Zinc powder processing calendaring forming equipment

By setting up a multi-stage cleaning structure in the zinc powder processing and calendering molding equipment, the oil and dust on the surface of the zinc sheet is removed, and the problem of dirt on the surface of the zinc sheet affecting the processing effect is solved, ensuring the quality of calendering molding.

CN223114180UActive Publication Date: 2025-07-18SHIJIAZHUANG JIUBO ZINC IND CO LTD
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Patent Information

Application Number
CN202422344552.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-18
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

Before the existing calendering and forming equipment performs calendering processing on the pre-formed zinc sheet, the dirty oil, oil stains, dust and other dirt on the surface of the zinc sheet will affect the subsequent processing effect.

Method used

A zinc powder processing and calendering molding equipment is designed, including a suction frame, a suction cover, a suction bend pipe, a suction main compartment, a removable barrel, a conical inner plate, a bracket and an oil-absorbing cotton roller, forming a multi-stage cleaning structure to remove oil and dust on the surface of the zinc sheet.

Benefits of technology

Effectively remove oil and dust on the surface of zinc sheets, avoiding the generation of new substances that are difficult to remove at high temperatures, and ensuring the effect of calendering and forming.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of zinc powder processing, in particular to zinc powder processing calendaring forming equipment which comprises a heat treatment machine box, a pretreatment vertical frame is arranged on one side of the heat treatment machine box, a square opening is formed in the inner side of the pretreatment vertical frame, and a suction square frame is arranged above the inner side of the square opening. The upper portion of the suction square frame is communicated with a suction cover, and the top of the suction cover is communicated with a suction bent pipe. According to the oil suction device, the suction square frame, the suction cover, the suction bent pipe, the suction main bin, the detachable material barrel, the conical inner plate, the bracket and the oil suction cotton roller are arranged; according to the zinc powder processing calendaring forming equipment, before a prefabricated zinc sheet body is subjected to calendaring processing, dirt such as oil stains, oil stains and dust remaining on the surface of the prefabricated zinc sheet body can be removed through a multi-stage cleaning structure, and under the condition that the dirt is cleared away in time, the zinc powder processing calendaring forming equipment can be used for conducting calendaring processing on the prefabricated zinc sheet body; and the processing effect after the equipment completes calendaring forming processing operation can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of zinc powder processing, in particular to a rolling forming device for zinc powder processing. Background Technique

[0002] Zinc powder is an important non-ferrous metal powder material with various uses. For example, it can be used to produce metal products such as zinc-based alloys, zinc sheets, zinc plates, and zinc tubes. At the same time, during the process of processing zinc powder into zinc sheets, after the zinc powder is pre-treated and formed into a sheet structure, it can be put into a rolling forming device for further rolling processing.

[0003] Before the existing rolling forming device processes the pre-formed zinc sheets by rolling, it usually needs to be heat-treated first. However, considering the influence of the processing environment, in some cases, there will be dirt such as oil stains, grease, and dust on the surface of the zinc sheets to be processed. This uncleaned dirt is very likely to generate new substances that are difficult to remove at high temperatures, and it will also directly affect the processing effect after the device completes the rolling forming operation. Therefore, a rolling forming device for zinc powder processing is proposed for the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a rolling forming device for zinc powder processing, so as to solve the problem that the dirt such as oil stains, grease, and dust on the surface of the zinc sheets will affect the subsequent processing effect before the existing rolling forming device processes the pre-formed zinc sheets by rolling as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A rolling forming device for zinc powder processing includes a heat treatment machine case. On one side of the heat treatment machine case, there is a pre-treatment vertical frame. Inside the pre-treatment vertical frame, there is a square opening. Above the square opening inside, there is a suction square frame. Above the suction square frame, there is a suction cover connected. At the top of the suction cover, there is a suction elbow connected. Above one side of the pre-treatment vertical frame, there is a suction main bin fixedly installed. In the middle of the inside of the suction square frame, there is a conical inner plate fixedly connected. At the bottom of the conical inner plate, there are two brackets arranged symmetrically in the front and back. Between a group of the brackets, there is an oil-absorbing cotton roller rotatably connected. The vertical ends of the suction cover and the suction elbow are respectively arranged inside the pre-treatment vertical frame.

[0007] Preferably, at the lower left position of the heat treatment machine case, there is a transmission bottom frame fixedly connected. Inside the transmission bottom frame, there is a transmission supporting roller rotatably installed. On the top of the transmission supporting roller, there is a pre-formed zinc sheet body supported. The pre-formed zinc sheet body respectively passes through the inside of the heat treatment machine case and the square opening.

[0008] Preferably, a conveying roller is arranged at the middle position inside the heat treatment machine case. Telescopic rods are respectively connected to both sides of the top end of the heat treatment machine case. The cylinder ends of a group of telescopic rods are fixedly connected to the heat treatment machine case. The end of the telescopic rod is connected with a heat insulation frame. An electric heating elbow is arranged at the bottom position of the heat insulation frame. The electric heating elbow and the prefabricated zinc sheet body are arranged opposite to each other in the up and down positions.

[0009] Preferably, two support frames arranged symmetrically front and back are arranged at the upper left position of the heat treatment machine case. A calendering roller is rotatably installed between a group of support frames. The bottom of the calendering roller is in contact with the top of the prefabricated zinc sheet body. A driving motor is fixedly installed at the middle position of the support frame at the front end of the heat treatment machine case. The output end of the driving motor penetrates through the support frame and is connected to the calendering roller.

[0010] Preferably, the oil-absorbing cotton roller is arranged below the vertical central axis of the suction square box. The suction port of the suction square box is arranged downward. The suction inlet of the suction main chamber is communicated with the suction outlet of the suction elbow. The bottom of the suction main chamber is threadedly connected with a detachable material cylinder. The outer shape of the bracket is in an "L" shape. The bracket and the conical inner plate are bolted together. The roller surface of the oil-absorbing cotton roller is in contact with the surface of the prefabricated zinc sheet body.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] In the present utility model, by arranging the suction square box, the suction hood, the suction elbow, the suction main chamber, the detachable material cylinder, the conical inner plate, the bracket and the oil-absorbing cotton roller, it is convenient for the zinc powder processing and calendering forming equipment to use the multi-stage cleaning structure composed of the suction square box, the suction hood, the suction elbow, the suction main chamber, the detachable material cylinder, the conical inner plate, the bracket and the oil-absorbing cotton roller to remove the dirt such as residual oil stains, grease and dust on the surface of the prefabricated zinc sheet body respectively under the limiting action of the pretreatment vertical frame and the square opening before the calendering processing of the prefabricated zinc sheet body. While timely cleaning the dirt, it can avoid the problem that the dirt generates new substances that are not easy to remove on the surface of the prefabricated zinc sheet body due to the influence of high temperature, and can also ensure the processing effect after the equipment completes the calendering forming processing operation. Description of the Drawings

[0013] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 It is a semi-sectional structure schematic diagram inside the pretreatment vertical frame of the present utility model;

[0015] Figure 3 It is a left view structure schematic diagram of the pretreatment vertical frame of the present utility model.

[0016] In the figure: 1, heat treatment machine case; 2, pretreatment vertical frame; 3, square opening; 4, suction square frame; 5, suction hood; 6, suction elbow; 7, suction main bin; 8, detachable cartridge; 9, conical inner plate; 10, bracket; 11, oil-absorbing cotton roller; 12, prefabricated zinc sheet body; 13, transmission bottom frame; 14, conveyor idler; 15, telescopic rod; 16, heat insulation frame; 17, electric heating elbow; 18, support frame; 19, calender roll; 20, drive motor. Specific implementation mode

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0018] Please refer to Figures 1-3 , the present invention provides a technical solution:

[0019] A zinc powder processing and calendering forming device includes a heat treatment machine case 1. A pretreatment vertical frame 2 is provided at one side of the heat treatment machine case 1. A square opening 3 is opened inside the pretreatment vertical frame 2. A suction square frame 4 is provided above the inner side of the square opening 3. A suction hood 5 is connected above the suction square frame 4. A suction elbow 6 is connected to the top of the suction hood 5. A suction main bin 7 is fixedly installed at a position above one side of the pretreatment vertical frame 2. A conical inner plate 9 is fixedly connected to the middle position inside the suction square frame 4. Two brackets 10 arranged symmetrically in the front and back are provided at the bottom of the conical inner plate 9. An oil-absorbing cotton roller 11 is rotatably connected between a group of brackets 10. The vertical ends of the suction hood 5 and the suction elbow 6 are respectively arranged inside the pretreatment vertical frame 2.

[0020] Such as Figure 1As shown, a transmission bottom frame 13 is fixedly connected to the lower left position of the heat treatment machine case 1. A conveying roller 14 is rotatably installed inside the transmission bottom frame 13. A prefabricated zinc sheet body 12 is supported on the top of the conveying roller 14. The prefabricated zinc sheet body 12 respectively passes through the interiors of the heat treatment machine case 1 and the square opening 3. When the prefabricated zinc sheet body 12 undergoes a rolling process through the rotation of the rolling roller 19 inside the heat treatment machine case 1, a row of conveying rollers 14 will, while conveying the prefabricated zinc sheet body 12 through rotation, also provide a certain degree of support when the prefabricated zinc sheet body 12 is undergoing the rolling process; a conveying roller 14 is provided at the middle position inside the heat treatment machine case 1. Telescopic rods 15 are respectively connected to both sides of the top end of the heat treatment machine case 1. The cylinder ends of a group of telescopic rods 15 are fixedly connected to the heat treatment machine case 1. The end of the telescopic rod 15 is connected to a heat insulation frame 16. An electric heating elbow 17 is provided at the bottom position of the heat insulation frame 16. The electric heating elbow 17 and the prefabricated zinc sheet body 12 are arranged opposite to each other in the vertical direction. During the process of the prefabricated zinc sheet body 12 passing through the interior of the heat treatment machine case 1 for conveying, the device will heat-treat the prefabricated zinc sheet body 12 through the electric heating elbow 17; two support frames 18 arranged symmetrically front and back are provided at the upper left position of the heat treatment machine case 1. A rolling roller 19 is rotatably installed between a group of support frames 18. The bottom of the rolling roller 19 is in contact with the top of the prefabricated zinc sheet body 12. A driving motor 20 is fixedly installed at the middle position of the support frame 18 at the front end of the heat treatment machine case 1. The output end of the driving motor 20 passes through the support frame 18 and is connected to the rolling roller 19. When the rolling roller 19 rotates to perform the rolling process on the prefabricated zinc sheet body 12, a group of front and back support frames 18 will provide a stable support function for it.

[0021] As Figure 1 , Figure 2 and Figure 3 shown, the oil-absorbing cotton roller 11 is arranged below the vertical central axis of the suction square box 4. The suction port of the suction square box 4 is arranged downward. The suction inlet of the suction main chamber 7 is communicated with the suction outlet of the suction elbow 6. The bottom of the suction main chamber 7 is threadedly connected with a detachable cylinder 8. The outer shape of the bracket 10 is in an "L" shape. The bracket 10 and the conical inner plate 9 are bolted together. The roller surface of the oil-absorbing cotton roller 11 is in contact with the surface of the prefabricated zinc sheet body 12. While the suction structure sucks and cleans the dust on the surface of the prefabricated zinc sheet body 12, the oil-absorbing cotton roller 11 that can roll along with the prefabricated zinc sheet body 12 will clean the residual oil stains on the surface of the prefabricated zinc sheet body 12 by adsorption.

[0022] Workflow: All the electric energy required when the equipment in this utility model starts and operates comes from an external power source. When it is necessary to use this zinc powder processing and rolling forming equipment to perform rolling processing on the prefabricated zinc sheet body 12, as the prefabricated zinc sheet body 12 is taken out from the upper-level processing equipment and gradually conveyed into the equipment from right to left. First, when the prefabricated zinc sheet body 12 is first conveyed into the internal part of the pretreatment vertical frame 2, the equipment will utilize the suction force generated after the fan provided in the suction main bin 7 starts to operate, and through the conduction between the suction elbow 6, the suction hood 5, and the suction square frame 4, suck and clean the dust and dirt remaining on the surface of the prefabricated zinc sheet body 12, enabling it to be sucked into the detachable cartridge 8 for dust collection. At the same time, under the connection and limitation of the conical inner plate 9 and the bracket 10, the oil-absorbing cotton roller 11 will adsorb and clean the oil stain remaining on its surface during the process of rolling synchronously with the surface of the prefabricated zinc sheet body 12, cooperating with the entire equipment to complete the oil stain cleaning operation. Then, the prefabricated zinc sheet body 12 after the surface cleaning operation is conveyed into the internal part of the heat treatment machine box 1, so that the equipment can realize the preheating processing operation of the prefabricated zinc sheet body 12 through the heat transfer effect when the electric heating elbow 17 is energized. Under the auxiliary conveying and supporting action of a row of conveying rollers 14, the equipment will realize the rolling forming processing of the prefabricated zinc sheet body 12 through the pressing force generated when the rolling roller 19 rotates.

[0023] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A zinc powder processing and rolling forming device, including a heat treatment machine case (1), characterized in that: On one side of the heat treatment machine case (1), a pretreatment vertical frame (2) is provided. Inside the pretreatment vertical frame (2), a square opening (3) is formed. Above the inner side of the square opening (3), a suction square frame (4) is provided. Above the suction square frame (4), a suction hood (5) is connected. At the top of the suction hood (5), a suction elbow (6) is connected. Above one side of the pretreatment vertical frame (2), a suction main chamber (7) is fixedly installed. In the middle of the inner side of the suction square frame (4), a conical inner plate (9) is fixedly connected. At the bottom of the conical inner plate (9), two brackets (10) are provided in a front-back symmetric structure. Between a set of the brackets (10), an oil-absorbing cotton roller (11) is rotatably connected. The vertical ends of the suction hood (5) and the suction elbow (6) are respectively arranged inside the pretreatment vertical frame (2).

2. A zinc powder processing calendering and forming device according to claim 1, characterized in that: At the lower left position of the heat treatment machine case (1), a transmission bottom frame (13) is fixedly connected. Inside the transmission bottom frame (13), a conveying roller (14) is rotatably installed. On the top of the conveying roller (14), a prefabricated zinc sheet body (12) is supported. The prefabricated zinc sheet body (12) respectively passes through the inside of the heat treatment machine case (1) and the square opening (3).

3. The zinc powder processing rolling forming equipment according to claim 2, characterized in that: At the two sides of the top end of the heat treatment machine case (1), telescopic rods (15) are respectively connected. The cylinder ends of a set of the telescopic rods (15) are fixedly connected to the heat treatment machine case (1). The ends of the telescopic rods (15) are connected with a heat insulation frame (16). At the bottom position of the heat insulation frame (16), an electric heating elbow (17) is provided. The electric heating elbow (17) and the prefabricated zinc sheet body (12) are arranged opposite to each other in the up-down position.

4. A zinc powder processing rolling and forming device according to claim 2, characterized in that: At the upper left position of the heat treatment machine case (1), two supports (18) are provided in a front-back symmetric structure. Between a set of the supports (18), a rolling roller (19) is rotatably installed. The bottom of the rolling roller (19) is in contact with the top of the prefabricated zinc sheet body (12). At the middle position of the support (18) at the front end of the heat treatment machine case (1), a driving motor (20) is fixedly installed. The output end of the driving motor (20) passes through the support (18) and is connected to the rolling roller (19).

5. The zinc powder processing rolling forming equipment according to claim 2, characterized in that: The oil-absorbing cotton roller (11) is arranged below the vertical central axis of the suction square frame (4). The suction port of the suction square frame (4) is arranged downward. The suction inlet of the suction main chamber (7) is communicated with the suction outlet of the suction elbow (6). At the bottom of the suction main chamber (7), a detachable material cylinder (8) is connected by a thread. The outer shape of the bracket (10) is in an "L" shape structure. The bracket (10) and the conical inner plate (9) are connected by bolts. The roller surface of the oil-absorbing cotton roller (11) is in contact with the surface of the prefabricated zinc sheet body (12).