 4 for reciprocating and translational movement;
[0041] The bottom of the rear bracket 5 is provided with a first rear magnet 51, a second rear magnet 52 and a third rear magnet 53 in sequence and in parallel; the top of the rear stator 4 is provided with a first rear core column 41 and a second rear core column 42; the first rear core column 41 is provided between the bottom of the first rear magnet 51 and the bottom of the second rear magnet 52; the second rear core column 42 is provided between the bottom of the second rear magnet 52 and the bottom of the third rear magnet 53; the first coil 23 is wound between the first front core column 21 and the first rear core column 41; the second coil 24 is wound between the second front core column 22 and the second rear core column 42; wherein the top of the rear bracket 5 is provided with an output shaft; a U-shaped iron core is formed between the rear stator 4, the first rear core column 41 and the second rear core column 42;
[0042] The magnetic pole direction of the first rear magnet 51 is the same as the magnetic pole direction of the third rear magnet 53 ; the magnetic pole direction of the first rear magnet 51 is opposite to the magnetic pole direction of the second rear magnet 52 .
[0043] Specifically, the reciprocating translational power assembly that is easy to install described in this embodiment is convenient for installing the first rear magnet 51, the second rear magnet 52 and the third rear magnet 53 by arranging the first rear magnet 51, the second rear magnet 52 and the third rear magnet 53 side by side in sequence, and makes the structure between the first rear magnet 51, the second rear magnet 52 and the third rear magnet 53 stable and reliable.
[0044] In addition, since coils are sleeved on the first rear core column 41 and the second rear core column 42, when in use, the two coils can be energized to generate a stronger magnetic field on the first rear core column 41 and the second rear core column 42, which, in conjunction with the first rear magnet 51, the second rear magnet 52 and the third rear magnet 53, enables the rear bracket 5 to have a greater output force; in conjunction with the front bracket 3, it can be suitable for electric hair clippers that require a greater output force.
[0045] A reciprocating translational power component that is convenient for installation according to this embodiment, the front bracket 3 is provided with a front mover core 34; the first front magnet 31, the second front magnet 32 and the third front magnet 33 are arranged in sequence at the bottom of the front mover core 34; through the above settings, the overall structure is more stable and reliable.
[0046] The rear bracket 5 is provided with a rear mover core 54; the first rear magnet 51, the second rear magnet 52 and the third rear magnet 53 are arranged in sequence at the bottom of the rear mover core 54; through the above settings, the overall structure is more stable and reliable.
[0047] A reciprocating translational power component that is convenient for installation according to this embodiment, a first front spring piece 61 is provided between one side of the base 1 and one side of the front bracket 3; a second front spring piece 62 is provided between the other side of the base 1 and the other side of the front bracket 3;
[0048] A first rear spring piece 71 is provided between one side of the base 1 and one side of the rear bracket 5; a second rear spring piece 72 is provided between the other side of the base 1 and the other side of the rear bracket 5;
[0049] Specifically, for the reciprocating translational power component that is convenient for installation according to this embodiment, a first stator system is formed between the first front core column 21, the second front core column 22, the first coil 23 and the second coil 24, and at the same time a second stator system is formed between the first rear core column 41, the second rear core column 42, the first coil 23 and the second coil 24; in addition, a first mover system is formed between the front bracket 3, the front mover core 34, the first front magnet 31, the second front magnet 32 and the third front magnet 33, and at the same time a second mover system is formed between the rear bracket 5, the rear mover core 54, the first rear magnet 51, the second rear magnet 52 and the third rear magnet 53.
[0050] After being powered on, the first stator system and the second stator system respectively apply horizontal excitation forces to the first mover system and the second mover system, which cooperate with the electromagnetic excitation forces perpendicular to the surfaces of the first front magnet 31, the second front magnet 32, the third front magnet 33, the first rear magnet 51, the second rear magnet 52 and the third rear magnet 53, thereby causing system resonance, and with the cooperation of the first front spring piece 61, the second front spring piece 62, the first rear spring piece 71 and the second rear spring piece 72, the front bracket 3 and the rear bracket 5 can perform reciprocating translational activities.
[0051] The first front spring piece 61, the second front spring piece 62, the first rear spring piece 71 and the second rear spring piece 72 are all single-piece structures or are formed by laminating multiple spring pieces.
[0052] The base 1, the front bracket 3, the rear bracket 5, the first front spring piece 61, the first rear spring piece 71, the second front spring piece 62, and the second rear spring piece 72 are integrally injection-molded. Through the above settings, the installation method of the product can be optimized, the usage amount of screws and the uncertainty brought by screw installation can be reduced, and the consistency and qualification rate of the product can be improved.
[0053] For a reciprocating translational power assembly that is easy to install according to this embodiment, a first insulating bracket 43 is sleeved outside the first front core column 21 and outside the first rear core column 41; the first coil 23 is wound outside the first insulating bracket 43;
[0054] A second insulating bracket 44 is sleeved outside the second front core column 22 and outside the second rear core column 42; the second coil 24 is wound outside the second insulating bracket 44. Through the above settings, the function of insulation can be achieved.
[0055] For a reciprocating translational power assembly that is easy to install according to this embodiment, the front bracket 3 and the rear bracket 5 are arranged in parallel; the first front core column 21 and the first rear core column 41 are arranged opposite to each other; the second front core column 22 and the second rear core column 42 are arranged opposite to each other; a gap 8 is provided between the first front core column 21 and the first rear core column 41 and between the second front core column 22 and the second rear core column 42; through the above settings, the overall structure is stable and reliable
[0056] For a reciprocating translational power assembly that is easy to install according to this embodiment, the magnetic pole directions of the second front magnet 32 and the second rear magnet 52 are opposite. Through the above settings, reverse translation is achieved between the front bracket 3 and the rear bracket 5; since the forces and torques on the front bracket 3 and the rear bracket 5 cancel each other out, the overall vibration during operation is small, resulting in small vibration and good feel of the whole machine.
[0057] For a reciprocating translational power assembly that is easy to install according to this embodiment, the widths of both the first front magnet 31 and the third front magnet 33 are smaller than the width of the second front magnet 32; the widths of both the first rear magnet 51 and the third rear magnet 53 are smaller than the width of the second rear magnet 52. Through the above settings, sufficient translational space can be reserved for the front bracket 3 and the rear bracket 5.
[0058] For a reciprocating translational power assembly that is easy to install according to this embodiment, the bottom of the front stator 2 is connected to the bottom of the rear stator 4; a limiting slide bar 9 is provided between the bottom of the front stator 2 and the bottom of the rear stator 4; the base 1 is provided with a limiting sliding groove 11 that slidably connects with the limiting slide bar 9. Specifically, through the above settings, when installing the first front core column 21, the second front core column 22, the first rear core column 41, the second rear core column 42, and the base 1, it only needs to insert the limiting slide bar 9 into the limiting sliding groove 11, which is convenient for disassembly and assembly.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. A reciprocating translational power component that is convenient for installation, characterized in that: It includes a base, a front stator provided on the base, and a front bracket that reciprocates and translates on the top of the front stator; At the bottom of the front bracket, a first front magnet, a second front magnet, and a third front magnet are arranged side by side in sequence; on the top of the front stator, a first front core column and a second front core column are provided; the first front core column is arranged between the bottoms of the first front magnet and the second front magnet; the second front core column is arranged between the bottoms of the second front magnet and the third front magnet; the first front core column is wound with a first coil; the second front core column is wound with a second coil; The magnetic pole direction of the first front magnet is the same as that of the third front magnet; the magnetic pole direction of the first front magnet is opposite to that of the second front magnet.
2. The reciprocating translational power assembly according to claim 1, wherein: The reciprocating translation power assembly that is convenient for installation further includes a rear stator provided on the base and a rear bracket that reciprocates and translates on the top of the rear stator; At the bottom of the rear bracket, a first rear magnet, a second rear magnet, and a third rear magnet are arranged side by side in sequence; on the top of the rear stator, a first rear core column and a second rear core column are provided; The first rear core column is arranged between the bottoms of the first rear magnet and the second rear magnet; the second rear core column is arranged between the bottoms of the second rear magnet and the third rear magnet; the first coil is wound between the first front core column and the first rear core column; the second coil is wound between the second front core column and the second rear core column; The magnetic pole direction of the first rear magnet is the same as that of the third rear magnet; the magnetic pole direction of the first rear magnet is opposite to that of the second rear magnet.
3. The reciprocating translational power assembly according to claim 2, wherein: The front bracket is provided with a front mover iron core; the first front magnet, the second front magnet, and the third front magnet are arranged in sequence at the bottom of the front mover iron core; The rear bracket is provided with a rear mover iron core; the first rear magnet, the second rear magnet, and the third rear magnet are arranged in sequence at the bottom of the rear mover iron core.
4. The reciprocating translational power assembly according to claim 2, wherein: A first front spring piece is provided between one side of the base and one side of the front bracket; a second front spring piece is provided between the other side of the base and the other side of the front bracket; A first rear spring piece is provided between one side of the base and one side of the rear bracket; a second rear spring piece is provided between the other side of the base and the other side of the rear bracket; The first front spring piece, the second front spring piece, the first rear spring piece, and the second rear spring piece are all of single-piece structure or are formed by laminating multiple spring pieces; The base, the front bracket, the rear bracket, the first front spring piece, the first rear spring piece, the second front spring piece, and the second rear spring piece are integrally injection-molded.
5. The reciprocating translational power assembly according to claim 2, wherein: A first insulating frame is sleeved outside the first front core column and outside the first rear core column; the first coil is wound outside the first insulating frame; A second insulating frame is sleeved outside the second front core column and outside the second rear core column; the second coil is wound outside the second insulating frame.
6. A reciprocating translational power assembly that is easy to install according to claim 2, characterized in that: The front bracket and the rear bracket are arranged in parallel; the first front core column and the first rear core column are arranged opposite to each other; the second front core column and the second rear core column are arranged opposite to each other; gaps are provided between the first front core column and the first rear core column and between the second front core column and the second rear core column.
7. A reciprocating translational power assembly that is easy to install according to claim 2, characterized in that: The widths of the first front magnet and the third front magnet are both smaller than the width of the second front magnet; the widths of the first rear magnet and the third rear magnet are both smaller than the width of the second rear magnet.
8. The reciprocating translational power assembly according to claim 2, characterized in that: The bottom of the front stator is connected to the bottom of the rear stator; a limiting slide bar is provided between the bottom of the front stator and the bottom of the rear stator; the base is provided with a limiting sliding groove that slidably connects with the limiting slide bar.
9. The reciprocating translational power assembly according to claim 2, wherein: The magnetic pole directions of the second front magnet and the second rear magnet are opposite.