Diamond blade chip breaker groove engraving auxiliary device

By combining the positioning mechanism of the ring-shaped electromagnet and the light source assembly, the problem of inaccurate positioning during the diamond blade engraving process is solved, and high-precision and efficient engraving effect is achieved, which improves production efficiency and reduces costs.

CN223115578UActive Publication Date: 2025-07-18KUNSHAN OUJIU PRECISION TOOLS CO LTD
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Patent Information

Application Number
CN202421996873.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-18
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

In the prior art, in the process of engraving chip breaking grooves in diamond blades, the clamp positioning method cannot guarantee the repeatability of each clamping position, resulting in low accuracy and slow gripping of cutting edge profile, which affects the processing efficiency and the accuracy of chip breaking groove position.

Method used

The positioning mechanism combined with annular electromagnets, steel plates, positioning blocks, compression springs and light source components is adopted to absorb the blade using the magnetic field of the annular electromagnet, and combine the light source components to improve the visualization of the cutting edge profile and the rapid positioning of the positioning blocks to achieve high accuracy and rapid grasping.

Benefits of technology

Improves the accuracy and stability of diamond blade engraving, increases repeatability accuracy, improves production efficiency and reduces costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223115578U_ABST
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Abstract

The utility model discloses a diamond blade chip breaker groove carving auxiliary device which comprises a bottom plate, and a shell is arranged at the top end of the bottom plate. A positioning mechanism is arranged in the shell and comprises an annular electromagnet, a positioning mechanism and a positioning mechanism, and the annular electromagnet is arranged in the shell; the steel plate is arranged above the annular electromagnet, and the steel plate is connected with the inner cavity of the shell; the positioning block is fixedly connected to the top end of the steel plate; the multiple compression springs are arranged between the annular electromagnet and the steel plate; the light source assembly is arranged in the shell. The arrangement mode that the annular electromagnet, the steel plate, the positioning block, the compression spring and the light source assembly are matched is utilized, the light source assembly is additionally arranged at the bottom of the blade, the outline of a cutting edge is clear and can be easily grabbed by visual software, meanwhile, the annular electromagnet and the positioning block are used, rapid positioning can be achieved, high repeated precision is obtained, and the outline of the cutting edge is rapidly grabbed; the use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field related to the processing of diamond blades, and particularly relates to an auxiliary device for engraving a chip-breaking groove on a diamond blade. Background Technique

[0002] A diamond blade is a tool that uses an integral artificial diamond sintered body as the tool material. It has extremely high hardness, excellent wear resistance and compressive strength. Therefore, it is mainly used for processing various high-hardness materials, such as hardened steel, cemented carbide, ceramics, glass, etc.

[0003] During the process of engraving a chip-breaking groove on a diamond blade, the existing method is to place the diamond blade in the tool socket of the tool bar and clamp the blade through a clamp to achieve positioning. In the above positioning method, when mass-producing diamond blades, it is impossible to ensure that the clamping position is repeated each time, resulting in low precision and low speed of grasping the cutting edge contour, resulting in low processing efficiency of diamond blades and easy deviation of the position of the chip-breaking groove, which is rather inconvenient. Content of the Utility Model

[0004] The purpose of the utility model is to provide an auxiliary device for engraving a chip-breaking groove on a diamond blade to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an auxiliary device for engraving a chip-breaking groove on a diamond blade, including a bottom plate, and a housing is arranged at the top end of the bottom plate;

[0006] A positioning mechanism is arranged inside the housing, and the positioning mechanism includes:

[0007] An annular electromagnet, which is arranged inside the housing;

[0008] A steel plate, which is arranged above the annular electromagnet, and the steel plate is slidably inserted into the inner cavity of the housing;

[0009] A positioning block, which is fixedly connected to the top end of the steel plate, and a positioning groove is arranged on the outer wall of the positioning block;

[0010] A plurality of compression springs are arranged between the annular electromagnet and the steel plate;

[0011] A light source assembly, which is arranged inside the housing;

[0012] A plurality of limiting columns are equidistantly arranged between the annular electromagnet and the steel plate, and a plurality of compression springs are respectively sleeved outside the plurality of limiting columns.

[0013] Preferably, the light source assembly includes:

[0014] A reflective film, a groove is formed at the top end of the bottom plate, and the reflective film is fixedly connected to the bottom end of the inner wall of the groove;

[0015] A light strip, the light strip is sleeved outside the reflective film, and the light strip is fixedly connected to the inner wall of the groove;

[0016] A light guide plate, the light guide plate is arranged at the top end of the light strip, and the light guide plate is fixedly connected to the inner wall of the groove.

[0017] Preferably, the light source assembly further includes:

[0018] A quartz glass plate, the quartz glass plate is fixedly connected to the inside of the groove.

[0019] Preferably, one end of each of the plurality of compression springs is fixedly connected to the annular electromagnet, and the other end of each of the plurality of compression springs is fixedly connected to the steel plate.

[0020] Preferably, a plurality of mounting blocks are fixedly connected to both sides of the inner wall of the housing. A plurality of through holes are equidistantly formed at the top end of the annular electromagnet. A plurality of positioning holes are equidistantly formed at the top end of the plurality of mounting blocks. A positioning pin is slidably inserted into the inner cavity of the through hole, and the positioning pin is slidably inserted into the inner cavity of the positioning hole.

[0021] Preferably, a plurality of counterbores are formed at the bottom end of the bottom plate. A bolt is slidably inserted into the inner cavity of the counterbore. A plurality of mounting holes are formed at the bottom end of the housing. The bolt is slidably inserted into the inner cavity of the mounting hole.

[0022] The technical effects and advantages of the present utility model:

[0023] By using the setting method in which the annular electromagnet, the steel plate, the positioning block, the compression spring and the light source assembly cooperate with each other, a light source assembly is added at the bottom of the blade, so that the cutting edge contour is clear and easy to be captured by the vision software. At the same time, by using the annular electromagnet and the positioning block, rapid positioning can be realized, and high repeat accuracy can be obtained. The cutting edge contour can be quickly captured, which is convenient for use. Description of the drawings

[0024] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0025] Figure 2 It is a schematic diagram of the internal structure of the whole front of the present utility model.

[0026] Figure 3 It is for the present utility model Figure 2 The enlarged structural schematic diagram at position A.

[0027] In the figure: 1, bottom plate; 2, housing; 3, positioning mechanism; 31, annular electromagnet; 32, steel plate; 33, positioning block; 34, compression spring; 35, light source assembly; 351, reflective film; 352, light strip; 353, light guide plate; 354, quartz glass plate; 36, limit post; 4, mounting block; 5, positioning pin; 6, bolt. Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0029] The present invention provides a Figures 1-3 diamond blade chip breaker engraving auxiliary device as shown, including a bottom plate 1, and a housing 2 is arranged at the top of the bottom plate 1;

[0030] Furthermore, a positioning mechanism 3 is arranged inside the housing 2. The positioning mechanism 3 includes: an annular electromagnet 31, a steel plate 32, a positioning block 33, a compression spring 34, a light source assembly 35, and a limiting post 36. The annular electromagnet 31 is arranged inside the housing 2. The annular electromagnet 31 is electrically connected to an external power supply through an externally connected switch. A strong magnetic field can be generated by the annular electromagnet 31 to firmly adsorb the diamond blade on the positioning block 33, ensuring that the blade will not move or shake during the engraving process, thereby guaranteeing the accuracy and stability of engraving. The annular electromagnet 31 can generate a stable magnetic field, which can improve the accuracy and quality of engraving, reduce errors and deviations. In short, the annular electromagnet 31 plays a very important role in the engraving process of the diamond blade chip breaker groove, which can improve the accuracy and quality of engraving, and at the same time can also improve production efficiency and reduce costs; the steel plate 32 is arranged above the annular electromagnet 31, and the steel plate 32 is slidably inserted into the inner cavity of the housing 2; the positioning block 33 is fixedly connected to the top end of the steel plate 32. A positioning groove is formed on the outer wall of the positioning block 33, and a groove is formed at the top end of the housing 2. The positioning block 33 is located inside the groove. The diamond blade can be quickly positioned through the positioning groove; a plurality of compression springs 34 are arranged between the annular electromagnet 31 and the steel plate 32. One end of each of the plurality of compression springs 34 is fixedly connected to the annular electromagnet 31, and the other end of each of the plurality of compression springs 34 is fixedly connected to the steel plate 32. A plurality of limiting posts 36 are arranged equidistantly between the annular electromagnet 31 and the steel plate 32. The plurality of compression springs 34 are respectively sleeved outside the plurality of limiting posts 36. The distribution of the plurality of compression springs 34 can increase the structural stability, make the annular electromagnet 31 and the steel plate 32 more firm during the working process, reduce the risk of vibration and loosening, and can adjust the gap between the annular electromagnet 31 and the steel plate 32 to ensure close contact between the two, while allowing a certain degree of freedom to adapt to different working conditions and installation errors; the light source assembly 35 is arranged inside the housing 2. By adding the light source assembly 35 at the bottom of the blade, the cutting edge profile is clear, which is easy to be captured by the external vision software. At the same time, by using the annular electromagnet 31 and the positioning block 33, rapid positioning can be achieved, high repeat accuracy can be obtained, the cutting edge profile can be quickly captured, which is convenient for use.

[0031] Specifically, the light source assembly 35 includes: a reflective film 351, a light strip 352, a light guide plate 353, and a quartz glass plate 354. A groove is formed at the top end of the bottom plate 1, and the reflective film 351 is fixedly connected to the bottom end of the inner wall of the groove. The main function of the reflective film 351 is to reflect light, reflecting the light emitted by the light strip 352 to the area that needs illumination. It can improve the utilization rate of light, increase the brightness and uniformity of light; the light strip 352 is sleeved outside the reflective film 351 and fixedly connected to the inner wall of the groove. The light strip 352 is a square light source composed of a long strip, usually composed of multiple light-emitting diodes. It can provide uniform light distribution and can be cut and connected as needed; the light guide plate 353 is arranged at the top end of the light strip 352 and fixedly connected to the inner wall of the groove. The function of the light guide plate 353 is to evenly distribute light on the entire plate surface. It guides and scatters light through the internal optical structure, enabling the light of the light strip 352 to be emitted from the side or bottom of the light guide plate 353 to achieve a uniform lighting effect. The quartz glass plate 354 is fixedly connected inside the groove. The quartz glass plate 354 mainly plays a role in protection and support. It can prevent damage to the light source and other components by external factors, and at the same time provide a certain degree of transparency to allow light to pass through.

[0032] Further, a plurality of mounting blocks 4 are fixedly connected to both sides of the inner wall of the housing 2. A plurality of through holes are equidistantly formed at the top end of the annular electromagnet 31. A plurality of positioning holes are equidistantly formed at the top end of the plurality of mounting blocks 4. A positioning pin 5 is slidably inserted into the inner cavity of the through hole, and the positioning pin 5 is slidably inserted into the inner cavity of the positioning hole. The annular electromagnet 31 can be installed inside the housing 2 through the positioning pin 5 for use.

[0033] Further, a plurality of counterbores are formed at the bottom end of the bottom plate 1. A bolt 6 is slidably inserted into the inner cavity of the counterbore. A plurality of mounting holes are formed at the bottom end of the housing 2. The bolt 6 is slidably inserted into the inner cavity of the mounting hole. By disassembling the bolt 6, it is convenient to disassemble, replace, and maintain the internal light source assembly 35 and the annular electromagnet 31.

[0034] Finally, it should be noted that: the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An auxiliary device for engraving a chip breaker groove on a diamond blade, comprising: A bottom plate (1), and a housing (2) is provided at the top end of the bottom plate (1); It is characterized in that: a positioning mechanism (3) is provided inside the housing (2), and the positioning mechanism (3) includes: A ring-shaped electromagnet (31), which is arranged inside the housing (2); A steel plate (32), which is arranged above the ring-shaped electromagnet (31), and the steel plate (32) is slidably inserted and connected to the inner cavity of the housing (2); A positioning block (33), which is fixedly connected to the top end of the steel plate (32), and a positioning groove is provided on the outer wall of the positioning block (33); Compression springs (34), and a plurality of the compression springs (34) are arranged between the ring-shaped electromagnet (31) and the steel plate (32); A light source assembly (35), which is arranged inside the housing (2); Limit posts (36), and a plurality of the limit posts (36) are equidistantly arranged between the ring-shaped electromagnet (31) and the steel plate (32), and a plurality of the compression springs (34) are respectively sleeved outside a plurality of the limit posts (36).

2. The diamond blade chip breaker groove engraving auxiliary device according to claim 1, characterized in that, The light source assembly (35) includes: A reflective film (351), a groove is provided at the top end of the bottom plate (1), and the reflective film (351) is fixedly connected to the bottom end of the inner wall of the groove; A light strip (352), which is sleeved outside the reflective film (351), and the light strip (352) is fixedly connected to the inner wall of the groove; A light guide plate (353), which is arranged at the top end of the light strip (352), and the light guide plate (353) is fixedly connected to the inner wall of the groove.

3. The diamond blade chip breaker groove engraving auxiliary device according to claim 2, wherein The light source assembly (35) further includes: A quartz glass plate (354), which is fixedly connected to the inside of the groove.

4. An auxiliary device for engraving a chip breaker groove of a diamond blade according to claim 1, characterized in that, One ends of a plurality of the compression springs (34) are fixedly connected to the ring-shaped electromagnet (31), and the other ends of a plurality of the compression springs (34) are fixedly connected to the steel plate (32).

5. An auxiliary device for engraving a chip breaker groove of a diamond blade according to claim 1, characterized in that, A plurality of mounting blocks (4) are fixedly connected to both sides of the inner wall of the housing (2), a plurality of through holes are equidistantly provided at the top end of the ring-shaped electromagnet (31), a plurality of positioning holes are equidistantly provided at the top end of a plurality of the mounting blocks (4), a positioning pin (5) is slidably inserted and connected to the inner cavity of the through hole, and the positioning pin (5) is slidably inserted and connected to the inner cavity of the positioning hole.

6. The diamond blade chip breaker groove engraving auxiliary device according to claim 1, characterized in that, A plurality of counterbores are provided at the bottom end of the bottom plate (1), a bolt (6) is slidably inserted and connected to the inner cavity of the counterbore, a plurality of mounting holes are provided at the bottom end of the housing (2), and the bolt (6) is slidably inserted and connected to the inner cavity of the mounting hole.