Flat pipe cutting and distributing equipment
Through the design of the material separation mechanism, the problem of stacking and discharge of flat aluminum tubes after cutting is solved, accurate detection and compatibility are achieved, and the risk of stacking is reduced.
Patent Information
- Application Number
- CN202422364477.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-26
AI Technical Summary
After the aluminum tube is cut, the flat aluminum tube is prone to overlap and discharge due to adhesion, resulting in subsequent detection difficulties and stacking problems.
The feeding mechanism is adopted, including the driving wheel and the driven wheel, to form a discharge channel. By adjusting the position of the bolts and linear bearings, the multi-section flat aluminum tubes are prevented from being superimposed on the discharge, and are compatible with aluminum tubes of different widths.
It realizes accurate detection of single-section flat aluminum tubes and reduces stacking materials, improves equipment compatibility, and meets the cutting needs of aluminum tubes of different widths.
Smart Images

Figure CN223114257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum pipe processing, and particularly relates to a flat tube cutting and material distributing device. Background Art
[0002] In the production line of short micro-channel aluminum flat tubes, a cutting machine is needed to cut the flat tubes. After cutting, the flat aluminum tubes are transported through a belt line, and the lengths or edges of the front and rear ends of the flat aluminum tubes are detected during the transportation process.
[0003] However, in the actual production line, there will always be a situation where the front and rear two pieces of materials are stacked during the discharging process due to adhesion after the cutting machine finishes cutting, resulting in the inability to detect the front and rear ends of the flat aluminum tubes during the subsequent transportation process, and even the problem of material stacking at the outlet of the cutting machine. Summary of the Utility Model
[0004] In view of the above-mentioned disadvantages of the prior art, the purpose of the present utility model is to provide a flat tube cutting and material distributing device, which is used to solve the problem that the flat aluminum tubes are prone to stacking due to adhesion during the discharging process after being cut in the prior art.
[0005] To achieve the above purpose and other related purposes, the present utility model provides a flat tube cutting and material distributing device, including a cutting machine. An outlet is provided on the cutting machine, and the cutting machine is used to cut the flat aluminum tubes into segments and discharge them through the outlet.
[0006] A material distributing mechanism is provided at the outlet of the cutting machine. The material distributing mechanism includes: a base. On one side of the upper end of the base, a first runner module is provided, and on the other side, a second runner module is provided. The first runner module uses a stepping motor and a driving wheel, and the driving wheel is connected to the output end of the stepping motor.
[0007] The second runner module uses a driven wheel.
[0008] There is a discharging channel between the driving wheel and the driven wheel, which is communicated with the outlet of the cutting machine. Only one section of the flat tube is allowed to pass through the discharging channel at a time.
[0009] In an embodiment of the present utility model, the first runner module includes a first fixing seat, and the first fixing seat is installed on the base.
[0010] An electric motor mounting plate is provided at the upper end of the first fixing seat, and the stepping motor is installed on the electric motor mounting plate.
[0011] In an embodiment of the present utility model, an adjusting bolt is further provided on the first fixing seat, and a threaded hole is provided on the electric motor mounting plate. The adjusting bolt is threadedly connected to the threaded hole.
[0012] In an embodiment of the present utility model, the second runner module includes a second fixed seat, and the second fixed seat is installed on the base;
[0013] A linear bearing is installed on the second fixed seat, and a telescopic support rod is installed on the second fixed seat through the linear bearing. The driven wheel is rotatably installed on the support rod through a pin shaft.
[0014] In an embodiment of the present utility model, a limit seat is provided on the base, and a rectangular hole is provided on the limit seat; a rectangular head is provided at the end of the support rod away from the driven wheel, and the rectangular head is fitted in the rectangular hole to form an anti-rotation limit structure.
[0015] In an embodiment of the present utility model, a limit ring is sleeved on the support rod. The limit ring is located between the second fixed seat and the limit seat and is distributed close to the second fixed seat, and is used to limit the moving distance of the support rod driving the driven wheel to approach the driving wheel;
[0016] A spring is also sleeved on the support rod. The spring is connected between the linear bearing and the end of the support rod where the driven wheel is installed, and is used to limit the moving distance of the support rod driving the driven wheel to move away from the driving wheel.
[0017] In an embodiment of the present utility model, both the driving wheel and the driven wheel adopt I-shaped wheels.
[0018] In an embodiment of the present utility model, the base includes a first bottom plate and a second bottom plate. Quick-insert rotation holes communicating with each other are provided on the first bottom plate and the second bottom plate, and a detachable quick-insert knob is fitted in the quick-insert rotation holes.
[0019] As described above, the flat tube cutting and material separating device of the present utility model has the following beneficial effects:
[0020] By setting a material separating mechanism, the material separating mechanism forms a discharge channel by the cooperation of a driving wheel and a driven wheel. The discharge channel can limit the single discharge quantity of the flat aluminum tubes, prevent the multi-section flat aluminum tubes cut into segments from discharging in a stacked state due to adhesion, which is beneficial to accurately detecting the cutting states of the front and rear ends of a single-section flat aluminum tube and kicking the flat aluminum tubes; and the material separating mechanism can also guide the materials through the rotation cooperation of the driving wheel and the driven wheel, improve the discharging effect of the flat aluminum tubes, and reduce the possibility of material accumulation at the outlet of the cutting machine; by setting an adjusting bolt in the first runner module and a linear bearing in the second runner module, the adjusting bolt can adjust the placement position of the stepping motor by screwing and then adjust the rotation position of the driving wheel, and the support rod can telescopically move relative to the second fixed seat through the linear bearing, and then adjust the rotation position of the driven wheel. By adjusting the positions of the driving wheel and the driven wheel, flat aluminum tubes of various width types can be compatible to pass through, improve the compatibility of the equipment, meet the material separating requirements after cutting and discharging flat aluminum tubes of different widths, and have good application prospects. Brief Description of the Drawings
[0021] Figure 1 It shows a schematic diagram of the overall structure of the present utility model.
[0022] Figure 2 Shown as Figure 1 An enlarged schematic diagram of the cutting machine in [the figure].
[0023] Figure 3 Shown as Figure 1 An enlarged schematic diagram of [the figure] with the cutting machine removed.
[0024] Figure 4 Shown as Figure 1 An exploded schematic diagram of the base in [the figure]
[0025] Description of Component Labels
[0026] Cutting machine 1; Outlet 11; Base 2; First bottom plate 21; Second bottom plate 22; Quick-insert rotary hole 23; Quick-insert knob 24; First runner module 3; Stepper motor 31; Driving wheel 32; First fixing seat 33; Motor mounting plate 34; Screw hole 341; Adjusting bolt 35; Second runner module 4; Driven wheel 41; Second fixing seat 42; Linear bearing 43; Support rod 44; Rectangular head 441; Limit ring 45; Spring 46; Limit seat 5; Rectangular hole 51; Discharge channel a. Detailed Description of the Preferred Embodiment
[0027] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.
[0028] Please refer to Figures 1 to 4 . It should be noted that the structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in the art to understand and read, and are not used to limit the implementation conditions of the present utility model. Therefore, they do not have any technical essence. Any modification of the structure, change of the ratio relationship, or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope that can be covered by the technical content disclosed in the present utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle", and "one" cited in this specification are only for the convenience of description and are not used to limit the implementation scope of the present utility model. The change or adjustment of their relative relationships, without substantial change in the technical content, should also be regarded as the scope in which the present utility model can be implemented.
[0029] Please refer to Figures 1 - 4, the present utility model provides a flat tube cutting and material distributing device, including a cutting machine 1, an outlet 11 is provided on the cutting machine 1, and the cutting machine 1 is used for cutting and segmenting flat aluminum tubes and discharging them through the outlet 11; a material distributing mechanism is provided at the outlet 11 of the cutting machine 1, and the material distributing mechanism includes: a base 2, a first rotating wheel module 3 is provided on one side of the upper end of the base 2, and a second rotating wheel module 4 is provided on the other side. The first rotating wheel module 3 uses a stepping motor 31 and a driving wheel 32, and the driving wheel 32 is connected to the output end of the stepping motor 31; the second rotating wheel module 4 uses a driven wheel 41; both the driving wheel 32 and the driven wheel 41 are I-shaped wheels. There is a material discharging channel a communicating with the outlet of the cutting machine 1 between the driving wheel 32 and the driven wheel 41, and only one section of flat aluminum tube is allowed to pass through the material discharging channel a at a time; the material discharging channel a can limit the number of flat aluminum tubes discharged at a time, preventing multiple sections of flat aluminum tubes cut and segmented from being discharged in a stacked state due to adhesion, which is beneficial to accurately detecting the cutting states of the front and rear ends of a single section of flat aluminum tube and to kicking the flat aluminum tube; and the material discharging channel a is formed by a driving wheel 32 and a driven wheel 41, and the driving wheel 32 and the driven wheel 41 are rotationally matched for guiding materials, improving the material discharging effect of the flat aluminum tube and reducing the possibility of material accumulation at the outlet 11 of the cutting machine 1.
[0030] The first rotating wheel module 3 includes a first fixing seat 33, and the first fixing seat 33 is installed on the base 2; a motor mounting plate 34 is provided at the upper end of the first fixing seat 33, and the stepping motor 31 is installed on the motor mounting plate 34; an adjusting bolt 35 is further provided on the first fixing seat 33, a threaded hole 341 is provided on the motor mounting plate 34, and the adjusting bolt 35 is threadedly connected through the threaded hole 341. The adjusting bolt 35 can adjust the placement position of the stepping motor 31 by threading and then adjust the rotating position of the driving wheel 32. The second rotating wheel module 4 includes a second fixing seat 42, and the second fixing seat 42 is installed on the base 2; a linear bearing 43 is installed on the second fixing seat 42, and a telescopic support rod 44 is installed on the second fixing seat 42 through the linear bearing 43. The driven wheel 41 is rotatably installed on the support rod 44 through a pin shaft; the support rod 44 can telescopically move relative to the second fixing seat 42 through the linear bearing 43, thereby adjusting the rotating position of the driven wheel 41. By adjusting the positions of the driving wheel 32 and the driven wheel 41, the present utility model can accommodate flat aluminum tubes of various width types to pass through, improving the compatibility of the device and meeting the material distributing requirements after cutting and discharging flat aluminum tubes of different widths.
[0031] The base 2 includes a first base plate 21 and a second base plate 22. The first base plate 21 and the second base plate 22 are provided with fast-insert rotary holes 23 that communicate with each other. A detachable fast-insert knob 24 is fitted in the fast-insert rotary holes 23. By inserting the fast-insert knob 24 into the fast-insert rotary holes 23 and rotating it, the base 2 can be quickly assembled, and by rotating and pulling out the fast-insert knob 24 in the fast-insert rotary holes 23, the base 2 can be quickly disassembled, thus facilitating the disassembly and assembly of the material distribution mechanism without affecting the maintenance of the cutting machine 1.
[0032] A limit seat 5 is provided on the base 2, and a rectangular hole 51 is provided on the limit seat 5; a rectangular head 441 is provided at the end of the support rod 44 far from the driven wheel 41. The rectangular head 441 is fitted in the rectangular hole 51 to form an anti-rotation limit structure, and at the same time, it does not affect the left and right telescopic movement of the support rod 44; a limit ring 45 is sleeved on the support rod 44. The limit ring 45 is located between the second fixed seat 42 and the limit seat 5 and is distributed close to the second fixed seat 42, and is used to limit the moving distance of the support rod 44 driving the driven wheel 41 to approach the driving wheel 32; a spring 46 is also sleeved on the support rod 44. The spring 46 is connected between the linear bearing 43 and the end of the support rod 44 where the driven wheel 41 is installed, and is used to limit the moving distance of the support rod 44 driving the driven wheel 41 to move away from the driving wheel 32; and the spring 46 can also position the support rod 44 to prevent the support rod 44 from retracting backward during use, ensuring the reliable application of the second rotating wheel module 4.
[0033] In summary, for the flat tube cutting and material distribution equipment provided by the present invention, the use of the material distribution mechanism can prevent the multi-section flat aluminum tubes that are cut and segmented from being discharged in a stacked state due to adhesion, which is beneficial to accurately detecting the cutting states of the front and rear ends of a single-section flat aluminum tube subsequently and is beneficial to kicking the flat aluminum tubes; both the driving wheel 32 and the driven wheel 41 in the material distribution mechanism can be independently adjusted left and right, so that the width of the discharge channel a can be adjusted, so as to be compatible with flat aluminum tubes of various width types to pass through, improving the compatibility of the equipment and meeting the material distribution requirements after the cutting and discharging of flat aluminum tubes of different widths, and having good application prospects. Therefore, the present invention effectively overcomes various disadvantages in the prior art and has high industrial utilization value.
[0034] The above embodiments are only illustrative of the principles and effects of the present invention, and are not used to limit the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. A flat tube cutting and material distributing device, including a cutting machine, which is provided with an outlet. The cutting machine is used to cut the flat aluminum tube into segments and discharge the materials through the outlet. Characterized in that, A material distributing mechanism is provided at the outlet of the cutting machine. The material distributing mechanism includes: a base. On one side of the upper end of the base, there is a first runner module, and on the other side, there is a second runner module. The first runner module uses a stepping motor and a driving wheel, and the driving wheel is connected to the output end of the stepping motor. The second runner module uses a driven wheel. There is a material discharging channel that communicates with the outlet of the cutting machine between the driving wheel and the driven wheel. Only one section of the flat aluminum tube is allowed to pass through the material discharging channel at a time.
2. The flat tube cutting and material dividing equipment according to claim 1, wherein: The first runner module includes a first fixing seat, and the first fixing seat is installed on the base. An electric motor mounting plate is provided at the upper end of the first fixing seat, and the stepping motor is installed on the electric motor mounting plate.
3. The flat tube cutting and material dividing device according to claim 2, wherein: An adjusting bolt is also provided on the first fixing seat, and a threaded hole is provided on the electric motor mounting plate. The adjusting bolt is threadedly connected through the threaded hole.
4. The flat tube cutting and material dividing device according to claim 1, wherein: The second runner module includes a second fixing seat, and the second fixing seat is installed on the base. A linear bearing is installed on the second fixing seat. The second fixing seat is provided with a telescopic support rod through the linear bearing, and the driven wheel is rotatably installed on the support rod through a pin shaft.
5. The flat tube cutting and material dividing device according to claim 4, wherein: A limiting seat is provided on the base, and a rectangular hole is provided on the limiting seat. A rectangular head is provided at the end of the support rod away from the driven wheel, and the rectangular head is fitted in the rectangular hole to form an anti-rotation limiting structure.
6. The flat tube cutting and material separating device according to claim 5, characterized in that: A limiting ring is sleeved on the support rod. The limiting ring is located between the second fixing seat and the limiting seat and is distributed close to the second fixing seat, and is used to limit the moving distance of the support rod driving the driven wheel to approach the driving wheel. A spring is also sleeved on the support rod. The spring is connected between the linear bearing and the end of the support rod where the driven wheel is installed, and is used to limit the moving distance of the support rod driving the driven wheel to move away from the driving wheel.
7. The flat tube cutting and material dividing device according to claim 1, characterized in that: Both the driving wheel and the driven wheel use I-shaped wheels.
8. The flat tube cutting and material separating device according to claim 1, characterized in that: The base includes a first bottom plate and a second bottom plate. Quick-insert rotating holes that communicate with each other are provided on the first bottom plate and the second bottom plate, and a detachable quick-insert knob is fitted in the quick-insert rotating holes.