Reaction kettle with automatic layering function for producing cross-linking agent

By designing a reactor with automatic layering function, using a double-layer structure and high-pressure nozzle assisted feeding, combined with multi-layer mixing fan blades, the problem of uneven mixing of multi-layer raw materials is solved, achieving uniform mixing of raw materials and improving product quality.

CN223113065UActive Publication Date: 2025-07-18SUQIAN WANHETAI CHEM IND CO LTD
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Patent Information

Application Number
CN202422368596.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-18
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

When existing devices deal with raw materials of multiple layers or different densities, insufficient stirring leads to uneven reactions, which easily leads to raw material stratification, affecting product quality.

Method used

A reactor with automatic layering function was designed, adopting a double-layer structure, the inner layer is corrosion-resistant material, the outer layer is insulation material, equipped with a height-adjustable feeding pipe and high-pressure nozzle, combined with multi-layer stirring fan blades and jet booster pumps, achieving multi-angle and multi-layer stirring effect.

Benefits of technology

The uniform mixing of raw materials is achieved, agglomeration and agglomeration are reduced, and product quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cross-linking agent production, in particular to a cross-linking agent production reaction kettle with an automatic layering function, which comprises a reaction kettle main body, a jet-propelled booster pump and a feed pipe, a reaction chamber is arranged in the reaction kettle main body, the feed pipe is sleeved on one side of the top of the reaction chamber, and the jet-propelled booster pump is arranged in the reaction kettle main body. A feeding slope is communicated to one end outside the feeding pipe, height adjusting rods are connected to the outer side of the feeding pipe and the top wall of the reaction kettle main body, a transmission rod is arranged at the middle end in the reaction chamber, and a speed reducer and a transmission motor are arranged at the middle end of the top of the reaction kettle main body; the speed reducer and the transmission motor are in transmission connection with the transmission rod; a first stirring fan blade is arranged at the upper part of the outer wall of the transmission rod; the utility model solves the problems in the prior art that when an existing device is used for treating multi-layer raw materials or raw materials with different densities, the reaction is not uniform due to insufficient stirring, the raw materials are easy to layer, and the product quality is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of crosslinking agent production, in particular to a reaction kettle for crosslinking agent production with an automatic stratification function. Background Technique

[0002] The crosslinking agent, also known as a bridging agent, curing agent, hardening agent or curing agent, is an important component of polyhydrocarbon photoresists and an important chemical substance in the field of polymer materials. The crosslinking agent is widely used in multiple industries, including rubber, plastics, coatings, adhesives, and the medical aesthetics industry, etc. In the rubber industry, the crosslinking agent (commonly called vulcanizing agent) is one of the key raw materials for preparing rubber products; in the plastics industry, the crosslinking agent is used to improve the strength, heat resistance, wear resistance and other properties of plastics. During production, as a common reaction device, the reaction kettle realizes the functions of heating, evaporation, cooling and mixing at low and high speeds required by the process through the structural design and parameter configuration of the container.

[0003] When the existing device processes multi-layer or raw materials with different densities, the reaction is often uneven due to insufficient stirring, and the situation of raw material stratification is likely to occur, thereby affecting the product quality.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a reaction kettle for crosslinking agent production with an automatic stratification function is proposed, in order to achieve a more practical and valuable purpose. Content of the Utility Model

[0005] The purpose of the utility model is to provide a reaction kettle for crosslinking agent production with an automatic stratification function, so as to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A reaction kettle for crosslinking agent production with an automatic stratification function, including a reaction kettle main body, a jet pressurizing pump and a feeding pipe. A reaction chamber is arranged inside the reaction kettle main body. One side of the top of the reaction chamber is sleeved with a feeding pipe, and the outer end of the feeding pipe communicates with a feeding ramp. A height adjusting rod is connected between the outer side of the feeding pipe and the top wall of the reaction kettle main body. A transmission rod is arranged in the middle of the reaction chamber. A speed reducer and a transmission motor are arranged in the middle of the top of the reaction kettle main body, and are in transmission connection between the speed reducer and the transmission motor and the transmission rod. The upper part of the outer wall of the transmission rod is provided with a first stirring fan blade, and the lower part of the outer wall of the transmission rod is provided with a second stirring fan blade. A jet pressurizing pump is arranged on the top of the speed reducer and the transmission motor. The top wall of the straight pipe end of the feeding pipe is provided with a high-pressure nozzle, and an air injection pipe is arranged at the connection end between the high-pressure nozzle and the feeding pipe.

[0007] Furthermore, a discharge rotating plate is provided on the bottom wall of the reactor main body, a counterweight is provided at the bottom of the reactor main body, and a feeding conveyor belt is provided at the horizontally extending end of the counterweight.

[0008] Furthermore, the feeding conveyor belt and the discharge rotating plate are in a vertically matching position.

[0009] Furthermore, the feeding pipe and the feeding ramp are interconnected, and a lifting structure is formed between the feeding pipe and the height adjusting rod.

[0010] Furthermore, a wrapped connection is formed between the feeding pipe and the high-pressure nozzle, and the high-pressure nozzle faces the feeding channel of the feeding pipe.

[0011] Furthermore, two groups of the first stirring fan blades are arranged along the central axis of the transmission rod, three groups of the second stirring fan blades are arranged along the central axis of the transmission rod, and the first stirring fan blades and the second stirring fan blades are different in size.

[0012] The utility model provides a reactor for crosslinking agent production with an automatic stratification function, and has the following beneficial effects:

[0013] 1. In the utility model, the reactor main body adopts a double-layer design. The inner reaction chamber is made of corrosion-resistant material, and the outer layer is a heat-insulating material to reduce heat dissipation. A feeding pipe with adjustable height is provided at the top of the reactor main body, and the discharge port of the feeding pipe can be extended into different height positions inside the reaction chamber for the feeding of raw materials with different densities, so that the raw materials are put in layers during mixing.

[0014] A high-pressure nozzle is provided at the inner top of the feeding pipe, and the high-pressure nozzle faces the feeding channel of the feeding pipe. During feeding, the raw materials can be assisted in feeding by means of air spraying. On the one hand, blockage during feeding can be avoided, and on the other hand, the raw materials can be instantaneously dispersed by the spraying force of the air spraying, so that they can quickly diffuse, making the stirring more uniform and reducing the agglomeration and caking of the raw materials.

[0015] 2. In the utility model, the stirring system includes a motor, a reducer and multiple layers of stirring paddles. The stirring paddles are composed of the first stirring fan blades and the second stirring fan blades. The stirring paddles are designed with a size diameter to meet the stirring requirements of raw materials at different levels, and are provided with different numbers of fan blades. The stirring frequency is controlled by increasing or decreasing the number of fan blades. The motor drives the stirring paddles to rotate through the reducer, achieving a stirring effect at multiple angles and multiple levels. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Referring to the accompanying drawings, the disclosure of the utility model will become more understandable. It is easy for those skilled in the art to understand that these drawings are only used to illustrate the technical solutions of the utility model and are not intended to limit the protection scope of the utility model. In the figures:

[0017] Figure 1 Schematic diagram of the internal structure of a reactor for crosslinking agent production with an automatic stratification function according to the present utility model;

[0018] Figure 2 Of a reactor for crosslinking agent production with an automatic stratification function according to the present utility model Figure 1 Partial enlarged structure schematic diagram at position A therein;

[0019] Figure 3 Top view structure schematic diagram of the first stirring fan blade of a reactor for crosslinking agent production with an automatic stratification function according to the present utility model.

[0020] In the figure: 1, reactor main body; 101, reaction chamber; 2, reducer and drive motor; 3, drive rod; 4, first stirring fan blade; 5, second stirring fan blade; 6, jet type booster pump; 601, high pressure nozzle; 602, air supply pipe; 7, feed pipe; 701, feed ramp; 8, counterweight; 9, feed conveyor belt; 10, discharge rotating plate; 11, height adjusting rod. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-3, the utility model provides a technical solution: a reactor for cross-linking agent production with an automatic stratification function, including a reactor main body 1, a jet booster pump 6 and a feed pipe 7. A reaction chamber 101 is arranged inside the reactor main body 1. One side of the top of the reaction chamber 101 is sleeved with a feed pipe 7, and one end of the outer part of the feed pipe 7 is communicated with a feed ramp 701. A height adjustment rod 11 is connected between the outer side of the feed pipe 7 and the top wall of the reactor main body 1. A transmission rod 3 is arranged in the middle of the reaction chamber 101. A speed reducer and a transmission motor 2 are arranged in the middle of the top of the reactor main body 1, and are in transmission connection between the speed reducer and the transmission motor 2 and the transmission rod 3. The upper part of the outer wall of the transmission rod 3 is provided with a first stirring fan blade 4, and the lower part of the outer wall of the transmission rod 3 is provided with a second stirring fan blade 5. A jet booster pump 6 is arranged on the top of the speed reducer and the transmission motor 2. The top wall of the straight pipe end of the feed pipe 7 is provided with a high-pressure nozzle 601, and an air supply pipe 602 is arranged at the connection end of the high-pressure nozzle 601 and the feed pipe 7; a discharge rotating plate 10 is arranged on the bottom wall of the reactor main body 1, a counterweight block 8 is arranged at the bottom of the reactor main body 1, and a feed conveyor belt 9 is arranged at the horizontal extension end of the counterweight block 8; the feed conveyor belt 9 and the discharge rotating plate 10 are in an up-and-down position matching relationship; the feed pipe 7 and the feed ramp 701 are communicated with each other, and a lifting structure is formed between the feed pipe 7 and the height adjustment rod 11; a wrapped connection is formed between the feed pipe 7 and the high-pressure nozzle 601, and the high-pressure nozzle 601 faces the feed channel of the feed pipe 7; there are two groups of the first stirring fan blades 4 arranged along the central axis of the transmission rod 3, and three groups of the second stirring fan blades 5 arranged along the central axis of the transmission rod 3, and the first stirring fan blades 4 and the second stirring fan blades 5 are of different sizes;

[0023] The reactor main body 1 adopts a double-layer design. The inner reaction chamber 101 is made of corrosion-resistant material, and the outer layer is a heat-insulating material to reduce heat dissipation. A feed pipe 7 with adjustable height is arranged at the top of the reactor main body 1, and the discharge port of the feed pipe 7 can be extended into different height positions inside the reaction chamber 101 for the feeding of raw materials with different densities, so that the raw materials are stratified and fed during mixing;

[0024] A high-pressure nozzle 601 is arranged at the inner top of the feed pipe 7, and the high-pressure nozzle 601 faces the feed channel of the feed pipe 7. During feeding, the raw materials can be assisted in feeding by means of air spraying. On the one hand, blockage during feeding can be avoided, and on the other hand, the raw materials can be instantaneously dispersed by the jet force of the air spraying, so that they can quickly diffuse, making the stirring more uniform and reducing the agglomeration and caking phenomena of the raw materials;

[0025] The stirring system includes a motor, a speed reducer and multiple layers of stirring paddles. The stirring paddles are composed of a first stirring fan blade 4 and a second stirring fan blade 5. The stirring paddles are designed with a diameter size to meet the stirring requirements of raw materials at different levels, and are provided with different numbers of fan blades. The stirring frequency is controlled by increasing or decreasing the number of fan blades. The motor drives the stirring paddles to rotate through the speed reducer to achieve a multi-angle and multi-layer stirring effect.

[0026] Working principle: For a reactor for crosslinking agent production with an automatic stratification function of this type, raw materials are first transported through the feed pipe 7 inserted on the outside of the reactor main body 1 into the feed ramp 701 at the extended end of the feed pipe 7. At the same time, the speed reducer, drive motor 2, and jet booster pump 6 are started. The motor in the speed reducer and drive motor 2 drives the first stirring fan blade 4 and the second stirring fan blade 5 on the outer wall of the drive rod 3 to rotate, stirring and dispersing the transported raw materials. When the raw materials are transported into the reaction chamber 101, the jet force generated by the jet booster pump 6 is used to transport and instantly disperse the raw materials. Then, according to the mixing requirements of the raw materials, the height adjustment rod 11 is controlled to drive the feed pipe 7 to rise and fall, continuously adjusting the feeding position, so that raw materials with different densities enter different horizontal positions in the reaction chamber 101, achieving a stirring effect at multiple angles and multiple levels. When the mixing is completed, the mixed material can be discharged through the discharge rotating plate 10 at the bottom position, and the mixed material then falls onto the feed conveyor belt 9 for transportation.

[0027] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be thought of by those skilled in the art within the technical scope disclosed by the present utility model without creative labor should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope defined by the claims.

Claims

1. A reactor for the production of crosslinking agent with an automatic layering function, comprising a reactor main body (1), a jet booster pump (6) and a feed pipe (7), characterized in that: Inside the reactor main body (1), a reaction chamber (101) is provided. On one side of the top of the reaction chamber (101), a feeding pipe (7) is sleeved, and an inlet slope (701) is connected to the outer end of the feeding pipe (7). A height adjusting rod (11) is connected between the outer side of the feeding pipe (7) and the top wall of the reactor main body (1). In the middle of the interior of the reaction chamber (101), a driving rod (3) is provided. In the middle of the top of the reactor main body (1), a speed reducer and a driving motor (2) are provided, and they are drivingly connected to the driving rod (3). On the upper part of the outer wall of the driving rod (3), a first stirring fan blade (4) is provided, and on the lower part of the outer wall of the driving rod (3), a second stirring fan blade (5) is provided. On the top of the speed reducer and the driving motor (2), a jet type booster pump (6) is provided. On the top wall of the straight pipe end of the feeding pipe (7), a high-pressure nozzle (601) is provided, and an air injection pipe (602) is provided at the connection end of the high-pressure nozzle (601) and the feeding pipe (7).

2. The reactor for producing crosslinking agent with an automatic layering function according to claim 1, wherein, On the bottom wall of the reactor main body (1), a discharge rotating plate (10) is provided. At the bottom of the reactor main body (1), a counterweight block (8) is provided, and a feeding conveyor belt (9) is provided at the horizontally extending end of the counterweight block (8).

3. The reactor for producing crosslinking agent with an automatic layering function according to claim 2, characterized in that, The feeding conveyor belt (9) and the discharge rotating plate (10) are cooperatively arranged in the up-and-down position.

4. A reactor for the production of crosslinking agents with an automatic layering function according to claim 1, characterized in that, The feeding pipe (7) and the inlet slope (701) are interconnected, and a lifting structure is formed between the feeding pipe (7) and the height adjusting rod (11).

5. The reactor for crosslinking agent production with an automatic layering function according to claim 1, characterized in that, A wrapped connection is formed between the feeding pipe (7) and the high-pressure nozzle (601), and the high-pressure nozzle (601) faces the feeding channel of the feeding pipe (7).

6. The reactor for crosslinking agent production with an automatic layering function according to claim 1, wherein, There are two groups of the first stirring fan blades (4) arranged along the central axis of the driving rod (3), and three groups of the second stirring fan blades (5) arranged along the central axis of the driving rod (3). The first stirring fan blades (4) and the second stirring fan blades (5) have different sizes.