Cast film splitting machine

By introducing a tool adjustment mechanism into the cast membrane slitting machine, using the combination of columns and clamping blocks, the tool position is quickly adjusted, and the production pauses and safety hazards caused by tool removal bolts in the prior art are solved, thereby improving production efficiency.

CN223115396UActive Publication Date: 2025-07-18YANCHENG HAITONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422418348.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-18
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing casting membrane slitting machines need to use tools to remove bolts when adjusting the tool position, which increases production pause time and poses safety risks.

Method used

The tool adjustment mechanism is adopted to quickly adjust the tool on the tool roller by combining the rotating cylinder and the clamping block, avoiding the use of the tool.

Benefits of technology

Shorten production downtime, improve adjustment efficiency, and reduce safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cast film processing, and discloses a cast film splitting machine which comprises a supporting frame, a cutter roller is rotationally connected to the top end of the inner surface of the supporting frame, a cutter adjusting mechanism is arranged on the outer surface of the cutter roller, and the cutter adjusting mechanism comprises a cutter base. The inner surface of the tool base is slidably connected with the outer surface of the tool roller, the inner surface of the tool base is elastically connected with a cylinder through a spring A, a T-shaped groove is formed in the bottom end of the inner surface of the tool base, a clamping block is fixedly connected to the bottom end of the outer surface of the cylinder, and the outer surface of the clamping block is rotatably and slidably connected with the T-shaped groove. According to the cutter adjusting mechanism, when the cutter needs to be adjusted, the fixing effect of the fixed cutter and the cutter roller can be relieved only by pressing the rotary cylinder downwards, the width of the cutter can be rapidly adjusted without using a tool, and the effect of shortening the downtime is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting film processing, in particular to a casting film slitter. Background Art

[0002] Usually, during the processing of casting films, a casting film slitter is needed to accurately slit large rolls of casting films into required widths to meet diverse product requirements. At the same time, accurate slitting can further reduce material waste and ensure product consistency and quality.

[0003] When using this device, usually a large roll of casting film is first placed on the material roller of the device, then multiple groups of cutting tools on the tool roller are adjusted to appropriate positions, and then the casting film is guided under the slitting tools, so that the multiple groups of slitting tools slit the casting film into appropriate widths, and then the slit film is wound onto the lower reel by multiple groups of guiding rollers.

[0004] Considering that when adjusting the position of the cutting tool, it is necessary to first use a tool to unscrew the bolts on the cutting tool to enable the cutting tool to move horizontally along the tool roller. Then, after the cutting tool moves to an appropriate position, the bolts are tightened to fix the cutting tool at a specified position on the tool roller. This process makes each adjustment require the disassembly and installation of bolts, increasing the production downtime. Moreover, during the adjustment, there may be a safety hazard due to the accidental dropping of the tool and bolts into the gaps of the device. Therefore, a casting film slitter is proposed to solve the above problems. Summary of the Utility Model

[0005] To make up for the above deficiencies, the utility model provides a casting film slitter, aiming to improve the problem that in the prior art, when adjusting the position of the cutting tool, it is necessary to repeatedly use tools for disassembly, which not only increases the production downtime, but also may cause safety hazards due to the accidental dropping of the tool and bolts into the gaps of the device.

[0006] To achieve the above object, the utility model adopts the following technical scheme: A casting film slitter includes a support frame. The top end of the inner surface of the support frame is rotatably connected with a tool roller. A tool adjusting mechanism is arranged on the outer surface of the tool roller. The tool adjusting mechanism includes a tool seat. The inner surface of the tool seat is slidably connected with the outer surface of the tool roller. The inner surface of the tool seat is elastically connected with a cylinder through a spring A. A T-shaped groove is opened at the bottom end of the inner surface of the tool seat. The bottom end of the outer surface of the cylinder is fixedly connected with a clamping block. The outer surface of the clamping block is rotatably and slidably connected with the T-shaped groove. The bottom end of the inner surface of the cylinder is rotatably connected with a wedge block. A groove B is opened at the top end of the outer surface of the tool seat.

[0007] As a further description of the above technical solution:

[0008] An annular cutter is fixedly connected to the outer surface of the tool holder. The wedge block is clamped with the inner surface of the slot B. The outer surface of the column is slidably and rotatably connected to the top end of the inner surface of the tool holder. Multiple groups of slots B are provided.

[0009] As a further description of the above technical solution:

[0010] A slitting auxiliary roller is rotatably connected to the middle of the inner surface of the support frame. A slitting groove is formed on the outer surface of the slitting auxiliary roller. A ring body is fixedly connected to the middle of the outer surface of the support frame. The left side of the outer surface of the slitting auxiliary roller penetrates and is rotatably connected to the inner surface of the ring body. A connecting member is rotatably connected to the outer surface of the ring body. A tension roller is rotatably connected to the middle of the inner surface of the connecting member.

[0011] As a further description of the above technical solution:

[0012] The left side and the right side of the outer surface of the tension roller are rotatably and slidably connected to the middle of the inner surface of the support frame. The right side of the inner surface of the connecting member is elastically connected to a clamping column through a spring B. The clamping column penetrates and is slidably connected to the right side of the inner surface of the connecting member. A slot A is formed on the left side of the outer surface of the support frame. The rear end of the outer surface of the clamping column is clamped with the slot A.

[0013] As a further description of the above technical solution:

[0014] One end of the spring A is fixedly connected to the top end of the outer surface of the column, and the other end of the spring A is fixedly connected to the inner surface of the tool holder.

[0015] As a further description of the above technical solution:

[0016] One end of the spring B is fixedly connected to the outer surface of the clamping column, and the other end of the spring B is fixedly connected to the right side of the inner surface of the connecting member.

[0017] As a further description of the above technical solution:

[0018] The T-shaped groove includes a clamping groove, a vertical groove, and an annular groove. The outer surface of the clamping block is clamped with the inner surface of the clamping groove. The outer surface of the clamping block is slidably connected to the inner surface of the vertical groove. The outer surface of the clamping block is rotatably connected to the inner surface of the annular groove.

[0019] As a further description of the above technical solution:

[0020] The outer surface of the slitting auxiliary roller is in contact connection with a cast film. The middle of the outer surface of the cast film is in contact connection with the outer surface of the tension roller. A winding roller is rotatably connected to the bottom end of the inner surface of the support frame. A material cylinder is fixedly connected to the outer surface of the winding roller. The outer surface of the material cylinder is in contact connection with the cast film.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by arranging a tool adjusting mechanism, when the tool needs to be adjusted, only by pressing down the rotating cylinder, the fixing effect between the fixed tool and the tool roller can be released, so that the width of the tool can be quickly adjusted without using tools, so as to reduce the downtime.

[0023] 2. In the utility model, by providing a clamping column, when adjusting the tension roller for the slit cast film, only by first pulling the clamping column outwards to release the fixation between the connecting piece and the support frame, and then pulling up or pressing down the connecting piece to adjust the tension control of the tension roller on the cast film, so as to simplify the adjustment process of the tension roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic diagram of the main structure of a cast film slitter proposed by the utility model;

[0025] Figure 2 is a front view structure schematic diagram of a cast film slitter proposed by the utility model;

[0026] Figure 3 is a left side view structure schematic diagram of a cast film slitter proposed by the utility model;

[0027] Figure 4 is a schematic diagram of the tool roller structure of a cast film slitter proposed by the utility model;

[0028] Figure 5 is a schematic diagram of the annular tool structure of a cast film slitter proposed by the utility model;

[0029] Figure 6 is a schematic diagram of the cross-sectional view of the tool holder of a cast film slitter proposed by the utility model;

[0030] Figure 7 is a schematic diagram of the wedge rising structure of a cast film slitter proposed by the utility model;

[0031] Figure 8 is a schematic diagram of the T-shaped groove structure of a cast film slitter proposed by the utility model;

[0032] Figure 9 is a schematic diagram of the wedge structure of a cast film slitter proposed by the utility model;

[0033] Figure 10 is a Figure 3 magnified structure schematic diagram at position A of a cast film slitter proposed by the utility model;

[0034] Figure 11 This is a partially sectional structural schematic diagram of a support frame of a casting film slitter proposed by the present utility model.

[0035] Legend:

[0036] 1. Support frame; 2. Casting film; 3. Tool roller; 4. Tension roller; 5. Tool holder; 6. Take-up roller; 7. Slitting auxiliary roller; 8. Feed cylinder; 9. Cylinder; 10. Ring cutter; 11. Spring A; 12. Wedge block; 13. Clamping block; 14. Ring body; 15. Connector; 16. Clamping groove A; 17. Clamping post; 18. Spring B; 19. Clamping groove B; 20. T-shaped groove; 201. Clamping groove; 202. Vertical groove; 203. Ring groove. Specific embodiments

[0037] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0038] Refer to Figure 1 , Figure 4 - Figure 5, an embodiment provided by the present utility model: a casting film slitter, including a support frame 1. The top end of the inner surface of the support frame 1 is rotatably connected with a cutter roller 3, so that the cutter roller 3 can rotate along the top end of the inner surface of the support frame 1. A cutter adjusting mechanism is arranged on the outer surface of the cutter roller 3. The cutter adjusting mechanism includes a cutter seat 5. The inner surface of the cutter seat 5 is slidably connected with the outer surface of the cutter roller 3, so that the cutter seat 5 can move horizontally along the outer surface of the cutter roller 3. The inner surface of the cutter seat 5 is elastically connected with a cylinder 9 through a spring A11, so that the cylinder 9 can always maintain an upward movement effect without being affected by external forces. A T-shaped groove 20 is opened at the bottom end of the inner surface of the cutter seat 5, so that the clamping block 13 and the wedge block 12 can move vertically along the bottom end of the inner surface of the cutter seat 5. The bottom end of the outer surface of the cylinder 9 is fixedly connected with a clamping block 13, so that when the cylinder 9 moves vertically and rotates, it can drive the clamping block 13 to move together. The outer surface of the clamping block 13 is rotatably and slidably connected with the T-shaped groove 20, so that the clamping block 13 can rotate and move vertically along the inner surface of the T-shaped groove 20. The bottom end of the inner surface of the cylinder 9 is rotatably connected with a wedge block 12, so that when the cylinder 9 rotates, it will not drive the wedge block 12 to rotate together, and when the cylinder 9 moves vertically, it can drive the wedge block 12 to move together. A slot B19 is opened at the top end of the outer surface of the cutter seat 5, so that the wedge block 12 can be clamped with the top end of the outer surface of the cutter seat 5. The outer surface of the cutter seat 5 is fixedly connected with an annular cutter 10, so that when the cutter seat 5 is driven by the cutter roller 3 to rotate, it can drive the annular cutter 10 to rotate together. The wedge block 12 is clamped with the inner surface of the slot B19, so that the cutter seat 5 can be fixed at a specified position by the clamping of the wedge block 12 and the slot B19. The outer surface of the cylinder 9 is rotatably and slidably connected with the top end of the inner surface of the cutter seat 5, so that the cylinder 9 can rotate and move vertically along the inner surface of the cutter seat 5. There are multiple groups of slot B19, so that the cutter seat 5 can be fixed at different positions.

[0039] Refer to Figure 2 - Figure 3 , Figure 10, a slitting auxiliary roller 7 is rotatably connected to the middle of the inner surface of the support frame 1, enabling the slitting auxiliary roller 7 to rotate along the middle of the inner surface of the support frame 1. A slitting groove is provided on the outer surface of the slitting auxiliary roller 7, enabling the annular cutter 10 to engage with the slitting groove on the slitting auxiliary roller 7 to slit the casting film 2 into a specified width. A ring body 14 is fixedly connected to the middle of the outer surface of the support frame 1, providing a fixed support for the ring body 14 through the middle of the outer surface of the support frame 1. The left side of the outer surface of the slitting auxiliary roller 7 penetrates and is rotatably connected to the inner surface of the ring body 14, enabling the left side of the outer surface of the slitting auxiliary roller 7 to rotate along the inner surface of the ring body 14. A connecting member 15 is rotatably connected to the outer surface of the ring body 14, enabling the connecting member 15 to perform an arc motion along the outer surface of the ring body 14. The middle of the inner surface of the connecting member 15 is rotatably connected to a tension roller 4, enabling the left side of the outer surface of the tension roller 4 to rotate along the middle of the inner surface of the connecting member 15, and enabling the connecting member 15 to drive the tension roller 4 to move together when performing an arc motion.

[0040] Refer to Figure 7 , Figure 10 - Figure 11 , both the left and right sides of the outer surface of the tension roller 4 are rotatably and slidably connected to the middle of the inner surface of the support frame 1, enabling the tension roller 4 to rotate along the right side of the inner surface of the connecting member 15 and perform an arc motion. A clamping post 17 is elastically connected to the right side of the inner surface of the connecting member 15 through a spring B18, enabling the clamping post 17 to always move inward without being affected by external forces. The clamping post 17 penetrates and is slidably connected to the right side of the inner surface of the connecting member 15, enabling the clamping post 17 to move horizontally along the inner surface of the connecting member 15. A clamping groove A16 is provided on the left side of the outer surface of the support frame 1, enabling the rear end of the clamping post 17 to be clamped to the outer surface of the support frame 1. The rear end of the outer surface of the clamping post 17 is clamped to the clamping groove A16, enabling the connecting member 15 and the tension roller 4 to be clamped through the rear end of the clamping post 17 and the clamping groove A16 and fixed at a specified position. One end of a spring A11 is fixedly connected to the top of the outer surface of a column 9, and the other end of the spring A11 is fixedly connected to the inner surface of a tool holder 5, enabling the column 9 to drive a wedge block 12 to move upward through the elastic force of the spring A11 when the clamping block 13 is rotated into a vertical groove 202, releasing the fixation between the tool holder 5 and a tool roller 3. One end of the spring B18 is fixedly connected to the outer surface of the clamping post 17, and the other end of the spring B18 is fixedly connected to the right side of the inner surface of the connecting member 15, enabling the clamping post 17 to move outward through the elastic force of the spring B18 and be clamped to the clamping groove A16 when the pulling of the clamping post 17 stops.

[0041] Refer to Figure 6 , Figure 8 - Figure 9The T-shaped groove 20 includes a clamping groove 201, a vertical groove 202, and an annular groove 203. The outer surface of the clamping block 13 is clamped with the inner surface of the clamping groove 201, so that when the clamping block 13 is clamped with the clamping groove 201, the column 9 and the wedge block 12 can be fixed at the specified position. The outer surface of the clamping block 13 is slidably connected with the inner surface of the vertical groove 202, so that when the clamping block 13 is rotated to the position of the vertical groove 202, it can move vertically along the inner surface of the vertical groove 202 and drive the wedge block 12 to move upward, releasing the effect of clamping with the clamping groove B19. The outer surface of the clamping block 13 is rotatably connected with the inner surface of the annular groove 203, so that when the clamping block 13 moves into the annular groove 203, it can rotate to adjust the position of the clamping block 13.

[0042] Reference Figure 1 - Figure 2 The outer surface of the slitting auxiliary roller 7 is in contact with the cast film 2, so that the cast film 2 can move along the outer surface of the slitting auxiliary roller 7. The middle part of the outer surface of the cast film 2 is in contact with the outer surface of the tension roller 4, so that the tension roller 4 can control the cast film 2 after slitting. The bottom end of the inner surface of the support frame 1 is rotatably connected to the receiving roller 6, so that the receiving roller 6 can rotate along the bottom end of the inner surface of the support frame 1. The outer surface of the receiving roller 6 is fixedly connected to the barrel 8, and the outer surface of the barrel 8 is in contact with the cast film 2, so that when the receiving roller 6 rotates, it can drive the barrel 8 to receive the cast film 2.

[0043] Working principle: When using the device, first guide the large roll of cast film 2 between the annular cutter 10 and the slitting auxiliary roller 7, so that the annular cutter 10 cuts the cast film 2 into the required width, and then pulls the cut cast film 2 to the barrel 8 on the receiving roller 6 to collect the cut cast film 2.

[0044] When it is necessary to adjust the width of the slit cast film 2, first stop the device, then press down the cylinder 9 first, so that it drives the clamping block 13 and the wedge block 12 to move downward, release the clamping of the clamping block 13 and the clamping groove 201, and make the clamping block 13 move into the annular groove 203. Then rotate the cylinder 9 to drive the two groups of clamping blocks 13 to move into the vertical groove 202. Then release the cylinder 9, so that it moves upward due to the elastic force of the spring A11 and drives the wedge block 12 to move together. When the wedge block 12 moves upward to the specified position, the fixing of the tool holder 5 and the tool roller 3 will be released. Then push the tool holder 5 to the left or right to drive the annular tool 10 to move together. When it moves to the specified position, first press the cylinder 9 to drive the clamping block 13 and the wedge block 12 to move downward at the same time, so that the clamping block 13 moves into the annular groove 203, and the wedge block 12 is clamped with the clamping groove B19. Then rotate the cylinder 9 to drive the clamping block 13 to rotate to directly below the clamping groove 201. Then release the cylinder 9, so that the cylinder 9 drives the clamping block 13 to move upward due to the elastic force of the spring A11 and is clamped with the clamping groove 201, and the wedge block 12 always remains clamped with the clamping groove B19, fixing the tool holder 5 and the annular tool 10 at the specified position. Then adjust the other group of tool holders 5 to the appropriate position in the above manner, so as to achieve the effect of adjusting the slit width.

[0045] When it is necessary to adjust the tension of the slit cast film 2, first pull the clamping column 17 outward to release its clamping with the clamping groove A16, and at the same time release the fixing of the connecting piece 15 and the tension roller 4. Then move the connecting piece 15 upward or downward to drive the tension roller 4 to move together, so that the tension roller 4 increases or decreases the extrusion of the surface of the cast film 2. When it moves to the specified position, release the clamping column 17, so that it moves inward due to the elastic force of the spring B18 and is clamped with the clamping groove A16, fixing the connecting piece 15 and the tension roller 4 at the specified position, so as to achieve the effect of adjusting the tension of the slit cast film 2.

[0046] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A casting film slitter, comprising a support frame (1), characterized in that: A tool roll (3) is rotatably connected to the top end of the inner surface of the support frame (1). A tool adjusting mechanism is arranged on the outer surface of the tool roll (3). The tool adjusting mechanism includes a tool seat (5). The inner surface of the tool seat (5) is slidably connected to the outer surface of the tool roll (3). The inner surface of the tool seat (5) is elastically connected to a cylinder (9) through a spring A (11). A T-shaped groove (20) is formed at the bottom end of the inner surface of the tool seat (5). A clamping block (13) is fixedly connected to the bottom end of the outer surface of the cylinder (9). The outer surface of the clamping block (13) is rotatably and slidably connected to the T-shaped groove (20). A wedge block (12) is rotatably connected to the bottom end of the inner surface of the cylinder (9). A clamping groove B (19) is formed at the top end of the outer surface of the tool seat (5).

2. The slit film cutter according to claim 1, wherein: An annular tool (10) is fixedly connected to the outer surface of the tool seat (5). The wedge block (12) is clamped to the inner surface of the clamping groove B (19). The outer surface of the cylinder (9) is slidably and rotatably connected to the top end of the inner surface of the tool seat (5). Multiple groups of the clamping grooves B (19) are provided.

3. The slit film cutter according to claim 1, characterized in that: A slitting auxiliary roll (7) is rotatably connected to the middle of the inner surface of the support frame (1). A slitting groove is formed on the outer surface of the slitting auxiliary roll (7). A ring body (14) is fixedly connected to the middle of the outer surface of the support frame (1). The left side of the outer surface of the slitting auxiliary roll (7) penetrates and is rotatably connected to the inner surface of the ring body (14). A connecting member (15) is rotatably connected to the outer surface of the ring body (14). A tension roll (4) is rotatably connected to the middle of the inner surface of the connecting member (15).

4. A casting film slitter according to claim 3, characterized in that: The left side and the right side of the outer surface of the tension roll (4) are rotatably and slidably connected to the middle of the inner surface of the support frame (1). The right side of the inner surface of the connecting member (15) is elastically connected to a clamping column (17) through a spring B (18). The clamping column (17) penetrates and is slidably connected to the right side of the inner surface of the connecting member (15). A clamping groove A (16) is formed on the left side of the outer surface of the support frame (1). The rear end of the outer surface of the clamping column (17) is clamped to the clamping groove A (16).

5. The casting film slitter according to claim 1, wherein: One end of the spring A (11) is fixedly connected to the top end of the outer surface of the cylinder (9), and the other end of the spring A (11) is fixedly connected to the inner surface of the tool seat (5).

6. The slitting machine for casting film according to claim 4, wherein: One end of the spring B (18) is fixedly connected to the outer surface of the clamping column (17), and the other end of the spring B (18) is fixedly connected to the right side of the inner surface of the connecting member (15).

7. The slitting machine for casting film according to claim 1, wherein: The T-shaped groove (20) includes a clamping groove (201), a vertical groove (202), and an annular groove (203). The outer surface of the clamping block (13) is clamped to the inner surface of the clamping groove (201). The outer surface of the clamping block (13) is slidably connected to the inner surface of the vertical groove (202). The outer surface of the clamping block (13) is rotatably connected to the inner surface of the annular groove (203).

8. The slitting machine for casting film according to claim 3, wherein: The outer surface of the slitting auxiliary roller (7) is in contact connection with a casting film (2). The middle part of the outer surface of the casting film (2) is in contact connection with the outer surface of a tension roller (4). The bottom end of the inner surface of the support frame (1) is rotatably connected with a winding roller (6). The outer surface of the winding roller (6) is fixedly connected with a material cylinder (8). The outer surface of the material cylinder (8) is in contact connection with the casting film (2).

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