Foam half-cutting device
By designing the support plate and limit structure of the foam half-cutting device, the problem of the foam tape shifting on the cutter is solved, and a high-precision half-cutting effect is achieved, which is suitable for foam tapes of different thicknesses.
Patent Information
- Application Number
- CN202422400946.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The foam tape is offset due to viscosity during the semi-cutting process, which affects the semi-cutting accuracy.
A foam half-cutting device is designed, including a foam tape support plate and a limit top plate. By supporting and blocking the foam tape, it prevents it from sticking to the long cutter, and a linear driving mechanism and limit screw are used to ensure accurate positioning of the cutter.
It effectively avoids the deviation of the foam tape on the cutting knife, improves the half-cutting accuracy, and is suitable for foam tape of different thicknesses.
Smart Images
Figure CN223115371U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foam processing, in particular to a foam semi-cutting device. Background Art
[0002] Before use, the foam tape roll is in a continuous state. When in use, single pieces need to be torn off for use. Therefore, the foam tape needs to be semi-cut. The top of the foam tape is attached with a self-adhesive release paper, and the bottom of the foam tape is attached with a bottom release paper. The foam tape advances under the traction of a traction mechanism. According to process requirements, the bottom release paper and the foam tape need to be cut at a certain distance to facilitate single-piece use after tearing during operation, while keeping the complete self-adhesive release paper intact to ensure a continuous state before use, that is, semi-cut processing of the foam tape. Since both the top and bottom surfaces of the foam tape are sticky, after the foam tape is semi-cut, the foam tape will stick to the long strip cutter and move with the long strip cutter, causing the foam tape to shift, resulting in deviation in the subsequent semi-cutting of the foam tape.
[0003] Therefore, a foam semi-cutting device that solves the above problems is needed. Summary of the Utility Model
[0004] The utility model provides a foam semi-cutting device. Through the setting of the foam tape support plate, it not only supports the foam tape but also blocks the foam tape that sticks to the long strip cutter after semi-cutting, solving the problem that the deviation of the foam tape caused by the foam tape sticking to the cutter affects the semi-cutting accuracy of the foam tape.
[0005] The technical solution of the utility model is realized as follows:
[0006] The foam half-cutting device comprises a frame, on which a cutter mounting plate is slidably mounted along the Z-axis direction, the cutter mounting plate is horizontally arranged, the cutter mounting plate is transmission-connected with a linear drive mechanism, a long strip cutter for half-cutting the foam material strip is fixedly mounted on the top of the cutter mounting plate, the long strip cutter extends along the Y-axis direction, a foam material strip support plate for supporting the foam material strip is arranged above the cutter mounting plate, an avoidance long strip hole for avoiding the long strip cutter is arranged on the foam material strip support plate, and a limiter for limiting the top of the foam material strip is arranged above the foam material strip support plate. The top plate has two limit screws threadedly mounted on the limit top plate for limiting the long strip cutter to the half-cutting position, each of the limit screws has a locking nut threadedly mounted on it, the lower end of each limit screw passes through the foam material strip support plate, when the long strip cutter moves up to the half-cutting position, the lower ends of the two limit screws rest against the top of the cutter mounting plate, the foam material strip passes between the limit top plate and the foam material strip support plate and is transported along the X-axis direction, the foam material strip support plate and the limit top plate are both fixedly mounted on the frame and are both arranged parallel to the cutter mounting plate.
[0007] As a preferred technical solution, both ends of the foam material strip support plate are bent downward to form fixed plates, each of the fixed plates is fixedly installed on the frame, and each of the fixed plates is vertically provided with a long waist hole for adjusting the corresponding installation position of the fixed plate.
[0008] As a preferred technical solution, a guide roller is rotatably mounted on both sides of the frame through an adjustable bracket.
[0009] As a preferred technical solution, each of the adjustable brackets includes two fixed columns fixedly mounted on the frame, each of the fixed columns is hinged with an adjustment arm via an adjustment bolt, and the two end shafts of each guide roller are respectively fixedly mounted on the corresponding adjustment arm.
[0010] As a preferred technical solution, two slide rails are arranged on the frame along the Z-axis direction, a slider is slidably installed on each of the slide rails, both ends of the cutter mounting plate are respectively fixedly installed on the corresponding sliders, and the linear drive mechanism includes a cylinder fixedly installed on the frame, and the piston rod of the cylinder is fixedly connected to the cutter mounting plate.
[0011] By adopting the above technical solution, the beneficial effects of the utility model are as follows:
[0012] Since the foam half-cutting device includes a foam tape support plate, when using this device to half-cut the foam tape, the foam tape passes through between the limit top plate and the foam tape support plate, and advances along the X-axis direction under the traction of the traction mechanism. The foam tape support plate supports the foam tape. When the position to be half-cut moves to the position of the avoidance long hole, the traction mechanism stops pulling the foam tape. At this time, under the drive of the linear drive mechanism, the cutter mounting plate moves up and abuts against the bottom of the limit screw. The long cutter passes through the avoidance long hole and moves to the half-cut position to cut off the foam tape and the bottom release paper, leaving the self-adhesive release paper. Then, under the drive of the linear drive mechanism, the long cutter resets. During the reset process of the long cutter, the foam tape support plate blocks the foam tape, preventing the foam tape from sticking to the long cutter after half-cutting and moving with the long cutter, thus avoiding deviation in subsequent foam half-cutting caused by the offset of the foam tape. After completing the half-cutting, the traction mechanism continues to pull the foam tape. When the next position to be half-cut moves to the position of the avoidance long hole, the traction mechanism stops pulling the foam tape and starts to half-cut the foam tape. This process is repeated until all positions to be half-cut are completed.
[0013] Since the foam half-cutting device includes a foam tape support plate, and the foam tape support plate is provided with oblong holes, the position where the foam tape fixing plate is fixedly installed on the frame can be adjusted through the oblong holes, so as to realize the distance between the foam tape support plate and the limit top plate, and thus make this device suitable for half-cutting foam tapes of different thicknesses.
[0014] Since two limit screws are threadedly installed on the limit top plate, the limit screws can limit the formation of the cutter mounting plate and stop the cutter from moving to the half-cut position. Brief Description of the Drawings
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a structural schematic diagram of the present invention;
[0017] Figure 2 It is a structural schematic diagram of the foam tape support plate.
[0018] Wherein: 1. Frame; 2. Cutter mounting plate; 3. Long strip cutter; 4. Foam tape support plate; 5. Avoidance long strip hole; 6. Limit top plate; 7. Limit screw; 8. Locking nut; 9. Fixed plate; 10. Elongated slot; 11. Guide roller; 12. Fixed column; 13. Adjusting bolt; 14. Adjusting arm; 15. Slide rail; 16. Slide block; 17. Cylinder. Detailed implementation manner
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] As Figure 1 and Figure 2 collectively shown, the foam semi-cutting device includes a frame 1. A cutter mounting plate 2 is slidably mounted on the frame 1 along the Z-axis direction. The cutter mounting plate 2 is horizontally arranged. The cutter mounting plate 2 is drivingly connected to a linear driving mechanism. A long strip cutter 3 for semi-cutting the foam tape is fixedly mounted on the top of the cutter mounting plate 2. The long strip cutter 3 extends along the Y-axis direction. Above the cutter mounting plate 2, there is a foam tape support plate 4 for supporting the foam tape. The foam tape support plate 4 is provided with an avoidance long strip hole 5 for avoiding the long strip cutter 3. Above the foam tape support plate 4, there is a limit top plate 6 for limiting the top of the foam tape. Two limit screws 7 for limiting the long strip cutter 3 in the semi-cutting position are threadedly mounted on the limit top plate 6. A locking nut 8 is threadedly mounted on each limit screw 7. The lower end of each limit screw 7 passes through the foam tape support plate 4. When the long strip cutter 3 moves up to the semi-cutting position, the lower ends of the two limit screws 7 both abut against the top of the cutter mounting plate 2. The foam tape passes through between the limit top plate 6 and the foam tape support plate 4 and is conveyed along the X-axis direction. Both the foam tape support plate 4 and the limit top plate 6 are fixedly mounted on the frame 1 and are both arranged parallel to the cutter mounting plate 2.
[0021] Wherein, both ends of the foam tape support plate 4 are bent downward to form fixed plates 9. Each fixed plate 9 is fixedly mounted on the frame 1. An elongated slot 10 for adjusting the mounting position of the corresponding fixed plate 9 is vertically arranged on each fixed plate 9.
[0022] In addition, a guide roller 11 is rotatably mounted on each side of the frame 1 through an adjustable bracket.
[0023] In addition, each adjustable bracket includes two fixed columns 12 fixedly mounted on the frame 1. An adjusting arm 14 is hinged to each fixed column 12 through an adjusting bolt 13. The two ends of each guiding roller 11 are fixedly mounted on the corresponding adjusting arm 14 respectively.
[0024] Secondly, two slide rails 15 are arranged on the frame 1 along the Z-axis direction. A slider 16 is slidably mounted on each slide rail 15. The two ends of the cutter mounting plate 2 are fixedly mounted on the corresponding sliders 16 respectively. The linear driving mechanism includes a cylinder 17 fixedly mounted on the frame 1. The piston rod of the cylinder 17 is fixedly connected to the cutter mounting plate 2.
[0025] Both of the two locking nuts 8 are arranged above the limit top plate 6. After the position adjustment of the limit screw rod 7 is completed, the locking nuts 8 are rotated to lock the limit screw rod 7.
[0026] In summary, through the setting of the foam tape support plate, the present utility model not only supports the foam tape, but also blocks the foam tape adhered to the long cutter after half-cutting, solving the problem that the deviation of the foam tape caused by the adhesion of the foam tape to the cutter affects the half-cutting precision of the foam.
[0027] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. Foam half-cutting device, comprising a frame, characterized in that, A cutter mounting plate is slidably mounted on the frame along the Z-axis direction. The cutter mounting plate is horizontally arranged and is in transmission connection with a linear driving mechanism. A long cutter for half-cutting the foam tape is fixedly mounted on the top of the cutter mounting plate. The long cutter extends along the Y-axis direction. A foam tape support plate for supporting the foam tape is arranged above the cutter mounting plate. An avoidance long hole for avoiding the long cutter is provided on the foam tape support plate. A limit top plate for limiting the top of the foam tape is arranged above the foam tape support plate. Two limit screws for limiting the long cutter in the half-cut position are threadedly mounted on the limit top plate. A locking nut is threadedly mounted on each limit screw. The lower end of each limit screw passes through the foam tape support plate. When the long cutter moves up to the half-cut position, the lower ends of the two limit screws both abut against the top of the cutter mounting plate. The foam tape passes through between the limit top plate and the foam tape support plate and is conveyed along the X-axis direction. The foam tape support plate and the limit top plate are both fixedly mounted on the frame and are both arranged parallel to the cutter mounting plate.
2. The foam half-cutting device according to claim 1, characterized in that, Both ends of the foam tape support plate are bent downward to form fixing plates. Each fixing plate is fixedly mounted on the frame. A long waist hole for adjusting the mounting position of the corresponding fixing plate is vertically arranged on each fixing plate.
3. The foam half-cutting device according to claim 1, characterized in that, A guiding roller is rotatably mounted on each side of the frame through an adjustable bracket.
4. The foam half-cutting device according to claim 3, characterized in that, Each adjustable bracket includes two fixed columns fixedly mounted on the frame. An adjusting arm is hinged to each fixed column through an adjusting bolt. The two ends of the shaft of each guiding roller are respectively fixedly mounted on the corresponding adjusting arm.
5. The foam half-cutting device according to claim 1, characterized in that, Two sliding rails are arranged on the frame along the Z-axis direction. A slider is slidably mounted on each sliding rail. Both ends of the cutter mounting plate are respectively fixedly mounted on the corresponding slider. The linear driving mechanism includes a cylinder fixedly mounted on the frame. The piston rod of the cylinder is fixedly connected to the cutter mounting plate.