Universal shape righting equipment for socket profiles
By replacing artificial orthopedics with pneumatic orthopedic mechanisms, the problem of deformation of socket profiles is solved, efficient and stable orthopedic effects are achieved, and yield rate and market competitiveness are improved.
Patent Information
- Application Number
- CN202422125220.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In the prior art, socket profiles are prone to deform after processing, manual orthopedics are time-consuming and labor-intensive, rely on workers to have high proficiency, and are prone to excessive deformation and distortion, resulting in low yield rate and weak market competitiveness.
The pneumatic orthopedic mechanism is adopted, including orthopedic parts, cylinders, connecting rods and fixed seats. The orthopedic parts are swung by the cylinder to orthopedic parts, instead of manual operation, the cylinder pressure is stable and the excessive deformation is avoided.
Efficient and stable socket profile orthopedics have been achieved, which reduces the dependence on workers' proficiency, improves yield and enhances market competitiveness.
Smart Images
Figure CN223113878U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical design, in particular to a universal orthopedic device for socket profiles. Background Art
[0002] Sockets often use profiles to facilitate the installation and fixation of conductors. However, the thickness of common socket profiles is relatively small, which causes the socket profiles to be easily deformed after processing, affecting their arrangement or use on the socket.
[0003] For socket profiles that have been deformed, it is often necessary to correct the deformed position to ensure that the final shape meets the requirements. Currently, the correction of socket profiles is mostly achieved by manual correction using tools, but manual correction is time-consuming and labor-intensive, with high labor costs, and the processing quality depends on the proficiency of the workers. It is easy for the product to be overly deformed and twisted, resulting in a high scrap rate and weak market competitiveness. Utility Model Content
[0004] The purpose of the utility model is to provide a universal orthopedic device for socket profiles, which can solve one or more of the above problems.
[0005] According to one aspect of the utility model, a universal orthopedic device for socket profiles is provided, comprising a pneumatic orthopedic mechanism, a socket profile loading seat and a bottom plate.
[0006] The socket profile loading seat is mounted on the bottom plate.
[0007] The pneumatic orthopedic mechanism includes an orthopedic part, a cylinder, a connecting rod and a fixing seat. The cylinder is mounted on a base plate, the fixing seat is connected to the cylinder, one end of the orthopedic part is hinged to the cylinder, one end of the connecting rod is fixedly connected to the fixing seat, and the other end is hinged to the orthopedic part.
[0008] The beneficial effect of the utility model is that in the utility model, the socket profile to be corrected can be placed on the socket profile loading seat, and during correction, the cylinder can be used to drive the correction part to swing, so as to straighten the socket profile and realize the correction of the socket profile. Relying on cylinder pressure to replace manual correction has low dependence on worker proficiency, saves time and labor, and the correction is stable, and it is not easy to have problems such as excessive deformation and twisting of the socket profile, with a high yield rate and strong market competitiveness.
[0009] In some embodiments, there are multiple pneumatic orthopedic mechanisms, which are arranged in two rows. The two rows of pneumatic orthopedic mechanisms are respectively arranged on both sides of the socket profile loading seat. The setting of multiple pneumatic orthopedic mechanisms facilitates the orthopedic use for matching socket profiles of various lengths. And the arrangement of the pneumatic orthopedic mechanisms in two rows enables that when one row of pneumatic orthopedic mechanisms performs orthopedic actions, the other row of pneumatic orthopedic mechanisms can abut against the socket profile, so that the socket profile can be better fixed.
[0010] In some embodiments, the cylinder includes a cylinder block and a piston rod. One end of the piston rod is movably installed in the cylinder block, and the other end of the piston rod is hinged to the orthopedic part. Thus, the movement of the piston rod can drive the movement of the orthopedic part.
[0011] In some embodiments, the bottom plate is provided with a groove, and the cylinder block is embedded in the groove. The groove can limit the cylinder block to facilitate the positioning of the installation position of the cylinder block and reduce the mis-movement of the cylinder block during use.
[0012] In some embodiments, the socket profile loading seat includes a loading table and connecting blocks. There are multiple connecting blocks. One ends of the multiple connecting blocks are connected to the bottom plate, and the other ends are connected to the loading table.
[0013] In some embodiments, the loading table is provided with a receiving groove, and a protrusion is arranged in the receiving groove. The setting of the receiving groove can facilitate the insertion of the socket profile to limit the socket profile, and the protrusion can conveniently extend into the socket profile with a groove at the bottom to support the above-mentioned socket profile.
[0014] In some embodiments, the orthopedic part is provided with an inclined part, and the inclined part is arranged at the opposite end of the end where the orthopedic part is hinged to the cylinder. The inclined part can facilitate the better contact between the orthopedic part and the socket profile to be orthopedically treated, so as to effectively orthopedically treat the socket profile.
[0015] In some embodiments, the fixed seat is provided with a convex block. There are two connecting rods. One ends of the two connecting rods are respectively fixedly connected to both sides of the convex block, and the other ends are respectively hinged to both sides of the orthopedic part. In this way, when the orthopedic part and the connecting rod move relatively, the stability is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic structural diagram of a socket profile universal orthopedic device according to an embodiment of the present invention.
[0017] Figure 2 It is a schematic structural diagram of a pneumatic orthopedic mechanism of a socket profile universal orthopedic device according to an embodiment of the present invention.
[0018] Figure 3Schematic structural diagram of a socket profile general orthopedic device in an implementation manner of the present utility model during use.
[0019] In the figure: 1. Pneumatic orthopedic mechanism, 2. Socket profile loading seat, 3. Bottom plate, 10. Socket profile, 11. Orthopedic part, 12. Cylinder, 13. Connecting rod, 14. Fixed seat, 111. Inclined part, 121. Cylinder body, 122. Piston rod, 141. Protrusion, 21. Loading platform, 22. Connecting block, 211. Accommodation cavity, 212. Protrusion, 31. Groove. Specific implementation manner
[0020] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0021] Reference Figure 1 、 Figure 2 and Figure 3 A socket profile general orthopedic device of the present utility model includes a pneumatic orthopedic mechanism 1, a socket profile loading seat 2, and a bottom plate 3.
[0022] There are multiple pneumatic orthopedic mechanisms 1. The pneumatic orthopedic mechanism 1 includes an orthopedic part 11, a cylinder 12, a connecting rod 13, and a fixed seat 14. Among them, the cylinder 12 includes a cylinder body 121 and a piston rod 122. In each cylinder 12, one end of the piston rod 122 is movably installed in the cylinder body 121 through a piston, and the cylinder bodies 121 of all pneumatic orthopedic mechanisms 1 are fixedly installed on the bottom plate 3 through bolts.
[0023] In the same pneumatic orthopedic mechanism 1, one end of the orthopedic part 11 is hinged to the other end of the piston rod 122 of the cylinder 12 through a pin shaft. The fixed seat 14 is fixedly connected to the cylinder body 121 of the cylinder 12 through bolts. There is a protrusion 141 on the fixed seat 14. Preferably, there are two connecting rods 13. One ends of the two connecting rods 13 are respectively fixedly connected to both sides of the protrusion 141 through bolts. After setting, the two connecting rods 13 are arranged in parallel, and the connecting rods 13 can be arranged obliquely with respect to the fixed seat 14. The other ends of the two connecting rods 13 are respectively hinged to both sides of the orthopedic part 11 through pin shafts, so that the orthopedic part 11 can swing to a certain extent around its connection position.
[0024] The orthopedic part 11 is provided with an inclined part 111, and the inclined part 111 is arranged at the opposite end of the end of the orthopedic part 11 hinged to the cylinder 12.
[0025] The socket profile loading seat 2 includes a loading platform 21 and a connecting block 22. There are multiple connecting blocks 22. One ends of the multiple connecting blocks 22 are fixedly connected to the bottom plate 3 through bolts, and the other ends of the connecting blocks 22 are fixedly connected to the loading platform 21 through bolts.
[0026] The loading platform 21 is provided with a receiving groove 211 which can be used for receiving the socket profile. A protrusion 212 is provided in the receiving groove 211. When the socket profile is provided with a slot, the protrusion 212 can extend into the slot to support the socket profile.
[0027] The bottom plate 3 is provided with grooves 31, and there can also be multiple grooves 31, the number of which is equivalent to the number of the pneumatic orthopedic mechanisms 1. The cylinder bodies 121 of the cylinders 12 of the multiple pneumatic orthopedic mechanisms 1 are respectively embedded in the multiple grooves 31 in a one-to-one correspondence.
[0028] The multiple pneumatic orthopedic mechanisms 1 after being arranged are divided into two rows, and the two rows of pneumatic orthopedic mechanisms 1 are respectively arranged on both sides of the loading platform 21 of the socket profile loading seat 2.
[0029] When the socket type general orthopedic equipment of the present utility model is in use, the socket profile 10 to be orthopedized can be placed on the receiving groove 211. When there is a concave position at the bottom of the socket profile 10, the protrusion 212 can extend into the concave position to support the socket profile 10.
[0030] The part of the placed socket profile 10 that needs to be straightened needs to be abutted against the inclined part 111 of the pneumatic orthopedic mechanism 1 in the adjacent row.
[0031] To fix the socket profile 10 located on the receiving groove 211, the fixing can rely on an external pressure device or another row of pneumatic orthopedic mechanisms 1 to fix it. Specifically, on the pneumatic orthopedic mechanism 1 in this row, the cylinder 12 can drive the orthopedic part 11 to swing, so that the orthopedic part 11 abuts against the socket profile 10 to fix the socket profile.
[0032] After that, use the row of pneumatic orthopedic mechanisms 1 in contact with the part of the socket profile that needs to be straightened to correct the socket profile 10. Specifically, on the pneumatic orthopedic mechanism 1 in this row, the cylinder 12 can drive the orthopedic part 11 to swing to move the orthopedic part 11, so that the orthopedic part 11 can straighten the part of the socket profile 10 in contact with it, realizing the correction of the socket profile 10.
[0033] In the present utility model, the pressure of the cylinder 12 can be relied on to replace manual orthopedics, with low dependence on the proficiency of workers, time-saving and labor-saving, and the orthopedics is stable. It is not easy to have problems such as excessive deformation and distortion of the socket profile 10, with a high qualified rate and strong market competitiveness.
[0034] The above are only some embodiments of the present utility model. For those of ordinary skill in the art, without departing from the creative concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model.
Claims
1. A general orthopedic device for socket profiles, characterized in that It includes a pneumatic orthopedic mechanism, a socket profile loading seat and a bottom plate. The socket profile loading seat is installed on the bottom plate. The pneumatic orthopedic mechanism includes an orthopedic part, a cylinder, a connecting rod and a fixed seat. The cylinder is installed on the bottom plate, the fixed seat is connected to the cylinder, one end of the orthopedic part is hinged to the cylinder, and one end of the connecting rod is fixedly connected to the fixed seat and the other end is hinged to the orthopedic part.
2. The general orthopedic device for socket profiles according to claim 1, characterized in that, There are multiple pneumatic orthopedic mechanisms, and the multiple pneumatic orthopedic mechanisms are divided into two rows, and the two rows of pneumatic orthopedic mechanisms are respectively arranged on both sides of the socket profile loading seat.
3. The general orthopedic device for socket profiles according to claim 1, characterized in that, The cylinder includes a cylinder body and a piston rod. One end of the piston rod is movably installed in the cylinder body, and the other end of the piston rod is hinged to the orthopedic part.
4. The universal orthopedic device for socket profiles according to claim 3, characterized in that, The bottom plate is provided with a groove, and the cylinder body is embedded in the groove.
5. The general orthopedic device for socket profiles according to claim 1, characterized in that The socket profile loading seat includes a loading table and connecting blocks. There are multiple connecting blocks. One end of the multiple connecting blocks is connected to the bottom plate, and the other end is connected to the loading table.
6. The universal orthopedic device for socket profiles according to claim 5, characterized in that, The loading table is provided with a receiving groove, and a protrusion is provided in the receiving groove.
7. The universal orthopedic device for socket profiles according to claim 1, characterized in that, The orthopedic part is provided with an inclined part, and the inclined part is arranged at the opposite end of the end of the orthopedic part hinged to the cylinder.
8. The general orthopedic device for socket profiles according to claim 1, characterized in that, The fixed seat is provided with a convex block. There are two connecting rods. One end of the two connecting rods is respectively fixedly connected to both sides of the convex block, and the other end is respectively hinged to both sides of the orthopedic part.