Machine tool part cleaning device
By designing the coordination of guide rods, ring frames, pallets, electric push rods and top plates, the problem of difficult to remove contaminants at contact points in ultrasonic cleaning machines is solved, and the thorough cleaning and efficiency improvement of machine tool parts is achieved.
Patent Information
- Application Number
- CN202422175657.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In ultrasonic cleaning machines, direct contact between the supporting parts and the surface of the parts makes it difficult to completely remove contaminants at the contact points, and manual assisted cleaning is required, increasing workload and time cost.
A machine tool component cleaning device is designed. By combining guide rods, annular frames, pallets, electric push rods and top plates, the machine tool components in the pallet are lifted to separate them from the pallet, and the contact surface is cleaned again, and contaminants are completely removed in combination with an ultrasonic cleaning machine.
Complete cleaning of machine tool parts is achieved, avoiding residual contaminants on the contact surface, simplifying the cleaning process, reducing manual intervention, and improving cleaning efficiency.
Smart Images
Figure CN223113706U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machine tools, in particular to a cleaning device for machine tool parts. Background Technique
[0002] In the modern machining industry, the cleaning of machine tool parts is an important step to ensure product accuracy and extend service life; cleaning can effectively remove pollutants on the surface of parts, such as casting sand, iron filings, rust, abrasives, oil stains, dust, etc. These pollutants will not only reduce the performance of parts, but also shorten their service life; and the surface of the parts after cleaning is cleaner, which helps to improve the lubrication effect, reduce wear, and thus ensure the stable operation of mechanical equipment.
[0003] At present, the technologies for cleaning machine tool parts mainly include manual cleaning, spray cleaning, immersion cleaning, and ultrasonic cleaning, etc.; among them, ultrasonic cleaning is widely used in the cleaning of precision parts due to its high efficiency and thoroughness; during the cleaning process, parts usually need to be placed in a cleaning device, and the direct contact between the parts supporting the parts (such as trays, hangers, etc.) and the surface of the parts will cause the pollutants at these contact points to be difficult to be completely removed. Even with strong cleaning agents or ultrasonic cleaning, these contact points often remain contaminated. To avoid incomplete cleaning of the contact points, sometimes manual assistance is required for cleaning, which increases the additional workload and time cost. Content of the Utility Model
[0004] In view of this, the utility model provides a cleaning device for machine tool parts, which can solve the problem that when ultrasonic cleaning is performed on machine tool parts at present, due to the direct contact between the parts supporting the parts (such as trays, hangers, etc.) in the ultrasonic cleaning machine and the surface of the parts, the pollutants at these contact points on the parts are difficult to be completely removed.
[0005] The technical implementation scheme of the utility model is: a cleaning device for machine tool parts, including an ultrasonic cleaning machine, the ultrasonic cleaning machine includes a machine case and a machine cover, the machine cover is rotatably installed on the machine case, and also includes a guide rod, an annular frame, a tray, an electric push rod I, a connecting frame and a top plate. Guide rods are symmetrically arranged in the machine case, the annular frame is slidably arranged between the guide rods, the tray is installed on the annular frame, electric push rods I are symmetrically installed on the annular frame, the connecting frame is connected between the telescopic rods of the electric push rods I, and top plates are arranged at intervals on the connecting frame, and the top plates are used to jack up the machine tool parts in the tray.
[0006] In a preferred embodiment of the utility model, it also includes a corrugated pipe, both ends of the corrugated pipe are respectively connected to the electric push rod I and the connecting frame, the telescopic rod of the electric push rod I is located inside the corrugated pipe, and the corrugated pipe is used to protect the telescopic rod of the electric push rod I.
[0007] In a preferred embodiment of the present utility model, it further includes a connecting rope. The two ends of the connecting rope are respectively connected to the annular frame and the machine cover, and the connecting rope is used to pull the annular frame to move when the machine cover is opened.
[0008] In a preferred embodiment of the present utility model, it further includes a limiting block. The limiting block is installed inside the chassis, and the connecting rope passes through the limiting block. The limiting block is used to protect the connecting rope.
[0009] In a preferred embodiment of the present utility model, it further includes a closing mechanism. The closing mechanism includes a rotating block I, an electric push rod II, and a rotating block II. The rotating block I is symmetrically and rotatably arranged on the chassis, the electric push rod II is installed on the rotating block I, the rotating block II is symmetrically and rotatably arranged on the machine cover, and the rotating block II is connected to the telescopic rod of the electric push rod II.
[0010] In a preferred embodiment of the present utility model, it further includes a fan. The fans are symmetrically installed on the chassis, and the fans are used to air-dry the machine tool parts.
[0011] Compared with the prior art, the present utility model has the following advantages: 1. Through the cooperation of the guide rod, the annular frame, the tray, the electric push rod I, the connecting frame, and the top plate, after the ultrasonic cleaning machine finishes cleaning the machine tool parts, the top plate can be used to jack up the machine tool parts in the tray, so that the machine tool parts are separated from the tray. In this way, the ultrasonic cleaning machine can be used again to clean the contact surface between the tray and the machine tool parts, thereby preventing dirt from remaining on the contact surface between the tray and the machine tool parts.
[0012] 2. By setting the connecting rope, when the machine cover rotates and opens, the annular frame can be pulled to rise. With the upward movement of the tray, it is not only convenient for workers to put the machine tool parts into the tray, but also convenient for workers to take the machine tool parts out of the tray. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0014] Figure 2 It is a three-dimensional structural schematic diagram of the guide rod, the connecting rope, and the limiting block of the present utility model.
[0015] Figure 3 It is a three-dimensional structural schematic diagram of the electric push rod I, the connecting frame, and the top plate of the present utility model.
[0016] Figure 4 It is a three-dimensional structural schematic diagram of the tray, the top plate, and the corrugated pipe of the present utility model.
[0017] Figure 5 It is a three-dimensional structural schematic diagram of the machine cover, the annular frame, and the connecting rope of the present utility model.
[0018] The markings of each component in the attached drawings are as follows: 101, the chassis; 102, the machine cover; 2, the guide rod; 3, the annular frame; 4, the tray; 5, the electric push rod I; 6, the connecting frame; 7, the top plate; 8, the bellows; 9, the connecting rope; 10, the limit block; 11, the rotating block I; 12, the electric push rod II; 13, the rotating block II; 14, the fan. Detailed implementation mode
[0019] First of all, it should be pointed out that in different described implementation modes, the same components are provided with the same reference numerals or the same component names. Among them, the disclosed content included in the entire specification can be meaningfully applied to the same components with the same reference numerals or the same component names. The position descriptions selected in the specification, such as up, down, lateral, etc., also refer to the directly described and shown drawings and are meaningfully applied to the new positions when the positions change.
[0020] Example: A cleaning device for machine tool parts, as shown in Figures 1 - 5 shown, includes an ultrasonic cleaning machine, and the ultrasonic cleaning machine includes a chassis 101 and a machine cover 102; the machine cover 102 is rotatably installed on the upper right side of the chassis 101; it also includes a guide rod 2, an annular frame 3, a tray 4, an electric push rod I 5, a connecting frame 6 and a top plate 7; two guide rods 2 are symmetrically arranged front and back inside the chassis 101; the annular frame 3 is slidably arranged between the two guide rods 2; the tray 4 is installed on the upper side of the annular frame 3; two electric push rods I 5 are symmetrically installed on the upper side of the annular frame 3 left and right; the connecting frame 6 is connected between the telescopic rods of the two electric push rods I 5, and the connecting frame 6 is located directly below the tray 4; the top plate 7 is arranged at intervals on the connecting frame 6, and the top plate 7 is used to lift the machine tool parts in the tray 4 to separate the machine tool parts from the tray 4. In this way, the contact surface between the tray 4 and the machine tool parts can be cleaned by using the ultrasonic cleaning machine.
[0021] As shown in Figure 4 shown, it also includes a bellows 8; the upper end of the bellows 8 is connected to the electric push rod I 5, the lower end of the bellows 8 is connected to the top of the connecting frame 6, and the telescopic rod of the electric push rod I 5 is located inside the bellows 8. The bellows 8 is used to protect the telescopic rod of the electric push rod I 5 to prevent the cleaning liquid in the chassis 101 from adhering to the telescopic rod of the moving push rod I 5.
[0022] As shown in Figure 2 and Figure 5 shown, it also includes a connecting rope 9; the upper end of the connecting rope 9 is connected to the machine cover 102, the lower end of the connecting rope 9 is connected to the top of the annular frame 3, and the connecting rope 9 is used to pull the annular frame 3 to rise when the machine cover 102 is rotated and opened.
[0023] As shown in Figure 2As shown, it further includes a limit block 10; the limit block 10 is installed inside the chassis 101, the connecting rope 9 passes through the limit block 10, and the limit block 10 is used to protect the connecting rope 9 to prevent the connecting rope 9 from contacting the inner edge corner of the chassis 101, thereby avoiding damage to the connecting rope 9 caused by the inner edge corner of the chassis 101.
[0024] See Figure 1 As shown, it further includes a closing mechanism, and the closing mechanism includes a rotating block Ⅰ 11, an electric push rod Ⅱ 12 and a rotating block Ⅱ 13; the two rotating blocks Ⅰ 11 are symmetrically and rotatably installed on the side wall of the chassis 101 front and back; the two electric push rods Ⅱ 12 are respectively installed on the two rotating blocks Ⅰ 11; the two rotating blocks Ⅱ 13 are symmetrically and rotatably installed on the side wall of the machine cover 102 front and back, and the two rotating blocks Ⅱ 13 are respectively connected to the telescopic rods of the two electric push rods Ⅱ 12.
[0025] See Figure 1 As shown, it further includes a fan 14; the two fans 14 are symmetrically installed on the side wall of the chassis 101 front and back, the fan 14 is located above the left of the rotating block Ⅰ 11, and the fan 14 is used to air-dry the machine tool parts.
[0026] When in use, extend the telescopic rod of the electric push rod II 12, so that the telescopic rod of the electric push rod II 12 drives the machine cover 102 to rotate and open through the rotating block II 13. And as the machine cover 102 rotates and opens, the machine cover 102 will pull the annular frame 3, the tray 4, the electric push rod I 5, the connecting frame 6 and the top plate 7 to move upward through the connecting rope 9. By moving the tray 4 upward, it is convenient for workers to put the machine tool parts into the tray 4;After the standby cover 102 is rotated and opened, the machine tool parts are placed into the tray 4, and cleaning liquid is added into the chassis 101. Then, the telescopic rod of the electric push rod II 12 is controlled to shorten, so that the telescopic rod of the electric push rod II 12 drives the cover 102 to reverse and close through the rotating block II 13. And as the cover 102 reverses and closes, the cover 102 will loosen the connecting rope 9. At this time, the annular frame 3, the tray 4, the electric push rod I 5, the connecting frame 6 and the top plate 7 will move downward and reset under the action of gravity until the machine tool parts in the tray 4 are submerged in the cleaning liquid. Then, the ultrasonic cleaner is used to clean the machine tool parts in the tray 4 (at this time, since there is a contact surface between the machine tool parts and the tray 4, the contact surface is not cleaned thoroughly). After the machine tool parts in the tray 4 are cleaned, the electric push rod I 5 is used to drive the connecting frame 6 and the top plate 7 to move upward, and the corrugated pipe 8 is compressed, so that the top plate 7 contacts the machine tool parts in the tray 4 and the top plate 7 jacks up the machine tool parts in the tray 4 to separate the machine tool parts from the tray 4. Then, the ultrasonic cleaner is used to clean the machine tool parts in the tray 4 again (this cleaning is mainly to clean the contact surface that existed during the previous cleaning), so as to clean the contact surface between the tray 4 and the machine tool parts. In this way, the machine tool parts can be completely cleaned. After the machine tool parts are completely cleaned, the electric push rod I 5 is used to drive the connecting frame 6, the top plate 7 and the machine tool parts to move downward and reset, and the corrugated pipe 8 extends, so that the machine tool parts contact the tray 4 again and the machine tool parts are separated from the top plate 7. Then, the telescopic rod of the electric push rod II 12 is controlled to extend again, so that the telescopic rod of the electric push rod II 12 drives the cover 102 to rotate and open through the rotating block II 13. And as the cover 102 rotates and opens, the cover 102 will pull the annular frame 3, the tray 4, the electric push rod I 5, the connecting frame 6 and the top plate 7 to move upward through the connecting rope 9. By moving the tray 4 upward, it is convenient for the worker to take out the machine tool parts from the tray 4. When the tray 4 moves upward to be flush with the fan 14, the fan 14 can be used to blow the cleaned machine tool parts in the tray 4, so as to air-dry the cleaned machine tool parts in the tray 4. After the cleaned machine tool parts are air-dried, the cleaned machine tool parts are taken out from the tray 4. Finally, the telescopic rod of the electric push rod II 12 is controlled to shorten again, so that the telescopic rod of the electric push rod II 12 drives the cover 102 to reverse and close through the rotating block II 13. And as the cover 102 reverses and closes, the cover 102 will loosen the connecting rope 9. At this time, the annular frame 3, the tray 4, the electric push rod I 5, the connecting frame 6 and the top plate 7 will move downward and reset under the action of gravity.;
[0027] The above are only specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model.
Claims
1. A cleaning device for machine tool parts, comprising an ultrasonic cleaning machine, the ultrasonic cleaning machine including a machine case (101) and a machine cover (102), the machine cover (102) being rotatably installed on the machine case (101), characterized in that, It further includes a guide rod (2), an annular frame (3), a tray (4), an electric push rod I (5), a connecting frame (6) and a top plate (7). Guide rods (2) are symmetrically arranged inside the chassis (101). The annular frame (3) is slidably arranged between the guide rods (2). The tray (4) is installed on the annular frame (3). Electric push rods I (5) are symmetrically installed on the annular frame (3). The connecting frame (6) is connected between the telescopic rods of the electric push rods I (5). The top plates (7) are spaced on the connecting frame (6). The top plates (7) are used to jack up the machine tool parts in the tray (4).
2. The cleaning device for machine tool parts according to claim 1, characterized in that It further includes a corrugated pipe (8). Two ends of the corrugated pipe (8) are respectively connected to the electric push rod I (5) and the connecting frame (6). The telescopic rod of the electric push rod I (5) is located inside the corrugated pipe (8). The corrugated pipe (8) is used to protect the telescopic rod of the electric push rod I (5).
3. The cleaning device for machine tool parts according to claim 2, characterized in that, It further includes a connecting rope (9). Two ends of the connecting rope (9) are respectively connected to the annular frame (3) and the machine cover (102). The connecting rope (9) is used to pull the annular frame (3) to move when the machine cover (102) is opened.
4. A cleaning device for machine tool components according to claim 3, characterized in that, It further includes a limit block (10). The limit block (10) is installed inside the chassis (101). The connecting rope (9) passes through the limit block (10). The limit block (10) is used to protect the connecting rope (9).
5. A cleaning device for machine tool parts according to claim 4, characterized in that, It further includes a closing mechanism. The closing mechanism includes a rotating block I (11), an electric push rod II (12) and a rotating block II (13). Rotating blocks I (11) are symmetrically rotatably arranged on the chassis (101). The electric push rod II (12) is installed on the rotating block I (11). Rotating blocks II (13) are symmetrically rotatably arranged on the machine cover (102). The rotating block II (13) is connected to the telescopic rod of the electric push rod II (12).
6. The cleaning device for machine tool parts according to claim 5, characterized in that, It further includes a fan (14). Fans (14) are symmetrically installed on the chassis (101). The fans (14) are used to air-dry the machine tool parts.