Batch prefabricating device for water treatment filter plates

Through the combined structure of the base plate and vertical plate, the fixed steel columns and clamps are used to achieve simultaneous casting of multiple prefabricated plates, solving the problems of low production efficiency and large land occupation, improving production efficiency and reducing space occupation.

CN223115500UActive Publication Date: 2025-07-18新疆三联工程建设有限责任公司
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Patent Information

Application Number
CN202422741663.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-07-18
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The production efficiency of existing concrete prefabricated slabs is low and the casting occupies a large site.

Method used

The combined structure includes a base plate, vertical plate, steel bar column, clamp sleeve and sealing plate is adopted. The vertical plate is connected through steel bar columns and fixed with clamp sleeve and sealing plate to achieve simultaneous casting of multiple prefabricated plates.

Benefits of technology

The production efficiency of prefabricated plates is improved, the space occupied by pouring is reduced, and the device is compactly assembled and can be reused.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of concrete precast slab pouring molds, in particular to a water treatment filter plate batch prefabricating device which comprises a bottom plate, at least two vertical plates are vertically inserted into the top of the bottom plate, a plurality of first insertion holes are evenly formed in each vertical plate, steel bar columns are inserted into the first insertion holes, the vertical plates are connected together in series through the steel bar columns, and the vertical plates are connected in series through the steel bar columns. A clamping sleeve is arranged on the portion, between every two adjacent vertical plates, of the steel bar column in a sleeving mode, the two end faces of each clamping sleeve abut against the corresponding adjacent vertical plate, a steel bar frame is further arranged between every two adjacent vertical plates, and sealing plates are arranged on the periphery between every two adjacent vertical plates. Pouring and shaping are carried out after assembly is completed, a plurality of prefabricated slabs can be produced at the same time through one-time pouring of one mold, the production efficiency of the prefabricated slabs is improved, and meanwhile the device is compact and easy to assemble, small in occupied space and capable of being repeatedly assembled and used.
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Description

Technical Field

[0001] The utility model relates to the field of concrete precast slab casting molds, and particularly to a batch prefabrication device for water treatment filter plates. Background Technique

[0002] A precast slab refers to a concrete precast member produced and processed in a prefabrication yard and directly transported to the construction site for installation. At present, concrete precast slabs are usually composed of a bottom plate laid flat on the ground and four side bars fixed to form a casting space. During construction, a layer of concrete is first poured on the bottom plate of the casting space, then a steel mesh is placed in it, and then a layer of concrete is poured on the steel mesh and leveled on the surface. After the concrete is cured, a finished reinforced concrete precast slab is obtained. Using this mold to make precast slabs has low production efficiency, and only one precast slab can be made at a time with one mold. Secondly, the casting method using the flat-laying method occupies a large area. Content of the Utility Model

[0003] The purpose of the utility model is to provide a batch prefabrication device for water treatment filter plates to solve the problems of low production efficiency of precast slabs and large floor area occupied by casting in the above-mentioned background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A batch prefabrication device for water treatment filter plates includes a bottom plate. There are no less than two vertical plates inserted into the top of the bottom plate. A plurality of first jacks are evenly arranged on each vertical plate. Reinforcing bars are inserted into the first jacks, and the reinforcing bars connect each vertical plate together. A clamping sleeve is sleeved on the reinforcing bars between every two adjacent vertical plates, and the two end faces of the clamping sleeve are respectively abutted against the adjacent vertical plates. A reinforcing bar frame is also arranged between every two adjacent vertical plates, and sealing plates are arranged around the periphery between the adjacent vertical plates.

[0006] Preferably, the bottom plate is in a "return" shape. Slots corresponding to the vertical plates are vertically spaced on the top of the bottom plate, and the distance between adjacent slots is equal to the width of the sealing plate.

[0007] Preferably, at the top of one end of the bottom plate, there are front and rear symmetrically arranged vertical rods. The vertical rods are inclined towards the vertical plates, and the vertical rods are respectively abutted against the outermost vertical plates.

[0008] Preferably, no less than two connecting holes are vertically arranged on both the left and right sides of the vertical plate. A connecting rod is inserted into the connecting holes together, and the connecting rod connects each vertical plate together. The connecting rod is located outside the sealing plate, and handles are detachably arranged at both ends of the connecting rod.

[0009] Preferably, the reinforcing bar frame is in a grid shape, and the reinforcing bars and the clamping sleeves pass through the grid of the reinforcing bar frame.

[0010] Preferably, ring edges are provided at both ends of the ferrule, and a ring platform is provided in the middle of the ferrule.

[0011] Preferably, a U-shaped groove is opened on one side of the sealing plate, and a convex strip is arranged on the outer wall of the sealing plate on the side away from the opening of the U-shaped groove, and the convex strips are arranged facing each other when the sealing plates are placed opposite to each other.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model discloses a batch prefabrication device for water treatment filter plates, comprising a bottom plate, at least two vertical plates are vertically inserted on the top of the bottom plate, the vertical plates are connected by steel bars, and steel bars, clamping sleeves and sealing plates are arranged between adjacent vertical plates; after assembly, a plurality of prefabricated plates can be produced at the same time by casting through one mold, thereby improving the production efficiency of the prefabricated plates; at the same time, the device is compact and simple to assemble, occupies little space, and can be assembled and used repeatedly. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model without the top sealing plate assembled;

[0016] Figure 3 This is a schematic diagram of the bottom plate structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the vertical plate structure of the utility model;

[0018] Figure 5 This is a schematic diagram of the sealing plate structure of the utility model;

[0019] Figure 6 This is a schematic diagram of the steel bar frame structure of the utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the ferrule of the utility model.

[0021] Figure numbers: 1. Base plate; 101. Vertical pole; 102. Slot; 2. Vertical plate; 201. Socket 1; 202. Connecting hole; 3. Steel bar column; 4. Cover plate; 401. U-shaped groove; 402. Raised strip; 5. Connecting rod; 6. Steel bar frame; 7. Sleeve. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] Now combined with the attached Figures 1-7 As shown, a specific technical solution of a batch prefabrication device for water treatment filter plates is provided as follows:

[0024] The batch prefabrication device for water treatment filter plates includes a bottom plate 1. Vertically inserted on the top of the bottom plate 1 are not less than two vertical plates 2. A plurality of first jacks 201 are evenly arranged on each vertical plate 2. Reinforcing bars 3 are inserted into each of the first jacks 201, and the reinforcing bars 3 connect each vertical plate 2 in series. A clamping sleeve 7 is sleeved on the reinforcing bars 3 between every two adjacent vertical plates 2. The two end faces of the clamping sleeve 7 are respectively abutted against the adjacent vertical plates 2. A reinforcing bar frame 6 is further arranged between every two adjacent vertical plates 2, and sealing plates 4 are arranged around the periphery between the adjacent vertical plates 2.

[0025] During use, first brush a layer of grease on multiple vertical plates 2 and sealing plates 4 to prevent the concrete from adhering to the vertical plates 2 during demoulding. First, take a vertical plate 2 and place it on the outermost side of the vertical plates 2. Take a sealing plate 4 and place it on the top of the bottom plate 1. Then insert the reinforcing bars 3 into the first jacks 201 of the first vertical plate 2 one by one. Then sleeved the clamping sleeves 7 on the reinforcing bars 3 one by one. Then put two reinforcing bar frames 6. Then insert the second vertical plate 2 into the reinforcing bars 3 through the first jacks 201 one by one. Finally, place the second vertical plate 2 on the bottom plate 1, and at the same time place the two sealing plates 4 vertically on the left and right sides of the first vertical plate 2 and the second vertical plate 2 respectively. Repeat the above steps to complete the connection of all the reinforcing bars 3, vertical plates 2 and clamping sleeves 7, and complete the assembly and fixation of the overall device. At this time, concrete can be poured into the assembled vertical plates. After the pouring is completed, put the sealing plates 4 into the tops of the adjacent vertical plates 2 one by one. After the pouring is shaped, the reinforcing bars 6 can be pulled out one by one, and the vertical plates 2 and the sealing plates 4 can be taken out one by one. In this way, a mold can produce multiple precast slabs at one time during pouring, improving the production efficiency of the precast slabs.

[0026] It should be noted that the bottom plate 1 is in a "return shape". Vertically spaced slots 102 corresponding to the vertical plates 2 are arranged on the top of the bottom plate 1, and the distance between adjacent slots 102 is equal to the width of the sealing plate 4, which is convenient for assembling the vertical plates 2 and the bottom plate 1 and enhances the stability of the overall assembly. On the top of one end of the bottom plate 1, there are front and rear symmetrically arranged vertical rods 101, and the vertical rods 101 are inclined towards the direction of the vertical plates 2, and the vertical rods 101 are respectively abutted against the outermost vertical plates 2, which is convenient for providing support for the vertical plates 2.

[0027] The reinforcing bar frame 6 is in a mesh shape. The reinforcing bars 3 and the clamping sleeves 7 pass through the meshes of the reinforcing bar frame 6. The whole reinforcing bar frame 6 is tied and lapped by binding wires. The two ends of the clamping sleeve 7 are provided with ring edges, and the middle part of the clamping sleeve 7 is provided with a ring platform. Through the setting of the reinforcing bar frame 6 and the clamping sleeve 7, the compressive strength of the precast slab is improved.

[0028] A U-shaped groove 401 is provided on one side of the sealing plate 4, and a convex strip 402 is provided on the outer wall of the sealing plate 4 on the side away from the opening of the U-shaped groove. When the sealing plates 4 are placed opposite to each other, the convex strips 402 are placed facing each other. There are no less than two connecting holes 202 vertically provided on the left and right sides of the vertical plate 2. Connecting rods 5 are inserted in the connecting holes 202. The connecting rods 5 connect each vertical plate 2 together. The connecting rods 5 are located on the outside of the sealing plate 4, and handles are detachably provided at both ends of the connecting rods 5. The connecting rods 5 can limit the sealing plates 4 on both sides to prevent them from tipping over to the sides of the vertical plates 2.

[0029] Combined with Figures 1-7 The implementation principle of this device is described in detail as follows:

[0030] When in use, first apply a layer of grease to multiple vertical plates 2 and sealing plates 4 one by one to prevent the concrete from sticking to the vertical plates 2 during demoulding. First, take a vertical plate 2 and insert it into the outermost slot 102, so that the vertical rod 101 is against the vertical plate 2 to provide support for the vertical plate 2, take a sealing plate 4 and place it on the top of the bottom plate 1, with the U-shaped slot 401 facing downward when placing it, then insert the steel bars 3 one by one into the socket 201 of the first vertical plate 2, then put the sleeves 7 on the steel bars 3 one by one, then put in two steel bars 6, and then plug the second vertical plate 2 into the socket 201 and the steel bars 3 one by one, finally insert the second vertical plate 2 into the adjacent slot 102 and fix it, and at the same time, vertically place the two sealing plates 4 on the left and right sides of the first vertical plate 2 and the second vertical plate 2 respectively, with the U-shaped slots 401 set relatively when placing it, and then the connecting rod 5 Insert it into the connecting holes 202 on the two adjacent vertical plates 2 to prevent the covering plates 4 on both sides of the vertical plates 2 from tipping over to both sides, repeat the above steps to complete the connection of all the steel columns 3 and the vertical plates 2 and the clamping sleeves 7, then plug one end of the connecting rod 5 into the connecting holes 202 one by one, and then install the handle on the other end of the connecting rod 5 to complete the assembly and fixation of the overall device. At this time, concrete can be poured into the assembled vertical plates. After the pouring is completed, the covering plates 4 are placed one by one on the top of the adjacent vertical plates 2, with the U-shaped grooves 401 facing upwards. After the pouring is finalized, the steel columns 6 can be pulled out one by one, and the vertical plates 2 and the covering plates 4 can be taken out one by one. In this way, a mold can produce multiple prefabricated panels at the same time by pouring at one time, which improves the production efficiency of the prefabricated panels. At the same time, the device is compact and simple to assemble, occupies a small space, and the vertical plates 2, the bottom plates 1, the covering plates 4 and the steel columns 3 can be assembled and used repeatedly.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A batch prefabrication device for water treatment filter plates, comprising a bottom plate (1), characterized in that, No less than two vertical plates (2) are vertically inserted on the top of the bottom plate (1), and a plurality of insertion holes (201) are evenly distributed on each vertical plate (2), and steel bars (3) are inserted in the insertion holes (201). The steel bars (3) connect each vertical plate (2) in series, and a clamping sleeve (7) is sleeved on the steel bars (3) between each two adjacent vertical plates (2), and the two end surfaces of the clamping sleeve (7) are respectively abutted against the adjacent vertical plates (2), and a steel bar frame (6) is also arranged between each two adjacent vertical plates (2), and a sealing plate (4) is arranged around each adjacent vertical plate (2).

2. The batch prefabrication device for water treatment filter plates according to claim 1, characterized in that The bottom plate (1) is in the shape of a Chinese character "U", and slots (102) corresponding to the vertical plates (2) are arranged at intervals on the top of the bottom plate (1), and the spacing between adjacent slots (102) is equal to the width of the sealing plate (4).

3. The batch prefabrication device for water treatment filter plates according to claim 2, wherein A front-to-back symmetrical vertical rod (101) is arranged at the top of one end of the bottom plate (1), the vertical rod (101) is inclined toward the vertical plate (2), and the vertical rod (101) is against the outermost vertical plate (2).

4. The batch prefabrication device for water treatment filter plates according to claim 3, wherein, At least two connection holes (202) are vertically provided on both left and right sides of the vertical plate (2), and connecting rods (5) are inserted into the connecting holes (202). The connecting rods (5) connect each vertical plate (2) together in series, and the connecting rods (5) are located outside the sealing plate (4), and handles are detachably provided at both ends of the connecting rods (5).

5. The batch prefabrication device for water treatment filter plates according to claim 4, characterized in that, The steel bar frame (6) is in a grid shape, and the steel bar column (3) and the clamping sleeve (7) are inserted between the grids of the steel bar frame (6).

6. The batch prefabrication device for water treatment filter plates according to claim 5, characterized in that, Ring edges are arranged at both ends of the clamping sleeve (7), and a ring platform is arranged in the middle of the clamping sleeve (7).

7. The batch prefabrication device for water treatment filter plates according to claim 6, characterized in that, A U-shaped groove (401) is provided on one side of the sealing plate (4), and a convex strip (402) is provided on the outer wall of the sealing plate (4) on the side away from the opening of the U-shaped groove. When the sealing plates (4) are placed opposite to each other, the convex strips (402) are placed facing each other.