Main shell reaming device

By designing an automated main shell hole reaming device, the problem of frequent manual loading and unloading in the expansion of the main shell hole diameter of the air conditioner compressor is solved, and efficient and safe automatic hole reaming is achieved, improving production efficiency and processing accuracy.

CN223113962UActive Publication Date: 2025-07-18FOSHAN BOYAN MASCH PARTS CO LTD
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Patent Information

Application Number
CN202422328117.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-18
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

In the prior art, the expansion of the hole diameter of the main shell of the air conditioner compressor requires frequent manual loading and unloading operations, resulting in low production efficiency and large labor consumption of workers, and it is difficult to ensure the accuracy and stability of processing.

Method used

A main housing reaming device is designed, including a feeding conveyor, a loading and unloading assembly and a hole reaming assembly. The automatic loading and unloading and reaming process is achieved using components such as rotating rods, electromagnets and hydraulic cylinders. Through the repulsive clamping of the electromagnet and the automatic release of the return spring, the accuracy and stability of processing are ensured in combination with the positioning sensor.

Benefits of technology

It realizes an automated hole expansion process without manual intervention, improves production efficiency and safety, ensures the accuracy and stability of processing, reduces workers' fatigue, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a main shell chambering device which comprises a feeding conveyor, a chambering device and a chambering device. The feeding and discharging assembly is arranged on one side of the feeding conveyor, the feeding and discharging assembly comprises a rotating rod, and a driving part is arranged at the bottom of the rotating rod and used for driving the rotating rod to ascend, descend and rotate; the device has the beneficial effects that the driving part is matched with the fixing sleeve, so that manual intervention is not needed in the whole process from feeding, fixing, reaming to discharging, and the production efficiency and the safety are greatly improved; a corresponding positioning sensor is matched, so that the rotating rod can be accurately positioned in the lifting and rotating processes, and the machining accuracy and stability are guaranteed; through the arrangement of an electromagnet and a sliding clamping plate, the shell is flexibly clamped and released; repulsive force generated when the electromagnets are electrified enables the sliding clamping plates to move inwards to tightly clamp the shell; after power failure, under the action of the reset spring, the sliding clamping plate automatically resets, and next operation is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of the main shell of an air-conditioning compressor, in particular to a device for expanding the holes of a main shell body. Background Technique

[0002] The main shell of an air-conditioning compressor is usually made of high-strength and corrosion-resistant materials to ensure its stability and durability during use. Common materials include aluminum alloy, cast iron, stainless steel, etc.

[0003] During the processing of the main shell body, it is necessary to expand the aperture of the shell to increase the diameter, precision and surface quality of the hole. In the existing processing, it is necessary for workers to manually remove the shell from one side and then sleeved on the expansion equipment. After the expansion is completed, it is necessary to remove it again and then place it on the receiving part. Since the expansion processing process only takes 3-5 seconds to complete, it is necessary to frequently carry out the loading and unloading operations back and forth. The frequent manual operations have high physical requirements for workers, and a lot of time is spent on moving back and forth and manually placing the shell. Long-term work like this is likely to cause fatigue and tiredness, reducing the production efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide a device for expanding the holes of a main shell body to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: A device for expanding the holes of a main shell body, comprising:

[0006] A feeding conveyor;

[0007] A loading and unloading component, which is placed on one side of the feeding conveyor. The loading and unloading component includes a rotating rod. A driving part is arranged at the bottom of the rotating rod for driving the rotating rod to lift and rotate. A plurality of fixed sleeves are fixedly connected to the outer side of the top of the rotating rod. A sliding clamping plate for fixing materials is arranged in the middle of the fixed sleeve. An electromagnet for driving the sliding clamping plate to slide is installed on the outer side of the sliding clamping plate.

[0008] An expanding hole component, which is placed on one side of the loading and unloading component. The expanding hole component includes an expansion sleeve. A plurality of extrusion blocks are fixedly connected equidistantly inside the expansion sleeve. An extrusion cone for driving the extrusion blocks is arranged in the middle of the extrusion block. A hydraulic cylinder for driving the extrusion cone is arranged below the expansion sleeve.

[0009] Preferably, a double-axis cylinder is fixedly connected to one side of the feeding conveyor, and a fixed groove with a V-shaped structure is fixedly connected to the output end of the double-axis cylinder.

[0010] Preferably, it further includes an equipment rack. The driving part includes a lifting seat slidably connected to one side of the equipment rack. A cylinder is fixedly connected to the bottom of the lifting seat. The output end of the cylinder is fixedly connected to the top of the feeding conveyor. A motor is fixedly connected to the bottom of the lifting seat. The output end of the motor is fixedly connected to a rotating rod.

[0011] Preferably, three groups of connecting rods are equidistantly and fixedly connected to the outer side of the top of the rotating rod. There are two connecting rods in each group arranged up and down and fixedly connected to the corresponding fixed sleeve. A fixing plate is fixedly connected to the middle of the connecting rod. A sliding plate is slidably connected to one side of the middle of the connecting rod close to the fixed sleeve. The electromagnet is fixedly connected to the corresponding position of the fixing plate and the sliding plate. When the two electromagnets are energized, the magnetic poles are the same.

[0012] Preferably, a limiting slide rod is fixedly connected to the middle of the sliding plate. The limiting slide rod passes through the fixed sleeve and is fixedly connected to a sliding clamping plate. The limiting slide rod is slidably connected to the fixed sleeve. A return spring is sleeved on the outer side of the connecting rod between the sliding plate and the fixed sleeve.

[0013] Preferably, the expansion sleeve is placed on the top of the equipment rack. The hydraulic cylinder is fixedly connected to the bottom of the equipment rack. The output end of the equipment rack is fixedly connected to an extrusion cone.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the cooperation of the driving part and the fixed sleeve, from feeding, fixing, reaming to discharging, the whole process does not require manual intervention, greatly improving the production efficiency and safety; With the cooperation of the corresponding positioning sensors, the rotating rod can be accurately positioned during lifting and rotation, ensuring the accuracy and stability of processing; Through the setting of the electromagnet and the sliding clamping plate, the shell can be clamped and released flexibly; When the electromagnet is energized, the repulsive force generated makes the sliding clamping plate move inwards, tightly clamping the shell; After power-off, under the action of the return spring, the sliding clamping plate automatically resets, facilitating the next operation; The hydraulic cylinder drives the extrusion cone to move downwards, and the extrusion block is pushed outwards through the inclined surface extrusion, so that the expansion sleeve expands to ream the shell, and the operation is fast and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of the present utility model;

[0016] Figure 2 It is a schematic structural diagram of the feeding conveyor of the present utility model;

[0017] Figure 3 It is a schematic structural diagram of the driving part of the present utility model;

[0018] Figure 4 It is a schematic structural diagram of the expansion sleeve of the present utility model;

[0019] Figure 5This is an enlarged view of part A of the present utility model;

[0020] Figure 6 This is a schematic structural view of the extrusion block of the present utility model.

[0021] In the figure: 1. Loading conveyor; 2. Double-shaft cylinder; 3. Limit slide bar; 4. Fixed groove; 5. Equipment rack; 6. Sliding clamping plate; 7. Expansion sleeve; 8. Extrusion block; 9. Hydraulic cylinder; 10. Extrusion cone; 11. Rotating rod; 12. Motor; 13. Lifting seat; 14. Cylinder; 15. Connecting rod; 16. Fixed plate; 17. Electromagnet; 18. Sliding plate; 19. Return spring; 20. Fixed sleeve. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figure 1 、 2 As shown in Figures 3, 4, 5, and 6, the present utility model provides a technical solution: a main housing reaming device, including: a blanking conveyor is provided on one side of the loading conveyor 1, and both the loading conveyor 1 and the blanking conveyor are belt conveyors; the loading and unloading assembly is placed on one side of the loading conveyor 1, and the loading and unloading assembly includes a rotating rod 11. A driving part is provided at the bottom of the rotating rod 11 for driving the rotating rod 11 to lift and rotate. Three fixed sleeves 20 are fixedly connected to the outer side of the top of the rotating rod 11. A sliding clamping plate 6 for fixing the material is provided in the middle of the fixed sleeve 20. An electromagnet 17 for driving the sliding clamping plate 6 to slide is installed on the outer side of the sliding clamping plate 6; the reaming assembly is placed on one side of the loading and unloading assembly, and the reaming assembly includes an expansion sleeve 7. The expansion sleeve 7 is a pipe fitting with expansion joints arranged vertically and staggered. A plurality of extrusion blocks 8 are fixedly connected at equal intervals inside the expansion sleeve 7. An extrusion cone 10 for driving the extrusion block 8 is provided in the middle of the extrusion block 8. A hydraulic cylinder 9 for driving the extrusion cone 10 is provided below the expansion sleeve 7.

[0024] It should be noted that the present utility model is installed with a PLC controller and an operation panel. The cylindrical main housing is placed on the feeding conveyor 1. When the housing is conveyed to the designated position, the rotating rod 11 drives the fixed sleeve 20 to move downward. Here, during this period, the three fixed sleeves 20 move downward simultaneously, corresponding to the feeding conveyor 1, the expansion sleeve 7, and the discharging conveyor in a counterclockwise direction respectively. When the rotating rod 11 drives the extrusion cone 10 to move downward to the limit position, the electromagnet 17 is simultaneously energized, and the sliding clamping plate 6 is driven by the electromagnet 17 to clamp and fix the housing. When the rotating rod 11 rises, the housing is lifted, so that the height of the bottom of the housing is greater than the height of the top of the expansion sleeve 7. At this time, the rotating rod 11 drives the fixed sleeve 20 to rotate, and the positions of the three fixed sleeves 20 are correspondingly switched. The unprocessed one is placed above the expansion sleeve 7, and the processed housing is rotated above the discharging conveyor, and so on in a cycle to complete the automatic loading and unloading operation.

[0025] Please refer to Figure 1 、 2 As shown in the figure, a double-axis cylinder 2 is fixedly connected to one side of the feeding conveyor 1, and a V-shaped fixed groove 4 is fixedly connected to the output end of the double-axis cylinder 2.

[0026] It should be noted that an infrared sensor is installed at the end of the feeding conveyor 1 of the present utility model to monitor the position of the frontmost housing. When the end of the frontmost housing contacts the infrared sensor, the controller controls the feeding conveyor 1 to stop conveying, and controls the double-axis cylinder 2 to extend to fix and extrude the housing through the fixed groove 4.

[0027] Please refer to Figure 3 As shown in the figure, it further includes an equipment rack 5. The driving part includes a lifting seat 13 slidably connected to one side of the equipment rack 5. A cylinder 14 is fixedly connected to the bottom of the lifting seat 13, and the output end of the cylinder 14 is fixedly connected to the top of the feeding conveyor 1. A motor 12 is fixedly connected to the bottom of the lifting seat 13, and the output end of the motor 12 is fixedly connected to the rotating rod 11.

[0028] It should be noted that a guide rail is fixedly connected to one side of the equipment rack 5 of the present utility model. The lifting seat 13 is slidably installed outside the guide rail. The cylinder 14 drives the lifting seat 13 to move on the guide rail through telescoping. The lifting seat 13 drives the rotating rod 11 to lift. At the same time, the motor 12 drives the rotating rod 11 to rotate. Two groups of magnets are installed on the rotating rod 11 corresponding to the positions of the fixed sleeves 20, and a Hall sensor corresponding to the position of the expansion sleeve 7 is fixedly connected to the top of the equipment rack 5. When the rotating rod 11 rises to the limit position and descends to the limit position, the magnets and the Hall sensor are in corresponding positions, so as to realize the adjustment of the angle of the fixed sleeve 20.

[0029] Please refer to Figure 1 、 3As shown in FIGS. 5, three connecting rods 15 are fixedly connected to the outer side of the top of the rotating rod 11 at equal intervals. There are two connecting rods 15 in each group, which are arranged up and down and fixedly connected to the corresponding fixed sleeve 20. A fixing plate 16 is fixedly connected to the middle of the connecting rod 15. A sliding plate 18 is slidably connected to one side of the middle of the connecting rod 15 close to the fixed sleeve 20. Electromagnets 17 are fixedly connected to the corresponding positions of the fixing plate 16 and the sliding plate 18. When the two electromagnets 17 are energized, the magnetic poles are the same. A limiting slide rod 3 is fixedly connected to the middle of the sliding plate 18. The limiting slide rod 3 passes through the fixed sleeve 20 and is fixedly connected to the sliding clamping plate 6. The limiting slide rod 3 is slidably connected to the fixed sleeve 20. A return spring 19 is sleeved on the outer side of the connecting rod 15 and between the sliding plate 18 and the fixed sleeve 20.

[0030] It should be noted that in the present utility model, when the motor 12 drives the rotating rod 11 to rotate to a specified position, the Hall sensor detects a magnetic signal, and the controller controls the motor 12 to stop rotating. And the cylinder 14 drives the lifting seat 13 to move downward, and the lifting seat 13 drives the rotating rod 11 to move downward. At this time, the fixed sleeve 20 is placed outside the housing. When the rotating rod 11 moves downward to the limit position, the electromagnets 17 are simultaneously energized. Under the action of the repulsive force, the sliding plate 18 drives the limiting slide rod 3 to move inward to the fixed sleeve 20. The limiting slide rod 3 squeezes and fixes the housing inside the fixed sleeve 20 through the sliding clamping plate 6. Then, after the rotating rod 11 rises and rotates, the housing is sleeved on the outside of the expansion sleeve 7. The electromagnets 17 are powered off. Under the reset action of the return spring 19, the sliding clamping plate 6 fits against the inner wall of the fixed sleeve 20, and the expansion sleeve 7 performs an operation of expanding the hole of the housing.

[0031] Please refer to Figure 4 、 6 As shown in FIGS., the expansion sleeve 7 is placed on the top of the equipment rack 5. The hydraulic cylinder 9 is fixedly connected to the bottom of the equipment rack 5. The output end of the equipment rack 5 is fixedly connected to the extrusion cone 10.

[0032] It should be noted that when the present utility model expands the hole, the hydraulic cylinder 9 drives the extrusion cone 10 to move downward. The slope of the extrusion cone 10 gradually increases from bottom to top. By extrusion, the extrusion block 8 is exaggerated outward, and the extrusion block 8 drives the expansion sleeve 7 to expand outward. The expansion sleeve 7 can perform an operation of expanding the hole through extrusion.

[0033] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front part", "center", "both ends", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0034] Furthermore, the terms "first", "second", "third", and "fourth" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second", "third", or "fourth" may explicitly or implicitly include at least one such feature.

[0035] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "rotary connection", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0036] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A main housing reaming device, characterized in that: Including: Loading conveyor (1); Loading and unloading assembly, the loading and unloading assembly is placed on one side of the loading conveyor (1), the loading and unloading assembly includes a rotating rod (11), a driving part is arranged at the bottom of the rotating rod (11) for driving the rotating rod (11) to lift and rotate, a plurality of fixed sleeves (20) are fixedly connected to the outside of the top of the rotating rod (11), a sliding clamping plate (6) for fixing materials is arranged in the middle of the fixed sleeve (20), and an electromagnet (17) for driving the sliding clamping plate (6) to slide is installed on the outside of the sliding clamping plate (6); Hole expanding assembly, the hole expanding assembly is placed on one side of the loading and unloading assembly, the hole expanding assembly includes an expansion sleeve (7), a plurality of extrusion blocks (8) are fixedly connected at equal intervals inside the expansion sleeve (7), an extrusion cone (10) for driving the extrusion blocks (8) is arranged in the middle of the extrusion block (8), and a hydraulic cylinder (9) for driving the extrusion cone (10) is arranged below the expansion sleeve (7).

2. The reaming device for the main housing according to claim 1, characterized in that: A double-axis cylinder (2) is fixedly connected to one side of the loading conveyor (1), and a V-shaped fixed groove (4) is fixedly connected to the output end of the double-axis cylinder (2).

3. The reaming device for the main housing according to claim 1, characterized in that: It also includes an equipment rack (5), the driving part includes a lifting seat (13) slidably connected to one side of the equipment rack (5), a cylinder (14) is fixedly connected to the bottom of the lifting seat (13), the output end of the cylinder (14) is fixedly connected to the top of the loading conveyor (1), a motor (12) is fixedly connected to the bottom of the lifting seat (13), and the output end of the motor (12) is fixedly connected to the rotating rod (11).

4. The reaming device for the main housing according to claim 3, wherein: Three groups of connecting rods (15) are fixedly connected at equal intervals to the outside of the top of the rotating rod (11), two of each group of connecting rods (15) are arranged up and down and are fixedly connected to the corresponding fixed sleeve (20), a fixing plate (16) is fixedly connected to the middle of the connecting rod (15), a sliding plate (18) is slidably connected to one side of the middle of the connecting rod (15) close to the fixed sleeve (20), and the electromagnet (17) is fixedly connected to the corresponding position of the fixing plate (16) and the sliding plate (18), and the magnetic poles of the two electromagnets (17) are the same when energized.

5. The reaming device for the main housing according to claim 4, characterized in that: A limit slide rod (3) is fixedly connected to the middle of the sliding plate (18), the limit slide rod (3) penetrates the fixed sleeve (20) and is fixedly connected to the sliding clamping plate (6), the limit slide rod (3) is slidably connected to the fixed sleeve (20), and a return spring (19) is sleeved on the outside of the connecting rod (15) between the sliding plate (18) and the fixed sleeve (20).

6. The reaming device for the main housing according to claim 5, characterized in that: The expansion sleeve (7) is placed on the top of the equipment rack (5), the hydraulic cylinder (9) is fixedly connected to the bottom of the equipment rack (5), and the output end of the equipment rack (5) is fixedly connected to the extrusion cone (10).