Pre-dedusting mechanism of sludge drying equipment

By designing a pre-dust removal mechanism for strike components and dust reduction components, the problem of easy blockage and dust flying in the sludge drying equipment is solved, and the filter is easily cleaned and replaced, ensuring the equipment environment and personnel health.

CN223112640UActive Publication Date: 2025-07-18CHENHENG (SHANGHAI) ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422365359.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-18
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

In the pre-dust removal mechanism of existing sludge drying equipment, the bag dust removal filter is replaced at a high frequency and the dust removal filter is easily blocked. When cleaning up dust, the dust is easily entered into the working environment of the equipment, affecting the health of staff and the equipment environment.

Method used

A pre-dust removal mechanism including a strike assembly and a dust reduction assembly is designed. By tapping the filter to remove blockage, the water droplet volume is controlled using a water storage tank and elastic insert to prevent dust from flying, and the filter is conveniently replaced by a disassembly mechanism.

Benefits of technology

It effectively avoids filter clogging, prevents dust from contaminating the equipment environment, protects staff's health, and simplifies the replacement and cleaning process of filters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge drying pre-dedusting, and discloses a pre-dedusting mechanism of sludge drying equipment, which comprises a dedusting box body, an air inlet pipe is arranged on the left side of the dedusting box body, an air outlet pipe is arranged at the top of the dedusting box body, and a box door is arranged on the right side of the dedusting box body. Supporting rollers are arranged on the inner side of the bottom of the dust removal box body, a cleaning mechanism is arranged in the dust removal box body, a dismounting mechanism is arranged in the dust removal box body, the cleaning mechanism comprises a knocking assembly and a dust falling assembly, and the dust falling assembly is arranged on the right side of the knocking assembly. The elastic inserting blocks are inserted into the water dripping holes, so that the water dripping amount is controlled, excessive water dripping into the collecting box is prevented, sludge is prevented, dust in the collecting box is prevented from flying everywhere, dust is prevented from being mixed into the equipment working environment, the health of workers is guaranteed, and it is also guaranteed that the environment of the equipment working area is not polluted.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge drying pre-dust removal, in particular to a pre-dust removal mechanism of a sludge drying device. Background Technique

[0002] Sludge drying, also known as sludge dewatering, refers to the process of removing most of the water content from sludge through percolation or evaporation. For the method of drying sludge by heating and evaporation, dust will be generated during the drying process. In order to prevent the tail gas generated during the heating and evaporation of sludge drying from condensing and mixing with dust to form sludge, it is necessary to pre-dust the tail gas generated during the heating and evaporation of sludge drying.

[0003] Most of the pre-dust removal mechanisms of sludge drying devices use bag dust removal filters. Since a large amount of dust is generated during the sludge drying process, the replacement frequency of the filter bags in the bag dust removal filter is relatively high, which brings certain inconvenience to users. In order to avoid frequent replacement of filter bags, some pre-dust removal mechanisms use dust removal filter meshes for filtering and dust removal. However, the dust removal filter meshes are easily blocked, and the filtered dust is not easy to clean. During the process of cleaning the dust, when the dust enters the inside of the collection box and the collection box is pulled out, the dust inside the collection box is easily mixed into the equipment working environment, which will cause certain harm to the respiratory system of the staff and seriously affect the environment of the equipment working area. Therefore, it is necessary to improve a pre-dust removal mechanism of a sludge drying device to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a pre-dust removal mechanism of a sludge drying device to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A pre-dust removal mechanism of a sludge drying device, including a dust removal box body, an air inlet pipe is arranged on the left side of the dust removal box body, an air outlet pipe is arranged on the top of the dust removal box body, a box door is arranged on the right side of the dust removal box body, support rollers are arranged on the inner side of the bottom of the dust removal box body, a cleaning mechanism is arranged inside the dust removal box body, and a disassembly mechanism is arranged inside the dust removal box body;

[0006] The cleaning mechanism includes a knocking component and a dust reduction component, and the dust reduction component is arranged on the right side of the knocking component.

[0007] Preferably, the knocking component includes a motor which is fixedly installed on the front of the dust removal box body. A cam is fixedly installed at the output end of the motor. A first synchronous pulley is fixedly installed on the back of the cam. A synchronous belt is installed on the outside of the first synchronous pulley in a transmission manner. A second synchronous pulley is installed at one end of the synchronous belt away from the first synchronous pulley in a transmission manner. A first spring is fixedly installed on the inner side of the top of the dust removal box body. An installation frame is fixedly installed at one end of the first spring away from the dust removal box body. A filter screen is arranged inside the installation frame to knock off the dust at the bottom of the filter screen, avoid blockage and facilitate use.

[0008] Preferably, there are two groups of cams which are symmetrically distributed along the center line on the front of the dust removal box body. The other cam is fixedly installed on the front of the second synchronous pulley. The installation frame is slidably installed inside the dust removal box body and is arranged at the bottom of the air outlet pipe to facilitate knocking on the filter screen.

[0009] Preferably, the dust settling component includes a water storage tank which is fixedly installed on the right side of the dust removal box body. A water inlet pipe is fixedly installed on the front of the water storage tank. A lifting plate is slidably installed inside the water storage tank. An elastic insertion block is fixedly installed at the bottom of the lifting plate. A second spring is fixedly installed at the bottom of the lifting plate. A push rod is fixedly installed at the bottom of the lifting plate. A collection box is slidably installed on the inner side of the bottom of the dust removal box body. A fixed rod is fixedly installed at the top of the collection box to prevent dust from mixing into the equipment working environment, which not only ensures the health of the staff but also ensures that the environment of the equipment working area is not polluted.

[0010] Preferably, a water dripping hole is opened at the bottom of the water storage tank, and the elastic insertion block is arranged inside the water dripping hole. A through hole is opened at the corresponding position of the water storage tank and the push rod, and the push rod passes through the through hole and is arranged at the bottom of the water storage tank to control the amount of dripping water and prevent too much water from dripping into the collection box and generating sludge.

[0011] Preferably, the disassembly mechanism includes a third spring which is fixedly installed inside the installation frame. A sliding block is fixedly installed at one end of the third spring away from the installation frame. An arc-shaped insertion block is fixedly installed at one end of the sliding block away from the third spring. A dialing block is fixedly installed at the top of the sliding block to replace or further clean the filter screen and facilitate the effective progress of subsequent filtering operations.

[0012] Preferably, the sliding block is slidably installed inside the installation frame. A slot is opened at the corresponding position of the filter screen and the arc-shaped insertion block, and the arc-shaped insertion block is inserted into the slot to facilitate taking out the filter screen.

[0013] Compared with the prior art, the present invention provides a pre-dust removal mechanism for a sludge drying device, which has the following beneficial effects:

[0014] 1. The pre-dust removal mechanism of the sludge drying equipment, through the cleaning mechanism set up, can knock off the dust at the bottom of the filter screen when the mounting frame is knocked during use to avoid blockage, so that the elastic plug can be inserted into the drip hole to control the amount of dripping water, prevent too much water from dripping into the collection box to produce silt, prevent the dust inside the collection box from flying around, and prevent dust from mixing into the working environment of the equipment, which not only ensures the health of the staff, but also ensures that the environment of the equipment working area is not polluted.

[0015] 2. The pre-dust removal mechanism of the sludge drying equipment is equipped with a disassembly mechanism. During use, the arc-shaped plug block can be disengaged from the plug-in position of the slot of the filter screen by pushing the push block outward, and then the filter screen can be taken out and replaced or further cleaned, so as to facilitate the effective implementation of subsequent filtering operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the striking component of the utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the dust suppression component of the utility model;

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the disassembly mechanism of the utility model.

[0021] In the figure: 1. Dust removal box body; 2. Cleaning mechanism; 21. Knocking assembly; 211. Motor; 212. Cam; 213. Synchronous wheel one; 214. Synchronous belt; 215. Synchronous wheel two; 216. Spring one; 217. Mounting frame; 218. Filter; 22. Dust reduction assembly; 221. Water storage tank; 222. Water inlet pipe; 223. Lifting plate; 224. Elastic plug; 225. Spring two; 226. Push rod; 227. Collection box; 228. Fixed rod; 3. Disassembly mechanism; 31. Spring three; 32. Sliding block; 33. Arc plug; 34. Dial block; 4. Inlet pipe; 5. Exit pipe; 6. Box door; 7. Support roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Embodiment 1:

[0025] See also Figures 1-3 The utility model provides a technical solution: a pre-dust removal mechanism of a sludge drying device, comprising a dust removal box body 1, an air inlet pipe 4 is arranged on the left side of the dust removal box body 1, an air outlet pipe 5 is arranged on the top of the dust removal box body 1, a box door 6 is arranged on the right side of the dust removal box body 1, a supporting roller 7 is arranged on the inner side of the bottom of the dust removal box body 1, a cleaning mechanism 2 is arranged inside the dust removal box body 1, and a disassembly mechanism 3 is arranged inside the dust removal box body 1;

[0026] The cleaning mechanism 2 includes a knocking component 21 and a dust reduction component 22 , and the dust reduction component 22 is arranged on the right side of the knocking component 21 .

[0027] Furthermore, the knocking component 21 includes a motor 211, which is fixedly installed on the front side of the dust removal box body 1, a cam 212 is fixedly installed on the output end of the motor 211, a synchronous wheel 213 is fixedly installed on the back of the cam 212, a synchronous belt 214 is installed on the outer side of the synchronous wheel 213, and a synchronous wheel 215 is installed on the end of the synchronous belt 214 away from the synchronous wheel 213, a spring 216 is fixedly installed on the inner side of the top of the dust removal box body 1, and a mounting frame 217 is fixedly installed on the end of the spring 216 away from the dust removal box body 1, and a filter screen 218 is arranged on the inner side of the mounting frame 217 to knock off the dust at the bottom of the filter screen 218 to avoid blockage and facilitate use.

[0028] Further, two sets of cams 212 are provided and symmetrically distributed about the center line of the front surface of the dust removal box body 1. Another cam 212 is fixedly installed on the front surface of the second synchronous pulley 215. The mounting frame 217 is slidably installed inside the dust removal box body 1. The mounting frame 217 is arranged at the bottom of the air outlet pipe 5, facilitating the knocking of the filter net 218.

[0029] Further, the dust reduction assembly 22 includes a water storage tank 221. The water storage tank 221 is fixedly installed on the right side of the dust removal box body 1. A water inlet pipe 222 is fixedly installed on the front surface of the water storage tank 221. A lifting plate 223 is slidably installed inside the water storage tank 221. An elastic insertion block 224 is fixedly installed at the bottom of the lifting plate 223. A second spring 225 is fixedly installed at the bottom of the lifting plate 223. A push rod 226 is fixedly installed at the bottom of the lifting plate 223. A collection box 227 is slidably installed on the inner side of the bottom of the dust removal box body 1. A fixing rod 228 is fixedly installed at the top of the collection box 227, preventing dust from mixing into the equipment working environment, not only ensuring the health of the staff, but also ensuring that the environment of the equipment working area is not polluted.

[0030] Further, a water dripping hole is formed at the bottom of the water storage tank 221, and the elastic insertion block 224 is arranged inside the water dripping hole. A through hole is formed at the corresponding position of the water storage tank 221 and the push rod 226, and the push rod 226 passes through the through hole and is arranged at the bottom of the water storage tank 221, controlling the amount of dripping water to prevent too much water from dripping into the collection box 227 and generating silt.

[0031] Embodiment 2:

[0032] Please refer to Figure 4 , and in combination with Embodiment 1, it is further obtained that the disassembly mechanism 3 includes a third spring 31. The third spring 31 is fixedly installed inside the mounting frame 217. One end of the third spring 31 away from the mounting frame 217 is fixedly installed with a sliding block 32. One end of the sliding block 32 away from the third spring 31 is fixedly installed with an arc-shaped insertion block 33. A dial block 34 is fixedly installed at the top of the sliding block 32, for replacing or further cleaning the filter net 218, facilitating the effective progress of subsequent filtering operations.

[0033] Further, the sliding block 32 is slidably installed inside the mounting frame 217. A slot is formed at the corresponding position of the filter net 218 and the arc-shaped insertion block 33, and the arc-shaped insertion block 33 is inserted into the slot, facilitating the removal of the filter net 218.

[0034] In actual operation, when this device is used, the tail gas mixed with dust generated by heating and evaporation in the sludge drying equipment is passed into the dust removal box body 1, and then filtered through the filter 218. The motor 211 is started, and the output end of the motor 211 drives the cam 212 to rotate. The rotation of the cam 212 drives another cam 212 to rotate through the synchronous wheel 1 213, the synchronous belt 214 and the synchronous wheel 215, and then the mounting frame 217 is knocked. Because the filter 218 and the mounting frame 217 are plug-in installed, the dust at the bottom of the filter 218 will also be knocked off during the knocking of the mounting frame 217, and the dust falls into the collection box 227. After the dust removal operation is completed, the collection box 227 is pulled out, and the collection box 227 is easy to be pulled out under the action of the support roller 7. During the pulling-out process, after the fixed rod 228 touches the top rod 226, the top rod 226 is lifted upward, and the top rod 226 lifts the lifting plate 223, thereby causing the elastic plug block 224 to detach from the drip hole, so that the water inside the water storage tank 221 drips into the collection box 227, and the dust inside the collection box 227 is reduced. After the top rod 226 moves to the area without the fixed rod 228, the lifting plate 223 moves downward under the action of the spring 225, thereby causing the elastic plug block 224 to be inserted into the drip hole, thereby controlling the amount of dripping water, preventing too much water from dripping into the collection box 227 and generating sludge. The box door 6 is opened, and the block 34 is pushed outward to cause the arc-shaped block 33 to detach from the plug-in position of the slot of the filter screen 218, and then the filter screen 218 is taken out and replaced or further cleaned.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A pre-dust removal mechanism for a sludge drying device, comprising a dust removal box body (1), characterized in that: An air inlet pipe (4) is arranged on the left side of the dust removal box body (1), an air outlet pipe (5) is arranged on the top of the dust removal box body (1), a box door (6) is arranged on the right side of the dust removal box body (1), a supporting roller (7) is arranged on the inner side of the bottom of the dust removal box body (1), a cleaning mechanism (2) is arranged inside the dust removal box body (1), and a disassembly mechanism (3) is arranged inside the dust removal box body (1); The cleaning mechanism (2) comprises a knocking component (21) and a dust reduction component (22), wherein the dust reduction component (22) is arranged on the right side of the knocking component (21).

2. The pre-dust removal mechanism of a sludge drying device according to claim 1, characterized in that: The knocking assembly (21) comprises a motor (211), the motor (211) being fixedly mounted on the front side of the dust removal box body (1), a cam (212) being fixedly mounted on the output end of the motor (211), a synchronous wheel (213) being fixedly mounted on the back of the cam (212), a synchronous belt (214) being driven and mounted on the outer side of the synchronous wheel (213), a synchronous wheel (215) being driven and mounted on the end of the synchronous belt (214) away from the synchronous wheel (213), a spring (216) being fixedly mounted on the inner side of the top of the dust removal box body (1), a mounting frame (217) being fixedly mounted on the end of the spring (216) away from the dust removal box body (1), and a filter screen (218) being arranged on the inner side of the mounting frame (217).

3. The pre-dust removal mechanism of a sludge drying device according to claim 2, characterized in that: The cams (212) are provided in two groups and are symmetrically distributed at the center line of the front of the dust removal box body (1), and the other cam (212) is fixedly mounted on the front of the second synchronous wheel (215), and the mounting frame (217) is slidably mounted inside the dust removal box body (1), and the mounting frame (217) is arranged at the bottom of the air outlet pipe (5).

4. The pre-dust removal mechanism of a sludge drying device according to claim 1, characterized in that: The dust reduction assembly (22) comprises a water tank (221), the water tank (221) being fixedly mounted on the right side of the dust removal box body (1), a water inlet pipe (222) being fixedly mounted on the front of the water tank (221), a lifting plate (223) being slidably mounted inside the water tank (221), an elastic plug (224) being fixedly mounted on the bottom of the lifting plate (223), a spring 2 (225) being fixedly mounted on the bottom of the lifting plate (223), a top rod (226) being fixedly mounted on the bottom of the lifting plate (223), a collecting box (227) being slidably mounted on the inner side of the bottom of the dust removal box body (1), and a fixing rod (228) being fixedly mounted on the top of the collecting box (227).

5. The pre-dust removal mechanism of a sludge drying device according to claim 4, characterized in that: A drip hole is provided at the bottom of the water storage tank (221), and the elastic plug block (224) is arranged inside the drip hole. A through hole is provided at a position corresponding to the water storage tank (221) and the top rod (226), and the top rod (226) passes through the through hole and is arranged at the bottom of the water storage tank (221).

6. The pre-dust removal mechanism of a sludge drying device according to claim 2, characterized in that: The disassembly mechanism (3) includes a third spring (31), the third spring (31) is fixedly installed inside the mounting frame (217), one end of the third spring (31) away from the mounting frame (217) is fixedly installed with a sliding block (32), one end of the sliding block (32) away from the third spring (31) is fixedly installed with an arc-shaped insertion block (33), and a dial block (34) is fixedly installed on the top of the sliding block (32).

7. The pre-dust removal mechanism of a sludge drying device according to claim 6, characterized in that: The sliding block (32) is slidably installed inside the mounting frame (217), a slot is provided at a position corresponding to the arc-shaped insertion block (33) on the filter screen (218), and the arc-shaped insertion block (33) is inserted into the slot.