Idler wheel outer surface soaking equipment
By designing semi-automated roller soaking equipment, using lifting motors and multiple solution pools, the automatic soaking of rollers is achieved, which solves the problem of inefficiency of traditional equipment and improves work efficiency and adaptability.
Patent Information
- Application Number
- CN202420315748.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-02-21
AI Technical Summary
The traditional roller immersion equipment has a simple structure, requires a lot of manpower, is inefficient in work, and cannot achieve efficient roller immersion.
A semi-automated roller immersion device including a fixed base, a support frame and a lifting motor is designed. The lifting motor on the support frame moves the carrier to realize automatic immersion of the rollers, and is equipped with multiple solution tanks and water inlet and drainage systems to reduce manual operation.
It improves the automation of roller soaking, reduces the labor force of workers, improves work efficiency, adapts to the soaking needs of rollers of multiple diameters, and meets the soaking requirements of different rollers.
Smart Images
Figure CN223113403U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of immersion design of rollers, and particularly relates to an outer surface immersion device for rollers. Background Art
[0002] A roller is a tool widely used in our daily life and processing fields. Among them, rubber rollers are widely used. Rubber rollers are indispensable components in various machinery and equipment, and their main function is to drive or support machine components or products.
[0003] Due to long-term use and the influence of external factors, problems such as dirt, deterioration, and aging will occur to rubber rollers, resulting in a decline in the use effect. Therefore, it is very important to clean rubber rollers, and before cleaning, rubber rollers need to be soaked. Traditional roller soaking devices have simple structures, require a large amount of manpower, take a long time for one soaking, and have low work efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an outer surface immersion device for rollers to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] An outer surface immersion device for rollers includes a fixed base. The top of the fixed base is fixedly connected with a fixed block. A groove is opened at the top of the fixed block. A first solution pool and a second solution pool are opened at the center of the top of the fixed base. A chute is opened at the top of the fixed base. A support frame is slidably connected to the fixed base through the chute. Identical lifting motors are symmetrically and fixedly connected to the top edges of the support frame.
[0007] Preferably, a directional wheel is fixedly connected to the bottom end of the support frame. Handles are fixedly connected to both sides of the support frame. One end of the lifting motor is rotatably connected with a steel cable. One end of the steel cable is fixedly connected with a connecting block. A connecting frame is inserted into the steel cable through the connecting block. A second through hole is opened in the lower part of the connecting block. A movable block is inserted into the second through hole, and the movable block is located at the bottom end of the connecting frame. The steel cable, the connecting block, and the movable block form a connecting structure.
[0008] Preferably, a first through hole is opened at the center of the top of the connecting frame. A bearing frame is fixedly connected to the bottom end of the connecting frame. A plurality of threaded holes are opened at the top of the bearing frame. A fixing rod is threadedly connected to the threaded hole. A sealing gasket is sleeved between the threaded hole and the fixing rod. The connecting frame, the bearing frame, the fixing rod, and the sealing gasket together form a bearing mechanism, and multiple bearing mechanisms are provided.
[0009] Preferably, water inlets which are exactly the same are provided in the upper parts on both the left and right sides of the first solution tank, and water inlets which are exactly the same as those of the first solution tank are provided in the upper parts on both the left and right sides of the second solution tank. An inlet hose is inserted into each water inlet.
[0010] Preferably, drain pipes are inserted and connected to both sides of the bottom end of the first solution tank, and drain pipes which are exactly the same as those of the first solution tank are inserted and connected to both sides of the bottom end of the second solution tank. A valve is fixedly connected to the lower part of each drain pipe, and a drain hose is sleeved on the bottom end of each drain pipe. The drain pipes, valves and drain hoses form a drainage system.
[0011] The technical effects and advantages of the present utility model:
[0012] By using a carrier to fix the rollers to be immersed, the present utility model changes the immersion method of the rollers. At the same time, a lifting motor is used to move the carrier, which not only makes the immersion of the rollers more convenient, but also reduces the labor intensity of workers. The fixing rod can be disassembled and replaced with different sizes to adapt to the immersion of rollers with various calibers. The setting of multiple carrier mechanisms enables the immersion work of the rollers to be carried out continuously, ensuring the working efficiency. The two solution tanks can hold different solutions to meet the immersion requirements of different types of rollers. The setting of two water inlets and drain outlets can greatly reduce the water inlet and drainage time. Description of the Drawings
[0013] Figure 1 is a schematic structural diagram of the overall immersion device of the present utility model.
[0014] Figure 2 is a schematic structural diagram of the carrier structure of the present utility model.
[0015] Figure 3 is a bottom plan view of the first solution tank and the second solution tank of the present utility model.
[0016] Figure 4 is a plan schematic diagram of the connection structure and the drainage system of the present utility model.
[0017] In the figure: 1, fixed base; 2, fixed block; 3, groove; 4, directional wheel; 5, support frame; 6, handle; 7, lifting motor; 8, steel cable; 9, connection block; 10, first solution tank; 11, second solution tank; 12, water inlet; 13, inlet hose; 14, connection frame; 15, carrier; 16, threaded hole; 17, gasket; 18, fixing rod; 19, first through hole; 20, drain pipe; 21, valve; 22, drain hose; 23, second through hole; 24, movable block; 25, chute. Detailed Embodiments
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0019] The present utility model provides an immersion device for the outer surface of a roller as shown in Figures 1-4 Figure 5, which includes a fixed base 1. A fixed block 2 is fixedly connected to the top end of the fixed base 1. A groove 3 is opened at the top end of the fixed block 2, which enables the directional wheel 4 therein to move along a specified track. A first solution pool 10 and a second solution pool 11 are opened at the central position of the top end of the fixed base 1. Different liquids required for immersion can be added to the first solution pool 10 and the second solution pool 11, and at the same time, it can ensure the continuous immersion of the roller, thus ensuring the working efficiency. A sliding groove 25 is opened at the top end of the fixed base 1. A support frame 5 is slidably connected to the fixed base 1 through the sliding groove 25. The opening of the sliding groove 5 enables the movement of the support frame 5 to be more convenient. Symmetrically identical lifting motors 7 are fixedly connected to the top edge of the support frame 5. The lifting machine 7 makes the immersion of the roller tend to be automated, saving manpower and material resources.
[0020] A directional wheel 4 is fixedly connected to the bottom end of the support frame 5. Handles 6 are fixedly connected to both sides of the support frame 5. The setting of the handles 6 enables the operator to more conveniently push the support frame 5 to move. One end of the lifting motor 7 is rotatably connected to a steel cable 8. One end of the steel cable 8 is fixedly connected to a connecting block 9. A connecting frame 14 is inserted into the steel cable 8 through the connecting block 9. A second through hole 23 is opened in the lower part of the connecting block 9. A movable block 24 is inserted into the second through hole 23, and the movable block 24 is located at the bottom end of the connecting frame 14. The steel cable 8, the connecting block 9, and the movable block 24 form a connecting structure.
[0021] A first through hole 19 is opened at the central position of the top end of the connecting frame 14. A bearing frame 15 is fixedly connected to the bottom end of the connecting frame 14. A plurality of threaded holes 16 are opened at the top end of the bearing frame 15. A fixing rod 18 is threadedly connected to the threaded holes 16. A sealing gasket 17 is sleeved between the threaded holes 16 and the fixing rod 18. The connecting frame 14, the bearing frame 15, the fixing rod 18, and the sealing gasket 17 together form a bearing mechanism, and there are multiple bearing mechanisms. The sealing gasket 17 can reduce the erosion of the interface between the threaded holes 16 and the fixing rod 18 by immersion. Multiple bearing mechanisms can ensure the continuous progress of the work and will not affect the working efficiency.
[0022] The first solution pool 10 is provided with identical water inlets 12 on the upper parts on both sides thereof, and the second solution pool 11 is provided with identical water inlets 12 on both sides thereof as the first solution pool 10 . A water inlet hose 13 is inserted and connected to the water inlet 12. The provision of the two water inlets 12 can greatly reduce the time required for adding water.
[0023] Drain pipes 20 are inserted and connected on both sides of the bottom end of the first solution tank 10, and drain pipes 20 identical to the first solution tank 10 are inserted and connected on both sides of the bottom end of the second solution tank 11. A valve 21 is fixedly connected to the lower part of the drain pipe 20, and a drain hose 22 is sleeved on the bottom end of the drain pipe 20. The drain pipe 20, the valve 21 and the drain hose 22 constitute a drainage system. The setting of the two drain pipes 20 can greatly reduce the time required for drainage.
[0024] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the outer surface immersion equipment of the roller of the utility model is specifically a new type of semi-automatic roller immersion equipment, which saves the step of workers picking up the roller in the first solution pool 10 and the second solution pool 11, and avoids the harm of the solutions in the first solution pool 10 and the second solution pool 11 to the human body as much as possible, and reduces the labor of the workers through the lifting motor 7 on the support frame 5, thereby improving the work efficiency and working time of the workers.
[0025] Working principle of this utility model:
[0026] The roller to be soaked is connected to the fixed rod 18, and then the support frame 5 is moved to the appropriate position by the handle 6, the connecting block 9 at one end of the steel cable 8 is passed through the first through hole 19, and then the movable block 24 is connected to the second through hole 23, the lifting motor 7 is started to lift the bearing mechanism, and then the support frame 5 is moved above the first solution pool 10, and the lifting motor 7 is started to put the bearing mechanism into the first solution pool 10 until the roller is completely immersed. After soaking for a period of time, the bearing mechanism is lifted by the lifting motor 7, moved to the top of the second solution pool 11, and the bearing mechanism is placed in the second solution pool 11 for further soaking. When the soaking is completed, the bearing mechanism is moved to the open space on one side of the first solution pool 10 or the second solution pool 11 by the lifting motor 7, and then the support frame 5 continues to move another bearing mechanism for soaking. The soaked roller is removed by the worker, and a new roller to be soaked is inserted on the fixed rod 18.
[0027] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains may make various modifications or supplements to the described specific embodiments or use similar means for substitution, but they will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.
Claims
1. Immersion equipment for the outer surface of a roller, comprising a fixed base (1), a support frame (5) and a connecting frame (14), characterized in that, The top end of the fixed base (1) is fixedly connected with a fixed block (2). A groove (3) is formed at the top end of the fixed block (2). A first solution pool (10) and a second solution pool (11) are formed at the center position of the top end of the fixed base (1). A sliding groove (25) is formed at the top end of the fixed base (1). The support frame (5) is slidably connected to the fixed base (1) through the sliding groove (25). At the edge of the top end of the support frame (5), identical lifting motors (7) are symmetrically and fixedly connected.
2. The outer surface soaking device for a roller according to claim 1, characterized in that, A directional wheel (4) is fixedly connected to the bottom end of the support frame (5). Handles (6) are fixedly connected to both sides of the support frame (5). A steel cable (8) is rotatably connected to one end of the lifting motor (7). One end of the steel cable (8) is fixedly connected with a connecting block (9). The connecting frame (14) is inserted and connected to the steel cable (8) through the connecting block (9). A second through hole (23) is formed in the lower part of the connecting block (9). A movable block (24) is inserted and connected in the second through hole (23), and the movable block (24) is located at the bottom end of the connecting frame (14). The steel cable (8), the connecting block (9) and the movable block (24) form a connecting structure.
3. The outer surface soaking device for the roller according to claim 2, characterized in that, A first through hole (19) is formed at the center position of the top end of the connecting frame (14). A bearing frame (15) is fixedly connected to the bottom end of the connecting frame (14). A plurality of threaded holes (16) are formed at the top end of the bearing frame (15). A fixing rod (18) is threadedly connected in the threaded hole (16). A sealing gasket (17) is sleeved between the threaded hole (16) and the fixing rod (18). The connecting frame (14), the bearing frame (15), the fixing rod (18) and the sealing gasket (17) together form a bearing mechanism, and a plurality of such bearing mechanisms are provided.
4. The outer surface immersion device of the roller according to claim 1, characterized in that, Identical water inlets (12) are formed in the upper parts on the left and right sides of the first solution pool (10). Identical water inlets (12) which are the same as those of the first solution pool (10) are formed in the upper parts on the left and right sides of the second solution pool (11). A water inlet hose (13) is inserted and connected in the water inlet (12).
5. The outer surface soaking device for a roller according to claim 1, characterized in that, Drain pipes (20) are inserted and connected to both sides of the bottom end of the first solution pool (10). Drain pipes (20) which are the same as those of the first solution pool (10) are inserted and connected to both sides of the bottom end of the second solution pool (11). A valve (21) is fixedly connected to the lower part of the drain pipe (20). A drain hose (22) is sleeved at the bottom end of the drain pipe (20). The drain pipe (20), the valve (21) and the drain hose (22) form a drainage system.