Ultraviolet tunnel sterilization machine

By combining automated conveyor belts and high-efficiency ultraviolet light sources in the ultraviolet tunnel sterilizer, the problem of inefficiency of existing box equipment is solved, continuous and uninterrupted sterilization of items is achieved, and processing efficiency is improved.

CN223112036UActive Publication Date: 2025-07-18SHANGHAI HANJU MASCH TECH CO LTD
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Patent Information

Application Number
CN202422110688.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-18
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

Existing box-type UV sterilization equipment is inefficient when facing a large number of continuous disinfection needs, and cannot achieve rapid and continuous processing of items.

Method used

Design an ultraviolet tunnel sterilizer, combined with an automated conveyor belt, adopts high-efficiency ultraviolet light sources such as LEDs or pulsed ultraviolet lamps, and achieves seamless docking and sterilization process of items through a continuous moving conveyor belt, and sterilization is performed from multiple angles using multiple ultraviolet lamps.

Benefits of technology

Continuous and uninterrupted sterilization of items is achieved, processing efficiency is improved, and time loss is avoided when waiting for loading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultraviolet tunnel sterilization machine which comprises a conveyor, and a feeding area, a sterilization area and a discharging area are sequentially arranged on the conveyor from one side to the other side; the shell covers the sterilization area, and an electric feeding door and an electric discharging door are arranged on the two sides of the shell respectively; the ultraviolet sterilization assembly is connected with the shell and used for sterilizing the articles conveyed to the sterilization area by the conveyor; and the purging assembly is connected with the conveyor, located in the feeding area and used for purging the articles located in the feeding area. According to the utility model, the ultraviolet radiation technology is ingeniously combined with the automatic conveyor belt, and a continuous and uninterrupted sterilization process is constructed. In the system, articles to be disinfected are stably placed on the conveyor belt, and along with the uniform-speed movement of the conveyor belt, the articles pass through elaborately arranged ultraviolet irradiation areas one by one.
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Description

Technical Field

[0001] The utility model relates to the technical field of sterilization equipment, and particularly relates to an ultraviolet tunnel sterilizer. Background Art

[0002] The currently widely used sterilization equipment mainly relies on ultraviolet irradiation technology, but most of these equipment adopt a box-type design. This design means that only the items loaded in the box can be sterilized each time. After the current batch of items is disinfected, it is necessary to wait for the box to be emptied and reload the next batch of items to be disinfected. When faced with a large number of products that need to be continuously disinfected, the operation mode of this box-type ultraviolet sterilization equipment is inefficient because it cannot achieve rapid and continuous processing of items, thus restricting the speed and efficiency of the overall production or processing process. Summary of the Invention

[0003] According to an embodiment of the utility model, there is provided an ultraviolet tunnel sterilizer, comprising:

[0004] A conveyor, on which there are successively arranged a feeding area, a sterilization area, and a discharging area from one side to the other side;

[0005] A housing, which covers the sterilization area, and on both sides of the housing, there are respectively provided an electric feeding door and an electric discharging door;

[0006] An ultraviolet sterilization component, which is connected to the housing and is used for sterilizing the items conveyed by the conveyor to the sterilization area;

[0007] A purging component, which is connected to the conveyor and is located in the feeding area, and is used for purging the items located in the feeding area.

[0008] Further, the ultraviolet sterilization component comprises:

[0009] A first bracket, which is connected to the inner wall of the housing and is located at the bottom of the conveyor;

[0010] A plurality of first ultraviolet lamps, which are arranged on the first bracket;

[0011] A second bracket, which is connected to the inner wall of the housing and is located at the top of the conveyor;

[0012] A plurality of second ultraviolet lamps, which are arranged on the second bracket.

[0013] Further, it further comprises: a plurality of first inspection doors, which are arranged on the housing and are directly opposite to the positions of the plurality of first ultraviolet lamps one by one.

[0014] Further, it further includes: a plurality of second inspection doors, which are arranged at the bottom of the housing and are directly opposite to the positions of the plurality of second ultraviolet lamps one by one.

[0015] Further, the purging assembly includes: a plurality of purgers, which are arranged around the feeding area and are used to purge the dust on the surface of the article.

[0016] Further, the purging assembly further includes: an adsorption channel, which is connected to the bottom of the conveyor and is located in the feeding area, and is used to adsorb the dust purged by the plurality of purgers.

[0017] Further, the adsorption channel includes: a conical adsorption section and an arc-shaped adsorption section. The conical adsorption section is connected to the bottom of the conveyor, and the top of the arc-shaped adsorption section is connected to the bottom of the conical adsorption section.

[0018] Further, it further includes: two sensors, which are respectively located at the electric feeding door and the electric discharging door.

[0019] According to an ultraviolet tunnel sterilizer according to an embodiment of the present invention, the system skillfully combines the ultraviolet irradiation technology with an automated conveyor belt to construct a continuous and uninterrupted sterilization process. In this system, the articles to be disinfected are stably placed on the conveyor belt. As the conveyor belt moves at a constant speed, the articles pass through the carefully arranged ultraviolet irradiation area one by one.

[0020] This area uses high-performance ultraviolet light sources, such as LED ultraviolet lamps or pulsed ultraviolet lamps, which emit high-intensity ultraviolet light that can quickly and effectively penetrate the surface of the articles and destroy the latent microbial DNA or RNA, thereby achieving the purpose of sterilization and disinfection. Due to the continuous movement of the conveyor belt, the articles can enter the sterilization process without waiting for the previous batch to be completed, realizing a true "seamless connection" and greatly improving the processing efficiency.

[0021] It should be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the claimed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 FIG. is a schematic front sectional view of an ultraviolet tunnel sterilizer according to an embodiment of the present invention.

[0023] Figure 2 FIG. is a schematic side view of an ultraviolet tunnel sterilizer according to an embodiment of the present invention.

[0024] Figure 3 FIG. is a schematic top view of an ultraviolet tunnel sterilizer according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings, and the present utility model will be further elaborated.

[0026] First, in conjunction with Figures 1 to 3 A UV tunnel sterilizer according to an embodiment of the present utility model will be described, which is used to sterilize an article 5 and has a wide range of application scenarios.

[0027] As Figures 1 to 3 shown, a UV tunnel sterilizer according to an embodiment of the present utility model includes a conveyor 1, a housing 2, a UV sterilization component, and a purging component.

[0028] Specifically, as Figures 1 to 3 shown, the conveyor 1 is sequentially provided with a feeding area 11, a sterilization area 12, and a discharging area 13 from one side to the other side.

[0029] Specifically, as Figures 1 to 3 shown, the housing 2 covers the sterilization area 12, and an electric feeding door 21 and an electric discharging door 22 are respectively provided on both sides of the housing 2. The electric feeding door 21 and the electric discharging door 22 are used to control the opening and closing of the inlet and outlet of the housing 2.

[0030] Specifically, as Figures 1 to 3 shown, the UV sterilization component is connected to the housing 2 and is used to sterilize the article 5 conveyed by the conveyor 1 to the sterilization area 12. The UV sterilization component includes: a first bracket 31, a plurality of first UV lamps 32, a second bracket 33, and a plurality of second UV lamps 34. The first bracket 31 is connected to the inner wall of the housing 2 and is located at the bottom of the conveyor 1; the plurality of first UV lamps 32 are arranged on the first bracket 31; the second bracket 33 is connected to the inner wall of the housing 2 and is located at the top of the conveyor 1; the plurality of second UV lamps 34 are arranged on the second bracket 33. Through the cooperation of the plurality of first UV lamps 32 and the plurality of second UV lamps 34, the article 5 can be effectively sterilized.

[0031] Furthermore, in this embodiment, a UV tunnel sterilizer according to an embodiment of the present utility model further includes: a plurality of first inspection doors (not shown in the figure), the plurality of first inspection doors are arranged on the housing 2 and are in one-to-one correspondence with the positions of the plurality of first UV lamps 32. Through the arrangement of the plurality of first inspection doors, it is convenient to repair the plurality of first UV lamps 32.

[0032] Furthermore, in this embodiment, a UV tunnel sterilizer according to an embodiment of the present utility model further includes: a plurality of second inspection doors 36, the plurality of second inspection doors 36 are arranged at the bottom of the housing 2 and are in one-to-one correspondence with the positions of the plurality of second UV lamps 34. Through the arrangement of the plurality of second inspection doors 36, it is convenient to repair the plurality of second UV lamps 34.

[0033] Specifically, asFigures 1 to 3 As shown, the purging assembly is connected to the conveyor 1 and is located in the feeding area 11 for purging the articles 5 located in the feeding area 11. The purging assembly includes: a plurality of purgers 41, which are arranged around the feeding area 11 for purging the dust on the surface of the articles 5.

[0034] Further, as Figures 1 to 3 shown, the purging assembly further includes: an adsorption channel, which is connected to the bottom of the conveyor 1 and is located in the feeding area 11 for adsorbing the dust purged by the plurality of purgers 41. The adsorption channel includes: a conical adsorption section 421 and an arc-shaped adsorption section 422. The conical adsorption section 421 is connected to the bottom of the conveyor 1, and the top of the arc-shaped adsorption section 422 is connected to the bottom of the conical adsorption section 421. The adsorption channel is connected to an external adsorption device.

[0035] Further, an ultraviolet tunnel sterilizer according to an embodiment of the present utility model further includes: two sensors (not shown in the figure), which are respectively located at the electric feeding door 21 and the electric discharging door 22 for detecting when the articles 5 to be disinfected reach the electric feeding door 21 and the electric discharging door 22 and sending out signals to control the opening of the electric feeding door 21 and the electric discharging door 22.

[0036] Working principle:

[0037] First, the articles 5 to be disinfected are placed in the feeding area 11 on the conveyor 1. The articles 5 are first purged by the plurality of purgers 41, and the purged dust is adsorbed by the adsorption channel. The purged articles 5 enter the sterilization area 12 through the conveyor 1, and are disinfected by the plurality of first ultraviolet lamps 32 and the plurality of second ultraviolet lamps 34. After disinfection, they are conveyed by the conveyor 1 to the discharging area 13 for discharging.

[0038] Above, with reference to Figures 1 to 3 described an ultraviolet tunnel sterilizer according to an embodiment of the present utility model. This system ingeniously combines ultraviolet irradiation technology with an automated conveyor belt to construct a continuous and uninterrupted sterilization process. In this system, the articles 5 to be disinfected are smoothly placed on the conveyor belt. As the conveyor belt moves at a constant speed, the articles 5 pass through the carefully arranged ultraviolet irradiation areas one by one.

[0039] This area uses high-efficiency ultraviolet light sources, such as LED ultraviolet lamps or pulsed ultraviolet lamps, which emit high-intensity ultraviolet light that can quickly and effectively penetrate the surface of the articles 5 to destroy the latent microbial DNA or RNA, thereby achieving the purpose of sterilization and disinfection. Due to the continuous movement of the conveyor belt, the articles 5 can enter the sterilization process without waiting for the previous batch to be completed, achieving a true "seamless connection" and greatly improving the processing efficiency.

[0040] It should be noted that in this specification, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.

[0041] Although the content of the present utility model has been introduced in detail through the above preferred embodiments, it should be recognized that the above description should not be construed as a limitation of the present utility model. After those skilled in the art have read the above content, various modifications and alternatives to the present utility model will be obvious. Therefore, the scope of protection of the present utility model should be defined by the appended claims.

Claims

1. An ultraviolet tunnel sterilizer, characterized in that, Comprising: A conveyor, on which there are successively arranged a feeding area, a sterilization area and a discharging area from one side to the other side; A housing that covers the sterilization area, and an electric feeding door and an electric discharging door are respectively arranged on both sides of the housing; An ultraviolet sterilization component connected to the housing for sterilizing the articles conveyed by the conveyor to the sterilization area; A purging component connected to the conveyor and located in the feeding area for purging the articles located in the feeding area.

2. The ultraviolet tunnel sterilizer according to claim 1, wherein The ultraviolet sterilization component comprises: A first bracket connected to the inner wall of the housing and located at the bottom of the conveyor; A plurality of first ultraviolet lamps arranged on the first bracket; A second bracket connected to the inner wall of the housing and located at the top of the conveyor; A plurality of second ultraviolet lamps arranged on the second bracket.

3. The ultraviolet tunnel sterilizer according to claim 2, wherein, It further comprises: a plurality of first inspection doors arranged on the housing and corresponding one by one to the positions of the plurality of first ultraviolet lamps.

4. The ultraviolet tunnel sterilizer according to claim 2, wherein It further comprises: a plurality of second inspection doors arranged at the bottom of the housing and corresponding one by one to the positions of the plurality of second ultraviolet lamps.

5. The ultraviolet tunnel sterilizer according to claim 1, wherein The purging component comprises: a plurality of purgers arranged around the feeding area for purging the dust on the surface of the articles.

6. The ultraviolet tunnel sterilizer according to claim 5, wherein, The purging component further comprises: an adsorption channel connected to the bottom of the conveyor and located in the feeding area for adsorbing the dust purged by the plurality of purgers.

7. The ultraviolet tunnel sterilizer according to claim 6, wherein The adsorption channel comprises: a conical adsorption section and an arc-shaped adsorption section. The conical adsorption section is connected to the bottom of the conveyor, and the top of the arc-shaped adsorption section is connected to the bottom of the conical adsorption section.

8. The ultraviolet tunnel sterilizer according to claim 1, wherein It further comprises: two sensors respectively located at the electric feeding door and the electric discharging door.