Steel cord recovery finished product spool go gauge blowing, shaping and dedusting production line

Abstract

The utility model relates to the technical field of steel cord production lines, in particular to a steel cord recovery finished product spool go gauge blowing, shaping and dedusting production line which comprises a conveying component, a go gauge detection device and a shaping and dedusting device, a high-frequency heating device and an air blowing gun are arranged between the go gauge detection device and the shaping and dedusting device, and the conveying component is connected with the shaping and dedusting device. The high-frequency heating device and the air blowing gun are sequentially arranged in the conveying direction of the conveying component, a heating component of the high-frequency heating device extends to the position above the conveying component, and the air blowing end of the air blowing gun extends to the position above the conveying component; the high-frequency heating device heats the label pasting face of the spool, adhesive sticker of the label is softened, the adhesive force is reduced, when the spool with the heated label pasting face moves to the air blowing end of the air blowing gun, the label can be blown away from the surface of the spool through high-speed air flow, the label does not need to be manually removed, and the requirement for high-speed production of an assembly line can be met.

Description

Technical Field

[0001] The utility model relates to the technical field of steel cord production lines, in particular to the technology of reusing spools, and specifically relates to a production line for general gauge, label blowing, shaping and dust removal of finished spools for recycling steel cords. Background Art

[0002] A spool is a tool used for winding metal wires or wire ropes. Spools for winding steel wires generally use a steel plate structure and can be reused multiple times under normal use conditions. At present, the demand for finished spool for winding steel cords is huge. During the wire winding process of steel cords, the winding strength is relatively high, and the spools may be deformed due to bumps during transportation. Therefore, before the recycled use of the wire winding spools, processes such as general gauge, label blowing, shaping and dust removal are carried out on them to meet the usage standards.

[0003] At present, the recycling production line of spools can complete the detection, shaping and cleaning of spools. However, when the existing production line cleans the surface of the spools, a brush is used to clean the surface of the spools. When the spool is in use, labels containing information such as the name of the wound material, production date, batch number, etc. need to be pasted on the spool. When reused, in order to avoid the misguidance of the labels, the original labels need to be removed. The labels are pasted with glue and are relatively firm. Only using a brush cannot remove the labels, and manual removal is often required, resulting in low automation and low recycling efficiency of the production line. Summary of the Utility Model

[0004] In view of the technical problems existing in the prior art, a first aspect of the utility model provides a production line for general gauge, label blowing, shaping and dust removal of finished spools for recycling steel cords, including:

[0005] A conveying component, at the conveying starting point of the conveying component, there is a general gauge detection device for detecting the center hole of the spool;

[0006] Multiple shaping and dust removal devices are arranged in sequence on one side of the conveying direction of the conveying component, and are used for surface dust removal and rim shaping of the spool;

[0007] Wherein, between the general gauge detection device and the shaping and dust removal device, there are a high-frequency heating device and a blowing gun. The high-frequency heating device and the blowing gun are arranged in sequence along the conveying direction of the conveying component. The heating component of the high-frequency heating device extends above the conveying component and is used for heating the label pasting surface of the spool to soften the label's adhesive;

[0008] The blowing end of the blowing gun extends above the conveying component and is used for blowing off the label of the spool.

[0009] Preferably, a wire mesh box is provided at the position of the blowing gun where the conveying component is located, which can collect the labels blown off by the blowing gun.

[0010] Preferably, a collecting conveyor belt is provided on one side of the output spools of multiple sets of the shaping and dust-removing devices, which is used to convey the spools output by the shaping and dust-removing devices to the spool collecting area.

[0011] Preferably, the collecting conveyor belt is parallel to the conveying component, and the conveying end point of the collecting conveyor belt and the conveying starting point of the conveying component are located on the same side.

[0012] Preferably, the conveying component includes a first conveyor belt, a second conveyor belt and a third conveyor belt that are connected in sequence from head to tail. The first conveyor belt is used for conveying the spools between the go gauge detection device, the high-frequency heating device and the blowing gun, and the third conveyor belt is used to convey the spools to the shaping and dust-removing devices in the standby state.

[0013] Preferably, the conveying end point of the second conveyor belt is higher than the conveying starting point of the third conveyor belt, so that a height difference is formed between the conveying end point of the second conveyor belt and the conveying starting point of the third conveyor belt, which can enable the posture of the spool to be converted from vertical to horizontal to meet the operation requirements of the shaping and dust-removing devices.

[0014] Preferably, the third conveyor belt is provided with first pushing cylinders corresponding to the number of the shaping and dust-removing devices, which are used to push the spools conveyed on the third conveyor belt into the shaping and dust-removing devices.

[0015] Preferably, a second pushing cylinder is provided on one side of the go gauge detection device, which is used to push the spools on the go gauge detection device onto the first conveyor belt.

[0016] Preferably, a guide plate communicating the third conveyor belt and the collecting conveyor belt is provided on the shaping and dust-removing device, so that the spools on the third conveyor belt can enter the shaping and dust-removing device through the guide plate for shaping and dust-removing, and then move onto the collecting conveyor belt.

[0017] Preferably, the conveying height of the third conveyor belt > the conveying height of the collecting conveyor belt, and one end of the guide plate located on the third conveyor belt is high, and one end of the guide plate located on the collecting conveyor belt is low, so that the spools can roll onto the collecting conveyor belt by their own gravity.

[0018] Compared with the prior art, the significant advantages of the design of the go gauge label blowing, shaping and dust-removing production line for the finished spools of steel cord recycling of the present utility model are as follows:

[0019] By providing a high-frequency heating device and a blowing gun between the go-gage detection device and the shaping and dust-removing device, the high-frequency heating device heats the label pasting surface of the spool, softening the self-adhesive of the label and reducing the adhesion force. When the spool with the heated label pasting surface moves to the blowing end of the blowing gun, the label will be blown off the surface of the spool by the high-speed air flow, eliminating the need for manual label removal and meeting the requirements of high-speed production on the assembly line. Description of the Drawings

[0020] The drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component shown in each figure may be denoted by the same reference numeral. For clarity, not every component is labeled in each figure. Now, embodiments of various aspects of the present invention will be described by way of example and with reference to the drawings.

[0021] Figure 1 is a schematic structural diagram of the go-gage label blowing, shaping and dust-removing production line for the finished spool of steel cord recycling shown in the present invention.

[0022] Figure 2 is a top view of the go-gage label blowing, shaping and dust-removing production line for the finished spool of steel cord recycling shown in the present invention.

[0023] Figure 3 is a schematic diagram of the installation positions of the high-frequency heating device and the high-frequency heating device in the go-gage label blowing, shaping and dust-removing production line for the finished spool of steel cord recycling shown in the present invention.

[0024] Figure 4 is a schematic diagram of the installation position of the guide plate in the go-gage label blowing, shaping and dust-removing production line for the finished spool of steel cord recycling shown in the present invention.

[0025] Figure 5 is a schematic structural diagram of the connection between the second conveyor belt and the third conveyor belt in the go-gage label blowing, shaping and dust-removing production line for the finished spool of steel cord recycling shown in the present invention.

[0026] In the figure, the definitions of the reference numerals are as follows:

[0027] 1, First conveyor belt; 2, Second conveyor belt; 3, Third conveyor belt; 31, First pushing cylinder; 4, Go-gage detection device; 41, Second pushing cylinder; 5, High-frequency heating device; 6, Blowing gun; 61, Mesh box; 7, Shaping and dust-removing device; 71, Guide plate; 8, Collection conveyor belt. Detailed Embodiments

[0028] To better understand the technical content of the present invention, specific embodiments are hereby given and described in conjunction with the accompanying drawings as follows.

[0029] Combined with Figures 1 - 5As shown in the figure, the full - gauge blowing, labeling, shaping, and dust - removing production line for the finished steel cord recycling spools of the embodiment of the present utility model includes a conveying component, a full - gauge detection device 4, a shaping and dust - removing device 7, a high - frequency heating device 5, and a blowing gun 6.

[0030] The full - gauge detection device 4 is arranged at the starting point of the conveying of the conveying component and is used to detect the center hole of the spool.

[0031] Multiple shaping and dust - removing devices 7 are arranged in sequence on one side of the conveying direction of the conveying component and are used for surface dust - removing and rim shaping of the spools.

[0032] In a specific embodiment, the full - gauge detection device 4 includes a machine table and a die core arranged on the machine table. The die core is driven by a cylinder and can be telescoped in the vertical direction. The spool is placed vertically on the machine table, and the center hole corresponds to the die core. When the cylinder drives the die core to extend and the die core can pass through the center hole, it is qualified; otherwise, it is unqualified.

[0033] Further, a second pushing cylinder 41 is arranged on one side of the full - gauge detection device 4. After the center hole of the spool is detected to be qualified, the qualified spool is pushed onto the first conveyor belt 1 by the second pushing cylinder 41, and the first conveyor belt 1 conveys the spool to the subsequent process.

[0034] In a specific embodiment, the shaping and dust - removing device 7 includes a clamping and rotating component, a rim shaping component, and a dust - removing component. The spool with a qualified center hole is conveyed by the conveying component to the shaping and dust - removing device 7 in a standby state. The clamping and rotating component first clamps the spool from both ends of the center hole and drives it to rotate. During the rotation, the rim shaping component shapes the rim of the spool, and at the same time, the dust - removing component with a brush removes the dust on its surface.

[0035] Further, as Figure 4 and Figure 5 shown, the third conveyor belt 3 is provided with first pushing cylinders 31 corresponding to the number of shaping and dust - removing devices 7, and the spools conveyed on the third conveyor belt 3 are pushed into the shaping and dust - removing devices 7 by the first pushing cylinders 31.

[0036] In the existing production line, when cleaning the surface of the spool, a brush is used to clean the surface of the spool. When the spool is in use, it is necessary to paste labels containing information such as the name of the wound material, production date, batch number, etc. on the spool. When it is reused, in order to avoid the misguidance of the label, the original label needs to be removed. The label is pasted with glue and is relatively firm. Only using a brush cannot remove the label, and manual removal is often required, resulting in low automation and low recycling efficiency of the production line.

[0037] Combined with Figure 1 、 Figure 2 and Figure 3As shown, a high-frequency heating device 5 and a blowing gun 6 are provided between the go-gage inspection device 4 and the shaping and dust-removing device 7.

[0038] The high-frequency heating device 5 and the blowing gun 6 are arranged in sequence along the conveying direction of the conveying component. The heating component of the high-frequency heating device 5 extends above the conveying component and is used for heating the label pasting surface of the spool, softening the self-adhesive of the label, and reducing the adhesion force.

[0039] The blowing end of the blowing gun 6 extends above the conveying component. When the spool with the heated label pasting surface moves to the blowing end of the blowing gun 6, the blowing gun 6 blows air on it, and the label will be blown off the surface of the spool by the high-speed air flow. There is no need to remove the label manually, which can meet the requirements of high-speed production on the assembly line.

[0040] Furthermore, a wire mesh box 61 is provided at the position of the conveying component where the blowing gun 6 is located. The wire mesh box 61 can collect the labels blown off by the blowing gun 6, and an opening is provided on the wire mesh box 61 for the conveying component and the spool to pass through, so that the wire mesh box 61 can completely cover the corresponding conveying section of the conveying component, increasing the covering and collecting range of the wire mesh box 61.

[0041] Combined with Figure 2 As shown, a picking conveyor belt 8 is provided on one side of the spools output by multiple shaping and dust-removing devices 7, and is used to convey the spools output by the shaping and dust-removing devices 7 to the spool receiving area, which can uniformly convey the spools output by multiple shaping and dust-removing devices 7 and improve production efficiency.

[0042] Furthermore, the picking conveyor belt 8 is parallel to the conveying component, and the conveying end of the picking conveyor belt 8 and the conveying starting point of the conveying component are located on the same side, so that the spools are put into the production line and recycled on the same side, which is convenient for the transportation of the spools.

[0043] Combined with Figure 1 and Figure 2 As shown, the conveying component includes a first conveyor belt 1, a second conveyor belt 2, and a third conveyor belt 3 that are connected in sequence at the head and tail.

[0044] The first conveyor belt 1 is used for conveying the spool between the go-gage inspection device 4, the high-frequency heating device 5, and the blowing gun 6, and the first conveyor belt 1 is horizontally conveyed, so that the spool is at the same conveying height between the go-gage inspection device 4, the high-frequency heating device 5, and the blowing gun 6.

[0045] The third conveyor belt 3 is used for conveying the spool to the shaping and dust-removing device 7 in the standby state, and the third conveyor belt 3 is horizontally conveyed, so that the spool can enter any one of the shaping and dust-removing devices 7.

[0046] Since the requirements for the posture of the spools during inspection, shaping, and dust removal are inconsistent, currently, personnel need to manually or use a robotic arm with a high degree of freedom to change the posture, resulting in increased production line costs.

[0047] As shown in Figure 5 , the conveying end of the second conveyor belt 2 is higher than the conveying starting point of the third conveyor belt 3, creating a height difference between the conveying end of the second conveyor belt 2 and the conveying starting point of the third conveyor belt 3. When the spool moves from the conveying end of the second conveyor belt 2 to the conveying starting point of the third conveyor belt 3, under the action of the height difference, the spool topples at the conveying starting point of the third conveyor belt 3. At this time, the posture of the spool changes from vertical to horizontal, enabling the posture of the spool to meet the operation requirements of the shaping and dust removal device 7, and eliminating the need for personnel to manually or use a robotic arm with a high degree of freedom to change the posture, thus reducing production line costs.

[0048] As shown in Figure 4 , the shaping and dust removal device 7 is provided with a guide plate 71 connecting the third conveyor belt 3 and the picking conveyor belt 8, so that the spools on the third conveyor belt 3 can enter the shaping and dust removal device 7 through the guide plate 71 for shaping and dust removal, and then move to the picking conveyor belt 8, providing a transfer channel for the spools.

[0049] Furthermore, the conveying height of the third conveyor belt 3 is greater than the conveying height of the picking conveyor belt 8.

[0050] Among them, one end of the guide plate 71 located on the third conveyor belt 3 is high, and one end of the guide plate 71 located on the picking conveyor belt 8 is low, enabling the spools on the guide plate 71 to roll onto the picking conveyor belt 8 by their own gravity, improving efficiency and reducing production line costs.

[0051] Combined with the connection production line design of the above embodiments, by providing a high-frequency heating device 5 and a blowing gun 6 between the go-no-go gauge inspection device 4 and the shaping and dust removal device 7, the high-frequency heating device 5 heats the label sticking surface of the spool, softening the label's self-adhesive and reducing the adhesion force. When the spool with the heated label sticking surface moves to the blowing end of the blowing gun 6, the label will be blown off the spool surface by the high-speed air flow, eliminating the need to remove the label manually and meeting the requirements of high-speed production on the assembly line.

[0052] Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the scope defined in the claims.

Claims

1. A steel cord recycling finished product I-shaped wheel gauge blowing and shaping dust removal production line, characterized in that: Including: A conveying component, at the conveying starting point of which there is a go - gauge detection device (4) for detecting the center hole of the spool; Multiple shaping and dust - removing devices (7), arranged in sequence on one side of the conveying direction of the conveying component, for surface dust - removing and rim shaping of the spool; Wherein, between the go - gauge detection device (4) and the shaping and dust - removing device (7), there are a high - frequency heating device (5) and a blowing gun (6). The high - frequency heating device (5) and the blowing gun (6) are arranged in sequence along the conveying direction of the conveying component. The heating component of the high - frequency heating device (5) extends above the conveying component, for heating the label - pasting surface of the spool to soften the label adhesive; The blowing end of the blowing gun (6) extends above the conveying component, for blowing the label of the spool away.

2. The steel cord recycling finished product I-shaped wheel gauge blowing, shaping and dust removal production line according to claim 1 is characterized in that: At the position of the blowing gun (6) on the conveying component, there is a wire mesh box (61) covered, which can collect the labels blown away by the blowing gun (6).

3. The steel cord recycling finished product I-shaped wheel gauge blowing, shaping and dust removal production line according to claim 1 is characterized in that: On one side of the output of the multiple shaping and dust - removing devices (7) for the spool, there is a picking - up conveyor belt (8), for conveying the spool output by the shaping and dust - removing device (7) to the spool - receiving area.

4. The steel cord recycling finished spool full gauge blowing, labeling, shaping and dust removal production line according to claim 3, characterized in that, The picking - up conveyor belt (8) is parallel to the conveying component, and the conveying end point of the picking - up conveyor belt (8) and the conveying starting point of the conveying component are on the same side.

5. The steel cord recycling finished spool full gauge blowing, labeling, shaping and dust removal production line according to claim 4, characterized in that, The conveying component includes a first conveyor belt (1), a second conveyor belt (2) and a third conveyor belt (3) connected in sequence at the head and tail. The first conveyor belt (1) is used for conveying the spool between the go - gauge detection device (4), the high - frequency heating device (5) and the blowing gun (6). The third conveyor belt (3) is used for conveying the spool to the shaping and dust - removing device (7) in a standby state.

6. The steel cord recycling finished product I-shaped wheel gauge blowing, shaping and dust removal production line according to claim 5 is characterized in that: The conveying end point of the second conveyor belt (2) is higher than the conveying starting point of the third conveyor belt (3), so that a height difference is formed between the conveying end point of the second conveyor belt (2) and the conveying starting point of the third conveyor belt (3), which can change the posture of the spool from vertical to horizontal to meet the operation requirements of the shaping and dust - removing device (7).

7. The steel cord recycling finished product I-shaped wheel gauge blowing, shaping and dust removal production line according to claim 5 is characterized in that: The third conveyor belt (3) is provided with first pushing cylinders (31) corresponding to the number of the shaping and dust - removing devices (7), for pushing the spools conveyed on the third conveyor belt (3) into the shaping and dust - removing devices (7).

8. The steel cord recycling finished spool full gauge blowing, labeling, shaping and dust removal production line according to claim 5, characterized in that On one side of the go - gauge detection device (4), there is a second pushing cylinder (41), for pushing the spool on the go - gauge detection device (4) onto the first conveyor belt (1).

9. The steel cord recycling finished spool full gauge blowing, labeling, shaping and dust removal production line according to claim 5, characterized in that, On the shaping and dust - removing device (7), there is a guide plate (71) connecting the third conveyor belt (3) and the picking - up conveyor belt (8), so that the spools on the third conveyor belt (3) can enter the shaping and dust - removing device (7) through the guide plate (71) for shaping and dust - removing, and then move onto the picking - up conveyor belt (8).

10. The steel cord recycling finished product I-shaped wheel gauge blowing, shaping and dust removal production line according to claim 9, characterized in that: The conveying height of the third conveyor belt (3) > the conveying height of the picking-up conveyor belt (8), and one end of the guide plate (71) is at a high position of the third conveyor belt (3), while one end of the guide plate (71) is at a low position of the picking-up conveyor belt (8), so that the spool can roll onto the picking-up conveyor belt (8) by its own gravity.

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