Dustproof device for inductor production

Abstract

The utility model discloses a dustproof device for inductor production, and relates to the technical field of inductor production. The device comprises a workbench, the top of the workbench is fixedly connected with an L-shaped supporting plate, a lifting assembly is fixedly installed at the top of the L-shaped supporting plate, a covering and sucking assembly is arranged at the bottom of the lifting end of the lifting assembly, a cutting assembly is arranged in the covering and sucking assembly, and a collecting assembly is arranged at the conveying end of the covering and sucking assembly. And a purifying assembly is arranged in the collecting assembly. According to the collecting assembly, chippings and smoke dust generated by cutting can be sucked by covering the sucking assembly, at the moment, the collecting assembly can collect the chippings, and the sucked smoke dust can be discharged from the interior of the collecting assembly after being purified by the purifying assembly; by means of the arrangement, smoke dust generated when the workpiece is cut can be discharged from the interior of the device after being purified by the purifying assembly, and therefore the smoke dust cannot affect the body health of workers.

Description

Technical Field

[0001] The utility model belongs to the technical field of inductor production. Specifically, it particularly relates to a dust-proof device for inductor production. Background Technique

[0002] Welding fume is generated during the welding process. It mainly comes from the evaporation gas of metal elements in the welding raw materials, which rapidly oxidizes and condenses in the air to form a mixture of metal and its compounds, fume or aerosol. Cutting operations, although different from the welding process, also involve high temperatures and the oxidation or fracture of metal materials. Therefore, similar fumes will also be generated during the cutting process.

[0003] The outer shell of the inductor is mainly made of metal materials. When processing the outer shell of the inductor, the wire cutting process is involved. When performing this process, the outer shell of the inductor needs to be cut by a cutting device. When performing this operation, fumes similar to welding fume are easily generated. In the prior art, the fumes generated during the cutting of the outer shell directly float into the air. Since these fumes contain various harmful substances, including heavy metal oxides, iron oxide, silicon dioxide, manganese oxide, etc., the fumes generated during the cutting of the outer shell are likely to pose a threat to human health.

[0004] Regarding the problems in the related technology, no effective solution has been proposed yet. Content of the Utility Model

[0005] Regarding the problems in the related technology, the utility model proposes a dust-proof device for inductor production to overcome the above-mentioned technical problems existing in the prior related technology.

[0006] To solve the above-mentioned technical problems, the utility model is realized through the following technical solutions:

[0007] The utility model is a dust-proof device for inductor production, including a workbench. The top of the workbench is fixedly connected with an L-shaped support plate. The top of the L-shaped support plate is fixedly installed with a lifting component. The bottom of the lifting end of the lifting component is provided with a covering and sucking component. The inside of the covering and sucking component is provided with a cutting component. The top of the workbench is provided with a fixing component. The conveying end of the covering and sucking component is provided with a collecting component. The inside of the collecting component is provided with a purification component.

[0008] Further, the lifting component includes a hydraulic cylinder. The hydraulic cylinder is fixedly installed on the top of the L-shaped support plate. The outer surface of the output end of the hydraulic cylinder penetrates through the L-shaped support plate and is fixedly connected with a mounting plate.

[0009] Further, the covering and sucking component includes a limiting rod, the limiting rod is movably connected to the mounting plate, the bottom end of the limiting rod is fixedly connected with a transparent covering, the top end of the transparent covering is fixedly connected with a telescopic tube, the top end of the telescopic tube penetrates through the mounting plate and is fixedly connected with a conveying tube, and a spring is fixedly connected between the inner wall of the top end of the limiting rod and the mounting plate.

[0010] Further, the cutting component includes a mounting frame, the output end of the hydraulic cylinder penetrates through the transparent covering and is fixedly connected with the mounting frame, a motor is fixedly installed inside the mounting frame, the output end of the motor penetrates through the mounting frame and is fixedly installed with a cutting head, and the bottom of the cutting head is higher than the bottom of the transparent covering.

[0011] Further, the fixing component includes a moving plate, a vacuum suction cup is arranged on the top of the moving plate, a moving groove is formed in the top of the workbench, an air extraction pipe is fixedly connected to the bottom of the moving plate corresponding to the vacuum suction cup, the air extraction pipe is movably connected with the moving groove, an electric push rod is fixedly installed at the bottom of the workbench, the pushing end of the electric push rod is fixedly connected with the air extraction pipe, a fixing plate is fixedly connected to the top of the workbench, an adjusting screw rod is threadedly connected to one side of the fixing plate, one end of the adjusting screw rod is rotatably connected with an L-shaped positioning plate, and the L-shaped positioning plate is movably connected with the moving plate.

[0012] Further, the collecting component includes a collecting box, the conveying tube is fixedly connected with the collecting box, an air extractor is arranged on one side of the collecting box, the air extraction end of the air extractor is fixedly connected with the collecting box, a filter screen is fixedly connected inside the collecting box, a through groove is formed in the front of the collecting box, a collecting box is movably connected inside the through groove, and filter holes are formed in one side of the collecting box.

[0013] Further, the purification component includes a corrugated activated carbon plate, a corrugated groove is formed in the bottom of the inner wall of the collecting box, the corrugated groove penetrates through the top of the collecting box, the corrugated activated carbon plate is movably connected with the corrugated groove, a plurality of corrugated activated carbon plates and corrugated grooves are arranged in an array, and limiting sleeve shells are fixedly installed at the top of the collecting box corresponding to the plurality of corrugated activated carbon plates.

[0014] The utility model has the following beneficial effects:

[0015] 1. The utility model enables the covering and sucking component to cooperate with the workbench to cover the cutting component, the fixing component and the workpiece fixed by the fixing component through the lifting component, so that the collecting component can better suck the dust and debris generated during the cutting process. At the same time, the collecting component can collect the sucked debris, and the sucked dust can be discharged from the inside of the collecting component after being purified by the purification component. The above settings enable the dust generated during the cutting of the workpiece to be discharged from the inside of the device only after being purified by the purification component, so that the dust will not affect the physical health of the staff.

[0016] 2. The dust inside the collecting box of the utility model can pass through the filter screen by the air extractor and be initially filtered, and then pass through the inside of multiple corrugated activated carbon plates. Since the overall shape of the corrugated activated carbon plates is wavy, the dust takes a longer time to pass through between the multiple corrugated activated carbon plates. This setting enables the corrugated activated carbon plates to better adsorb the harmful substances inside the dust.

[0017] Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 It is a schematic diagram of the external contour structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the covering and sucking component structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the transparent covering hood structure of the utility model;

[0022] Figure 4 It is a schematic diagram of the cutting component structure of the utility model;

[0023] Figure 5 It is a schematic diagram of the fixing component structure of the utility model;

[0024] Figure 6 It is a schematic diagram of the bottom view structure of the workbench of the utility model;

[0025] Figure 7 It is a schematic diagram of the collecting component structure of the utility model;

[0026] Figure 8 This is a schematic structural diagram of the purification component of the present utility model.

[0027] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0028] 1. Workbench; 2. L-shaped support plate; 3. Lifting component; 301. Hydraulic cylinder; 302. Mounting plate; 4. Cover suction component; 401. Limit rod; 402. Transparent cover; 403. Telescopic tube; 404. Transport pipe; 405. Spring; 5. Cutting component; 501. Mounting frame; 502. Motor; 503. Cutting head; 6. Fixing component; 601. Moving plate; 602. Vacuum suction cup; 603. Moving groove; 604. Exhaust pipe; 605. Electric push rod; 606. Fixed plate; 607. Adjusting screw; 608. L-shaped positioning plate; 7. Collection component; 701. Collection box; 702. Exhaust fan; 703. Filter screen; 704. Through groove; 705. Collection box; 706. Filter hole; 8. Purification component; 801. Corrugated activated carbon plate; 802. Corrugated groove; 803. Limit housing. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the utility model.

[0030] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating orientation or position relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the utility model.

[0031] Please refer to Figures 1-8 As shown, the present utility model is a dust-proof device for inductance production, including a workbench 1. The top of the workbench 1 is fixedly connected with an L-shaped support plate 2. The top of the L-shaped support plate 2 is fixedly installed with a lifting component 3. The bottom of the lifting end of the lifting component 3 is provided with a cover suction component 4. The inside of the cover suction component 4 is provided with a cutting component 5. The top of the workbench 1 is provided with a fixing component 6. The transport end of the cover suction component 4 is provided with a collection component 7. The inside of the collection component 7 is provided with a purification component 8.

[0032] The workpiece is fixed by the fixing component 6. Meanwhile, the covering and sucking component 4 moves downward under the push of the lifting component 3 and covers the fixed workpiece. Then, the cutting component 5 comes into contact with the workpiece and cuts it. At this time, the collecting component 7 can suck the smoke and debris generated during the cutting process through the covering and sucking component 4, so that the collecting component 7 can collect the debris. At the same time, the purification component 8 inside the collecting component 7 can adsorb and purify the harmful substances carried inside the smoke, and the purified smoke is discharged from the inside of the collecting component 7.

[0033] Through the lifting component 3, the covering and sucking component 4 can cooperate with the workbench 1 to cover the cutting component 5, the fixing component 6, and the workpiece fixed by the fixing component 6, so that the collecting component 7 can better suck the smoke and debris generated during the cutting process. At the same time, the collecting component 7 can collect the sucked debris, and the sucked smoke can be discharged from the inside of the collecting component 7 after being purified by the purification component 8. The above settings make the smoke generated during the cutting of the workpiece be discharged from the inside of the device only after being purified by the purification component 8, so that the smoke will not affect the physical health of the staff.

[0034] In one embodiment, for the above-mentioned lifting component 3, the lifting component 3 includes a hydraulic cylinder 301. The hydraulic cylinder 301 is fixedly installed on the top of the L-shaped support plate 2. The outer surface of the output end of the hydraulic cylinder 301 penetrates through the L-shaped support plate 2 and is fixedly connected to a mounting plate 302. The covering and sucking component 4 includes a limiting rod 401. The limiting rod 401 is movably connected to the mounting plate 302. The bottom end of the limiting rod 401 is fixedly connected to a transparent covering 402. The top end of the transparent covering 402 is fixedly connected to a telescopic tube 403. The top end of the telescopic tube 403 penetrates through the mounting plate 302 and is fixedly connected to a transportation tube 404. A spring 405 is fixedly connected between the inner wall of the top end of the limiting rod 401 and the mounting plate 302.

[0035] By driving the hydraulic cylinder 301, the output end of the hydraulic cylinder 301 drives the transparent covering 402 to move downward through the mounting plate 302, the limiting rod 401, and the spring 405, so that the transparent covering 402 can come into contact with the top of the workbench 1. This setting makes the transparent covering 402 cooperate with the workbench 1 to fully cover the cutting component 5 and the fixing component 6, so that the smoke generated during the cutting of the workpiece will not flow out from the inside of the transparent covering 402, thereby improving the overall dust-proof effect of the device. At the same time, the setting of the transparent covering 402 enables the staff to view the cutting situation inside the transparent covering 402.

[0036] In one embodiment, for the above-mentioned cutting assembly 5, the cutting assembly 5 includes a mounting frame 501. The output end of the hydraulic cylinder 301 penetrates through the transparent cover 402 and is fixedly connected to the mounting frame 501. A motor 502 is fixedly installed inside the mounting frame 501. The output end of the motor 502 penetrates through the mounting frame 501 and is fixedly installed with a cutting head 503. The bottom of the cutting head 503 is higher than the bottom of the transparent cover 402.

[0037] After the transparent cover 402 comes into contact with the workbench 1, the cutting head 503 has not yet come into contact with the workpiece. Then the hydraulic cylinder 301 continues to drive the cutting head 503 to move downward. At this time, the mounting plate 302 can squeeze the spring 405, and the transparent cover 402 will not hinder the movement of the cutting head 503. After the cutting head 503 comes into contact with the workpiece, the motor 502 drives the cutting head 503 to rotate and starts the wire cutting operation on the workpiece. By arranging the cutting assembly 5 inside the transparent cover 402, the transparent cover 402 can better cover the workpiece being cut. At the same time, the settings of the spring 405, the limit rod 401 and the mounting plate 302 enable the cutting head 503 to still move downward normally after the transparent cover 402 comes into contact with the workbench 1.

[0038] In one embodiment, for the above-mentioned fixing assembly 6, the fixing assembly 6 includes a moving plate 601. A vacuum chuck 602 is arranged on the top of the moving plate 601. A moving groove 603 is formed on the top of the workbench 1. A suction pipe 604 is fixedly connected to the bottom of the moving plate 601 corresponding to the vacuum chuck 602. The suction pipe 604 is movably connected to the moving groove 603. An electric push rod 605 is fixedly installed at the bottom of the workbench 1. The pushing end of the electric push rod 605 is fixedly connected to the suction pipe 604. A fixing plate 606 is fixedly connected to the top of the workbench 1. One side of the fixing plate 606 is threadedly connected with an adjusting screw rod 607. One end of the adjusting screw rod 607 is rotatably connected with an L-shaped positioning plate 608. The L-shaped positioning plate 608 is movably connected to the moving plate 601.

[0039] By rotating the adjusting screw 607, the adjusting screw 607 pushes the L-shaped positioning plate 608 and moves it to a suitable position. At this time, since the lower side of the L-shaped positioning plate 608 is in contact with the top of the moving plate 601, the rotating adjusting screw 607 can normally push the L-shaped positioning plate 608. Then, the workpiece is placed on the vacuum chuck 602 on the moving plate 601 and one side of the workpiece is in contact with the L-shaped positioning plate 608. At this time, the cutting head 503 is exactly at the position where the workpiece needs to be cut. Meanwhile, the vacuum pump arranged inside the air extraction pipe 604 can adsorb and fix the workpiece through the vacuum chuck 602. When cutting the workpiece, the electric push rod 605 can push the moving plate 601 through the air extraction pipe 604, so that the fixed workpiece moves together under the drive of the moving plate 601, and then the cutting head 503 starts to perform wire cutting on the workpiece. While the moving plate 601 is moving, the moving plate 601 always blocks the moving groove 603. This setting makes the debris generated during the cutting of the workpiece not fall from the moving groove 603, so that the effect of collecting the debris can be guaranteed.

[0040] In one embodiment, for the above-mentioned collecting assembly 7, the collecting assembly 7 includes a collecting box 701. The transportation pipe 404 is fixedly connected to the collecting box 701. An air extractor 702 is arranged on one side of the collecting box 701. The air extraction end of the air extractor 702 is fixedly connected to the collecting box 701. A filter screen 703 is fixedly connected inside the collecting box 701. A through groove 704 is formed on the front surface of the collecting box 701. A collecting box 705 is movably connected inside the through groove 704. A filter hole 706 is formed on one side of the collecting box 705.

[0041] The air extractor 702 can extract the air inside the collecting box 701, so that the inside of the collecting box 701 is in a negative pressure state. At this time, the transparent cover 402 can generate suction with the assistance of the transportation pipe 404 and the telescopic pipe 403 and suck the debris and smoke generated during cutting. The sucked debris falls into the collecting box 705 under the block of the filter screen 703. When cleaning the collected debris, the collecting box 705 can be directly extracted from the inside of the collecting box 701, and the operation is relatively convenient. The setting of the filter hole 706 enables the air extractor 702 to better extract the air inside the collecting box 701, so that a negative pressure state can be quickly formed inside the collecting box 701.

[0042] In one embodiment, for the above purification component 8, the purification component 8 includes a corrugated activated carbon plate 801. A corrugated groove 802 is formed at the bottom of the inner wall of the collection box 701. The corrugated groove 802 penetrates through the top of the collection box 701. The corrugated activated carbon plate 801 is movably connected to the corrugated groove 802. A plurality of corrugated activated carbon plates 801 and corrugated grooves 802 are arranged in an array. A limiting sleeve 803 is fixedly installed at the top of the collection box 701 corresponding to the plurality of corrugated activated carbon plates 801.

[0043] The soot inside the collection box 701 can pass through the filter screen 703 under the extraction of the air extractor 702. At this time, the filter screen 703 can adsorb larger particles in the soot. Then the soot can pass through the inside of the plurality of corrugated activated carbon plates 801, so that the corrugated activated carbon plates 801 can adsorb small particulate harmful substances inside the soot. The shape of the corrugated activated carbon plates 801 is set so that the soot takes a longer time to pass through between the plurality of corrugated activated carbon plates 801. This setting enables the corrugated activated carbon plates 801 to better adsorb the harmful substances inside the soot. At the same time, when replacing the corrugated activated carbon plates 801, the limiting sleeve 803 is directly removed from the top of the collection box 701 and then the corrugated activated carbon plates 801 are extracted from the inside of the corrugated groove 802. The whole replacement process is relatively convenient.

[0044] Through the above technical solutions: 1. The lifting component 3 enables the covering and sucking component 4 to cooperate with the workbench 1 to cover the cutting component 5, the fixing component 6 and the workpiece fixed by the fixing component 6, so that the collecting component 7 can better suck the soot and debris generated during the cutting process. At the same time, the collecting component 7 can collect the sucked debris, and the sucked soot can be discharged from the inside of the collecting component 7 after being purified by the purification component 8. The above setting enables the soot generated during the cutting of the workpiece to be discharged from the inside of the device only after being purified by the purification component 8, so that the soot will not affect the physical health of the staff; 2. The soot inside the collection box 701 can pass through the filter screen 703 under the action of the air extractor 702 and be initially filtered, and then pass through the inside of the plurality of corrugated activated carbon plates 801. Since the overall shape of the corrugated activated carbon plates 801 is wavy, the soot takes a longer time to pass through between the plurality of corrugated activated carbon plates 801. This setting enables the corrugated activated carbon plates 801 to better adsorb the harmful substances inside the soot.

[0045] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.

[0046] The preferred embodiments of the utility model disclosed above are only used to help illustrate the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A dust-proof device for inductor production, comprising a workbench (1), characterized in that, A top of the workbench (1) is fixedly connected with an L-shaped support plate (2). A lifting assembly (3) is fixedly installed on a top of the L-shaped support plate (2). A bottom of a lifting end of the lifting assembly (3) is provided with a covering and sucking assembly (4). A cutting assembly (5) is arranged inside the covering and sucking assembly (4). A fixing assembly (6) is arranged on the top of the workbench (1). A collecting assembly (7) is arranged at a transporting end of the covering and sucking assembly (4). A purification assembly (8) is arranged inside the collecting assembly (7).

2. The dust-proof device for inductance production according to claim 1, wherein The lifting assembly (3) includes a hydraulic cylinder (301). The hydraulic cylinder (301) is fixedly installed on the top of the L-shaped support plate (2). An outer surface of an output end of the hydraulic cylinder (301) penetrates through the L-shaped support plate (2) and is fixedly connected with a mounting plate (302).

3. The dust-proof device for inductor production according to claim 2, characterized in that, The covering and sucking assembly (4) includes a limiting rod (401). The limiting rod (401) is movably connected with the mounting plate (302). A bottom end of the limiting rod (401) is fixedly connected with a transparent covering hood (402). A top end of the transparent covering hood (402) is fixedly connected with a telescopic tube (403). A top end of the telescopic tube (403) penetrates through the mounting plate (302) and is fixedly connected with a transporting tube (404). A spring (405) is fixedly connected between an inner wall of a top end of the limiting rod (401) and the mounting plate (302).

4. The dust-proof device for inductor production according to claim 3, characterized in that, The cutting assembly (5) includes a mounting frame (501). The output end of the hydraulic cylinder (301) penetrates through the transparent covering hood (402) and is fixedly connected with the mounting frame (501). A motor (502) is fixedly installed inside the mounting frame (501). An output end of the motor (502) penetrates through the mounting frame (501) and is fixedly installed with a cutting head (503). A bottom of the cutting head (503) is higher than a bottom of the transparent covering hood (402).

5. The dust-proof device for inductor production according to claim 1, characterized in that, The fixing assembly (6) includes a moving plate (601). A vacuum suction cup (602) is arranged on a top of the moving plate (601). A moving groove (603) is formed in the top of the workbench (1). A suction pipe (604) is fixedly connected to a bottom of the moving plate (601) corresponding to the vacuum suction cup (602). The suction pipe (604) is movably connected with the moving groove (603). An electric push rod (605) is fixedly installed at a bottom of the workbench (1). A pushing end of the electric push rod (605) is fixedly connected with the suction pipe (604). A fixing plate (606) is fixedly connected to the top of the workbench (1). An adjusting screw rod (607) is threadedly connected to one side of the fixing plate (606). One end of the adjusting screw rod (607) is rotatably connected with an L-shaped positioning plate (608). The L-shaped positioning plate (608) is movably connected with the moving plate (601).

6. The dust-proof device for inductor production according to claim 3, characterized in that, The collection component (7) includes a collection box (701), the transportation pipe (404) is fixedly connected to the collection box (701), an air extractor (702) is arranged on one side of the collection box (701), the air extraction end of the air extractor (702) is fixedly connected to the collection box (701), a filter screen (703) is fixedly connected inside the collection box (701), a through groove (704) is formed on the front surface of the collection box (701), a collection box (705) is movably connected inside the through groove (704), and a filter hole (706) is formed on one side of the collection box (705).

7. The dust-proof device for inductor production according to claim 6, wherein The purification component (8) includes a corrugated activated carbon plate (801), a corrugated groove (802) is formed at the bottom of the inner wall of the collection box (701), the corrugated groove (802) penetrates through the top of the collection box (701), the corrugated activated carbon plate (801) is movably connected to the corrugated groove (802), a plurality of the corrugated activated carbon plates (801) and the corrugated grooves (802) are arranged in an array, and a limiting sleeve (803) is fixedly installed corresponding to the plurality of corrugated activated carbon plates (801) at the top of the collection box (701).

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