Automatic bag breaking and blanking device for castable raw material bag

By designing an automatic packing and blanking device, the problems of time-consuming and labor-intensive feeding and dust-induced feeding in castable production are solved, and an efficient and continuous feeding process is achieved, and production efficiency is improved.

CN223115542UActive Publication Date: 2025-07-18CHANGXING HONGFENG CHARGING
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Patent Information

Application Number
CN202421911940.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-18
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

In the production of existing castables, the feeding process of raw materials is time-consuming and labor-intensive and easy to produce dust, resulting in low feeding efficiency.

Method used

A castable raw material raw material pack automatic breaking and blanking device is designed. Through the synergy between the conveying device, clamping component, lifting drive device and displacement drive device, the automatic feeding, breaking and blanking process of the raw material pack is realized. The combination of the cutter and the transverse moving component is used to perform the broken operation, and the rotation and lifting and disengagement of the packaging bag is achieved through the connecting device and the lifting drive device.

Benefits of technology

It improves the efficiency of castable feeding, reduces manual labor intensity, reduces dust generation, and ensures the continuity and efficiency of the feeding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic bag breaking and blanking device for a castable raw material bag, and relates to the technical field of castable production. The conveying device comprises a supporting frame, the top of the supporting frame is fixedly provided with a conveying device, the inner wall of the supporting frame is in threaded connection with a transverse supporting screw rod, the outer surface of the transverse supporting screw rod is in threaded connection with a clamping assembly, and the top of the supporting frame is fixedly provided with a lifting driving device. The cutter is connected with the transverse moving assembly, and the cutter is located below the clamping assembly, so that after a raw material bag is conveyed to the inner side of the supporting frame by the conveying device and automatically falls into the inner side of the clamping assembly, the lifting driving device is matched to drive the elastic clamping assembly to descend to clamp the top of the raw material bag; the displacement driving device drives the transverse moving assembly to move so as to drive the cutter to move, and the process of automatic feeding, bag breaking and discharging of the raw material bags is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of casting material production, and in particular relates to a casting material raw material bag automatic breaking and dropping device. Background Art

[0002] Castable, also known as refractory castable, is a granular and powdered material made of refractory materials with a certain amount of binder added. It has high fluidity and is formed by pouring. It is a kind of amorphous refractory. Compared with other amorphous refractory materials, castable has higher binder and moisture content and better fluidity, so its application range is wider.

[0003] The production of existing castables is mostly carried out in a single-mouth reactor, that is, the various raw materials for the production of castables are added to the reactor in batches. However, during the continuous batch addition of raw materials, the packaged raw materials are added manually, which is time-consuming and labor-intensive and easily generates dust, thereby reducing the efficiency of raw material feeding.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a device for automatically breaking and dropping a casting material bag, so as to overcome the above-mentioned technical problems existing in the existing related technology.

[0006] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0007] The utility model discloses an automatic bag breaking and dropping device for casting raw material bags, comprising a support frame, a conveying device is fixedly installed on the top of the support frame, a cross-bracing screw is threadedly connected to the inner wall of the support frame, a clamping assembly is threadedly connected to the outer surface of the cross-bracing screw, a lifting drive device is fixedly installed on the top of the support frame, an output end of the lifting drive device is fixedly connected to a connecting device, an elastic clamping assembly is fixedly installed on the outer surface of the connecting device, a displacement drive device is arranged on the outer surface of the support frame, a transverse shift assembly is threadedly connected to the output end of the displacement drive device, and a cutter is fixedly connected to one side of the transverse shift assembly.

[0008] Furthermore, the conveying device includes a fixed frame, a conveying bed is arranged on the top of the fixed frame, a conveying roller is arranged on the inner wall of the conveying bed, and one end of the conveying bed extends to the inner side of the supporting frame.

[0009] Furthermore, there are several groups of the cross brace screw rods, there are two clamping assemblies, and both clamping assemblies include a threaded block, one end of which is fixedly connected to a clamping plate.

[0010] Further, the displacement driving device includes a displacement motor, the output end of the displacement motor is fixedly connected with a screw rod, the transverse movement assembly includes a transverse movement sleeve, one end of the transverse movement sleeve is fixedly connected with a transverse plate, and the cutting knife is fixed to the inner wall of the transverse plate.

[0011] Further, the lifting driving device includes a lifting cylinder, the output end of the lifting cylinder is fixedly connected with a telescopic shaft, one end of the telescopic shaft is fixedly connected with a lifting block, and the lifting block is slidably connected to the inner wall of the support frame.

[0012] Further, the continuous rotation device includes a continuous rotation motor, the output end of the continuous rotation motor is fixedly connected with a rotating rod, and one end of the rotating rod extends into the lifting block and is rotatably connected thereto.

[0013] Further, the number of the elastic clamping assemblies is two. The elastic clamping assembly includes a top clamping plate, a connecting rod is fixedly connected inside the top clamping plate, a bi-directional spring is arranged on the outer surface of the connecting rod, and one end of the bi-directional spring is fixedly connected with a bi-directional clamping plate.

[0014] Further, a guide sliding plate is fixedly connected to the inner wall of the support frame, and a guide sliding groove is formed inside the guide sliding plate.

[0015] The utility model has the following beneficial effects:

[0016] 1. By connecting the cutting knife with the transverse movement assembly and making the cutting knife located below the clamping assembly, when the raw material package is conveyed by the conveying device to the inside of the support frame and automatically falls into the inside of the clamping assembly, the lifting driving device drives the elastic clamping assembly to descend to clamp the top of the raw material package, and the displacement driving device drives the transverse movement assembly to displace to drive the cutting knife to move, realizing the process of automatically feeding, breaking the package and discharging the raw material package. And in cooperation with the continuous rotation device and the lifting driving device, the elastic clamping assembly can be driven to drive the packaging bag to rotate and rise to process the packaging bag after feeding, facilitating subsequent continuous feeding operations and improving the feeding efficiency of the casting material.

[0017] 2. By supporting the screw rod inside the support frame and close to the bottom of the clamping plate, and cooperating with the displacement motor, a transverse movement driving force can be provided for the transverse plate and the cutting knife, so that the cutting knife can move back and forth at the bottom of the clamping plate, forming a driving force and generating friction on the bottom of the raw material package to realize the package breaking operation, enabling the raw material package to automatically break the package and discharge, improving the feeding efficiency; by connecting the top clamping plate with the rotating rod, and cooperating with the bi-directional spring and the bi-directional clamping plate, while providing a clamping effect for the raw material package, the raw material package can be driven to turn upwards by cooperating with the continuous rotation motor and the rotating rod to disengage from the inside of the clamping plate, realizing the transfer effect of the raw material package for subsequent continuous discharging and feeding operations.

[0018] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model, and those of ordinary skill in the art can obtain other drawings based on these drawings without creative efforts.

[0020] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0021] Figure 2 is a schematic structure diagram of the conveying bed of the present utility model;

[0022] Figure 3 is a schematic structure diagram of the support frame of the present utility model;

[0023] Figure 4 is a schematic structure diagram of the cutting knife of the present utility model;

[0024] Figure 5 is a schematic structure diagram of the lifting cylinder of the present utility model;

[0025] Figure 6 is a schematic structure diagram of the two-way clamping plate of the present utility model;

[0026] In the drawings, the list of components represented by each reference numeral is as follows:

[0027] 1, support frame; 2, conveying device; 3, cross bracing screw; 4, clamping assembly; 5, lifting drive device; 6, continuous rotation device; 7, elastic clamping assembly; 8, displacement drive device; 9, transverse movement assembly; 10, cutting knife; 201, fixed frame; 202, conveying bed; 203, conveying roller; 401, threaded block; 402, clamping plate; 801, displacement motor; 802, screw; 901, transverse movement sleeve; 902, transverse plate; 501, lifting cylinder; 502, telescopic shaft; 503, lifting block; 601, continuous rotation motor; 602, rotating rod; 701, top clamping plate; 702, connecting rod; 703, bi-directional spring; 704, two-way clamping plate; 11, guide sliding plate; 12, guide chute. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the utility model without creative efforts shall fall within the protection scope of the utility model.

[0029] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0030] Please refer to Figure 2 、 Figure 5 As shown, the present utility model is an automatic bag-breaking and blanking device for the raw material package of castable, including a support frame 1. A conveying device 2 is fixedly installed at the top of the support frame 1. A cross support screw 3 is threadedly connected to the inner wall of the support frame 1. A clamping assembly 4 is threadedly connected to the outer surface of the cross support screw 3. A lifting drive device 5 is fixedly installed at the top of the support frame 1. The output end of the lifting drive device 5 is fixedly connected to a connecting and rotating device 6. An elastic clamping assembly 7 is fixedly installed on the outer surface of the connecting and rotating device 6. A displacement drive device 8 is arranged on the outer surface of the support frame 1. The output end of the displacement drive device 8 is threadedly connected to a transverse displacement assembly 9. A cutting knife 10 is fixedly connected to one side surface of the transverse displacement assembly 9.

[0031] When continuous feeding of the raw material for the castable is required, by starting the conveying device 2, the raw material package is placed vertically and flat on the conveying device 2, and it is conveyed to the inside of the support frame 1 through the conveying device 2. The distance between the clamping assemblies 4 is adjusted by rotating the cross support screw 3 according to the volume of the raw material package, so that the raw material package is clamped between the clamping assemblies 4 when it falls. After the raw material package falls, the lifting drive device 5 drives the connecting and rotating device 6 to descend until the bottom of the elastic clamping assembly 7 is sprung open and clamped on both sides of the top of the raw material package and then stops. At this time, the raw material package is between the clamping assemblies 4. By starting the displacement drive device 8 at the bottom, it drives the transverse displacement assembly 9 to displace along one side of the bottom of the clamping assembly 4, thereby driving the cutting knife 10 to displace, so that the cutting knife 10 contacts the bottom of the raw material package during displacement to generate friction to break open the bottom of the raw material package. When the cutting knife 10 moves to the other end, the bottom of the raw material package is completely broken open and automatically blanked, and at the same time its top is clamped by the elastic clamping assembly 7. After the blanking is completed, the connecting and rotating device 6 drives the elastic clamping assembly 7 to rotate to drive the packaging bag to turn up upwards to cooperate with the inside of the clamping assembly 4 to complete the blanking process.

[0032] The utility model connects the cutter 10 with the transverse movement component 9, and makes the cutter 10 located below the clamping component 4, so that when the raw material bag is conveyed to the inner side of the support frame 1 by the conveying device 2 and automatically falls into the inner side of the clamping component 4, the lifting drive device 5 drives the elastic clamping component 7 to descend to clamp the top of the raw material bag, and the displacement drive device 8 drives the transverse movement component 9 to move to drive the cutter 10 to move, thereby realizing the process of automatic feeding, breaking and dropping of the raw material bag, and the connecting device 6 and the lifting drive device 5 can drive the elastic clamping component 7 to drive the packaging bag to rotate and rise, so as to process the packaging bag after the feeding is completed, so as to facilitate the subsequent continuous feeding operation and improve the efficiency of the casting material feeding operation.

[0033] In one embodiment, for the above-mentioned conveying device 2, the conveying device 2 includes a fixed frame 201, a conveying bed 202 is arranged on the top of the fixed frame 201, a conveying roller 203 is arranged on the inner wall of the conveying bed 202, and one end of the conveying bed 202 extends to the inner side of the supporting frame 1.

[0034] The conveying bed 202 is supported on one side of the support frame 1 by the fixing frame 201 so that its conveying level is higher than the top of the clamping assembly 4, thereby providing automatic conveying driving force for the casting material bag and reducing the labor intensity of manual feeding.

[0035] In one embodiment, for the above-mentioned cross bracing screws 3, there are several groups of cross bracing screws 3, and there are two clamping assemblies 4. Both clamping assemblies 4 include a threaded block 401, and one end of the threaded block 401 is fixedly connected to a clamping plate 402.

[0036] By passing the cross-bracing screw 3 through the threaded block 401, the clamping plate 402 is supported on the inner side of the support frame 1. When the cross-bracing screw 3 is rotated, the threaded block 401 can be driven to move along its outer side to drive the clamping plate 402 to move, and then the distance between the clamping plates 402 can be adjusted so that it can clamp the raw material package on its inner side to facilitate its dropping.

[0037] In one embodiment, for the above-mentioned displacement driving device 8, the displacement driving device 8 includes a displacement motor 801, the output end of the displacement motor 801 is fixedly connected to a screw 802, the transverse movement assembly 9 includes a transverse movement sleeve 901, one end of the transverse movement sleeve 901 is fixedly connected to a transverse plate 902, and the cutter 10 is fixed to the inner wall of the transverse plate 902.

[0038] The displacement motor 801 is fixed to the outside of the support frame 1. When the displacement motor 801 is started, the screw rod 802 is driven to rotate, thereby driving the transverse sleeve 901 to move, so that the transverse plate 902 and the front end cutter 10 are moved from one end of the screw rod 802 to the other end, so that the cutter 10 can contact the bottom of the raw material package.

[0039] By supporting the screw rod 802 on the inner side of the support frame 1 and close to the bottom of the clamping plate 402, the screw rod 802 can provide a lateral driving force for the transverse plate 902 and the cutter 10 through cooperation with the displacement motor 801, so that the cutter 10 can make a reciprocating motion at the bottom of the clamping plate 402, forming a driving force and generating friction on the bottom of the raw material package to realize the package breaking operation, so that the raw material package can be automatically broken and dropped, thereby improving the feeding efficiency.

[0040] In one embodiment, for the above-mentioned lifting drive device 5, the lifting drive device 5 includes a lifting cylinder 501, the output end of the lifting cylinder 501 is fixedly connected to a telescopic shaft 502, one end of the telescopic shaft 502 is fixedly connected to a lifting block 503, and the lifting block 503 is slidably connected to the inner wall of the support frame 1.

[0041] The lifting cylinder 501 is fixed to the top of the support frame 1. The lifting cylinder 501 drives the telescopic shaft 502 to extend and retract, thereby pushing the lifting block 503 to move up and down on the inner side of the support frame 1, thereby driving the connecting device 6 and the elastic clamping component 7 to move on the inner side of the support frame 1 until the bottom of the elastic clamping component 7 is squeezed and bounced open by the top of the raw material package, so that the elastic clamping component 7 is clamped on the outside of the raw material package and stops. When the raw material package is dropped, the telescopic shaft 502 drives it to move in the opposite direction and rise.

[0042] In one embodiment, for the above-mentioned continuous rotation device 6, the continuous rotation device 6 includes a continuous rotation motor 601, and the output end of the continuous rotation motor 601 is fixedly connected to a rotating rod 602, and one end of the rotating rod 602 extends to the inside of the lifting block 503 and is rotatably connected thereto.

[0043] When the continuously rotating motor 601 is driven to rise and reset, the top of the casting material packaging bag is clamped on the inner side of the elastic clamping component 7, and the rotating rod 602 is driven by the continuously rotating motor 601 to drive the elastic clamping component 7 to flip upward, so that the packaging bag can be lifted upward to separate from the inner side of the clamping plate 402, thereby achieving the effect of clearing the packaging bag.

[0044] In one embodiment, for the above-mentioned elastic clamping assembly 7, there are two groups of the elastic clamping assembly 7, and the elastic clamping assembly 7 includes a top clamping plate 701, and the interior of the top clamping plate 701 is fixedly connected with a connecting rod 702, and the outer surface of the connecting rod 702 is provided with a bidirectional spring 703, and one end of the bidirectional spring 703 is fixedly connected with a bidirectional clamping plate 704.

[0045] The top clamping plate 701 is sleeved on the outside of the rotating rod 602. When the top clamping plate 701 is driven by the telescopic shaft 502 to move downward, the two-way clamping plate 704 is moved downward until the two-way clamping plate 704 drops and is pushed by the top of the raw material package, causing the two-way spring 703 to move to both sides, so that the two-way clamping plate 704 is bounced open and clamped on the outside of the raw material package. When the raw material package is dropped and its volume is reduced, the two-way spring 703 gradually resets, causing the two-way clamping plate 704 to tighten inward to clamp the top of the raw material package.

[0046] By connecting the top clamping plate 701 with the rotating rod 602, the two-way spring 703 and the two-way clamping plate 704 can provide a clamping effect for the raw material package, and the continuous rotating motor 601 and the rotating rod 602 can drive it to flip upward to disengage from the inside of the clamping plate 402, thereby achieving the transfer effect of the raw material package, and subsequently continuing the blanking and feeding operations.

[0047] In one embodiment, for the above-mentioned support frame 1 , a guide slide 11 is fixedly connected to the inner wall of the support frame 1 , and a guide slide groove 12 is provided inside the guide slide 11 .

[0048] The guide slide plate 11 is located at the top of the support frame 1 , and cooperates with the guide slide groove 12 to provide sliding displacement space and limit function for the lifting block 503 and the continuous rotation motor 601 .

[0049] Through the above technical solutions: 1. By connecting the cutting knife 10 to the transverse movement component 9 and positioning the cutting knife 10 below the clamping component 4, when the raw material package is conveyed by the conveying device 2 to the inside of the support frame 1 and automatically falls into the inside of the clamping component 4, the lifting drive device 5 drives the elastic clamping component 7 to descend to clamp the top of the raw material package. The displacement drive device 8 drives the transverse movement component 9 to displace, driving the cutting knife 10 to move, realizing the process of automatically feeding, breaking the package, and discharging the raw material package. In cooperation with the continuous rotation device 6 and the lifting drive device 5, the elastic clamping component 7 can be driven to drive the packaging bag to rotate and rise, so as to process the packaging bag after feeding, facilitating subsequent continuous feeding operations and improving the feeding efficiency of the castable; 2. By supporting the screw rod 802 inside the support frame 1 and near the bottom of the clamping plate 402, the transverse movement driving force can be provided for the cross plate 902 and the cutting knife 10 in cooperation with the displacement motor 801, enabling the cutting knife 10 to move back and forth at the bottom of the clamping plate 402, generating a driving force and friction on the bottom of the raw material package to achieve the bag breaking operation, enabling the raw material package to automatically break the bag and discharge, and improving the feeding efficiency; By connecting the top clamping plate 701 to the rotating rod 602, while the bidirectional spring 703 and the bidirectional clamping plate 704 can provide a clamping effect on the raw material package, the continuous rotation motor 601 and the rotating rod 602 can drive it to flip upward to disengage from the inside of the clamping plate 402, realizing the transfer effect of the raw material package for subsequent continuous discharging and feeding operations.

[0050] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0051] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the utility model, so that those skilled in the relevant technical field can understand and utilize the utility model well. The utility model is only limited by the claims and their full scope and equivalents.

Claims

1. An automatic bag-breaking and blanking device for the raw material package of a casting material, comprising a support frame (1), characterized in that: A conveying device (2) is fixedly installed at the top of the support frame (1). A cross brace screw (3) is threadedly connected to the inner wall of the support frame (1). A clamping assembly (4) is threadedly connected to the outer surface of the cross brace screw (3). A lifting drive device (5) is fixedly installed at the top of the support frame (1). The output end of the lifting drive device (5) is fixedly connected to a continuous rotation device (6). An elastic clamping assembly (7) is fixedly installed on the outer surface of the continuous rotation device (6). A displacement drive device (8) is arranged on the outer surface of the support frame (1). The output end of the displacement drive device (8) is threadedly connected to a transverse movement assembly (9). A cutting knife (10) is fixedly connected to one side surface of the transverse movement assembly (9).

2. The automatic bag-breaking and blanking device for the raw material package of the castable according to claim 1, wherein, The conveying device (2) includes a fixed frame (201). A conveying bed (202) is arranged at the top of the fixed frame (201). Conveying rollers (203) are arranged on the inner wall of the conveying bed (202). One end of the conveying bed (202) extends to the inside of the support frame (1).

3. The automatic bag-breaking and blanking device for the raw material package of the castable according to claim 1, wherein, There are several groups of the cross brace screws (3). The number of the clamping assemblies (4) is two. Both of the two clamping assemblies (4) include a threaded block (401). A clamping plate (402) is fixedly connected to one end of the threaded block (401).

4. An automatic bag-breaking and blanking device for the raw material package of the castable, characterized in that, The displacement drive device (8) includes a displacement motor (801). The output end of the displacement motor (801) is fixedly connected to a screw rod (802). The transverse movement assembly (9) includes a transverse movement sleeve (901). A transverse plate (902) is fixedly connected to one end of the transverse movement sleeve (901). The cutting knife (10) is fixed to the inner wall of the transverse plate (902).

5. The automatic bag-breaking and blanking device for the raw material package of the castable according to claim 1, characterized in that, The lifting drive device (5) includes a lifting cylinder (501). The output end of the lifting cylinder (501) is fixedly connected to a telescopic shaft (502). A lifting block (503) is fixedly connected to one end of the telescopic shaft (502). The lifting block (503) is slidably connected to the inner wall of the support frame (1).

6. The automatic bag-breaking and blanking device for the raw material package of the castable according to claim 5, characterized in that, The continuous rotation device (6) includes a continuous rotation motor (601). The output end of the continuous rotation motor (601) is fixedly connected to a rotating rod (602). One end of the rotating rod (602) extends into the inside of the lifting block (503) and is rotatably connected thereto.

7. An automatic bag-breaking and blanking device for the raw material package of the castable, characterized in that, The number of the elastic clamping assemblies (7) is two. The elastic clamping assembly (7) includes a top clamping plate (701). A connecting rod (702) is fixedly connected to the inside of the top clamping plate (701). A bi-directional spring (703) is arranged on the outer surface of the connecting rod (702). A bi-directional clamping plate (704) is fixedly connected to one end of the bi-directional spring (703).

8. The automatic bag-breaking and blanking device for the raw material package of the castable according to claim 1, wherein, A guide sliding plate (11) is fixedly connected to the inner wall of the support frame (1). A guide sliding groove (12) is formed in the inside of the guide sliding plate (11).