Automatic insert embedding jig

By designing automatic insertion fixtures, using hydraulic devices and clamping frames to achieve automatic insertion of inserts, the existing fixtures have been solved, and the efficiency and accuracy of automated production are improved, and the equipment is kept clean.

CN223115691UActive Publication Date: 2025-07-18ANKA AUTO PARTS (TIANJIN) CO LTD
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Patent Information

Application Number
CN202422083315.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-07-18
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing insert fixtures are inefficient, have insufficient accuracy and poor safety during industrial automation, and manual burial methods cannot meet the automation needs.

Method used

An automatic insertion fixture is designed, including a fixture seat, extension plate, hydraulic device, support rod, telescopic rod, support plate and push plate. The telescopic rod extension is driven by hydraulic device, and the insert is automatically pushed into the insert by using the push plate, combining the clamping frame and the internal thread ring to achieve automatic burial and convenient cleaning of the insert.

Benefits of technology

The automatic burial of inserts is realized, efficiency and accuracy are improved, safety is ensured, and impurities in the storage cavity are easy to clean up and maintain the cleanliness of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic insert embedding jig. The automatic insert embedding jig comprises a jig seat, the embedding part comprises an extension plate, a storage cavity, a hydraulic device, a supporting rod, a telescopic rod, a supporting plate and a push plate; extension plates are symmetrically connected to the upper portions of the two sides of the outer wall of the jig base, hydraulic devices are connected to one ends of the tops of the extension plates, supporting rods are connected to the middles of one sides of the outer surfaces of the hydraulic devices, telescopic rods are connected to the middles of one sides of the outer surfaces of the supporting rods, supporting plates are connected to one sides of the outer surfaces of the telescopic rods, and push plates are connected to one sides of the outer surfaces of the supporting plates. The utility model discloses an insert jig, and aims to solve the problems that when an existing insert jig is actually used, embedding of inserts is generally completed manually, but along with development of industrial automation, a manual embedding method gradually exposes low efficiency, insufficient precision and poor safety.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection product processing, in particular to an automatic insert embedding jig. Background Art

[0002] An automatic insert embedding jig is an auxiliary tool used in the automated production process. Its main function is to accurately and automatically embed inserts into plastic molded products.

[0003] In actual use, the existing insert jigs usually complete the embedding of inserts manually. However, with the development of industrial automation, the manual embedding method gradually exposes problems such as low efficiency, insufficient accuracy, and poor safety. Therefore, it is necessary to provide an automatic insert embedding jig to achieve the effect of automatic insert embedding and effectively solve the problems of low efficiency, insufficient accuracy, and poor safety. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an automatic insert embedding jig to solve the problems in the above-mentioned background art, that is, in actual use, the existing insert jigs usually complete the embedding of inserts manually. However, with the development of industrial automation, the manual embedding method gradually exposes problems such as low efficiency, insufficient accuracy, and poor safety.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] The utility model is an automatic insert embedding jig, including: a jig base; an embedding component, the embedding component includes an extension plate, a storage cavity, a hydraulic device, a support rod, a telescopic rod, a support plate, and a push plate; the upper parts on both sides of the outer wall of the jig base are symmetrically connected with extension plates, one end of the top of the extension plate is connected with a hydraulic device, the middle part of one side of the outer surface of the hydraulic device is connected with a support rod, the middle part of one side of the outer surface of the support rod is connected with a telescopic rod, and one side of the outer surface of the telescopic rod is connected with a support plate, and one side of the outer surface of the support plate is connected with a push plate.

[0007] Furthermore, the top of the outer surface of the jig base is symmetrically connected with storage cavities, and the push plate is connected to the inner surface of the storage cavity.

[0008] Furthermore, it also includes an auxiliary component, the auxiliary component includes an inner groove, a moving wheel, and a jig groove; a group of inner grooves are symmetrically opened at the top of the jig base, and the inner part of the inner groove is rotationally connected with a moving wheel.

[0009] Furthermore, a group of jig grooves are symmetrically opened at the top of the jig groove, and the storage cavities are located on both sides of the outer surface of the jig groove.

[0010] Further, it further includes a fixing component, and the fixing component includes a clamping frame, an internally threaded ring, a threaded rod, and a handle; a set of clamping frames are symmetrically connected to the top of the jig base, and the clamping frames are connected to the lower parts of both ends of the outer surface of the storage cavity by clamping.

[0011] Further, an internally threaded ring is connected to one side of the outer surface of the clamping frame, a threaded rod is connected to the middle of the internally threaded ring, a handle is rotatably connected to one end of the threaded rod, and the other end of the threaded rod is clamped and connected to the lower part of one side of the outer surface of the storage cavity.

[0012] Compared with the prior art, the advantages of the present utility model are as follows:

[0013] In the present utility model, extension plates are provided on both sides of the jig base, a hydraulic device is provided on the top of the extension plates, a telescopic rod is provided outside the hydraulic device, and a push plate is provided outside the telescopic rod. The inserts to be embedded are uniformly placed inside the storage cavity. When the hydraulic device operates, the telescopic rod extends inside the support rod, and by means of pushing with the push plate, the inserts inside the storage cavity are pushed into the jig groove, eliminating the need for manual placement and achieving the effect of automatic insert embedding, effectively solving the problems of low efficiency, insufficient precision, and poor safety.

[0014] Based on the above beneficial effects, by providing a clamping frame on the top of the jig base, after the inserts are placed inside the storage cavity for a long time, some particulate impurities attached to the surface of the inserts will transfer and adhere to the inner surface of the storage cavity. Rotate the threaded rod to separate the threaded rod from the outer surface of the storage cavity, pull the storage cavity upwards to separate the storage cavity from the clamping frame, and then the storage cavity can be disassembled to clean and maintain its inner surface, avoiding the particulate impurities attached to the inner surface from causing wear to the outer surface of the inserts when the inserts are placed inside the storage cavity again later, thereby ensuring the cleanliness of the inner surface of the storage cavity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can obtain other drawings based on these drawings without creative efforts.

[0016] Figure 1 It is a schematic diagram of the overall jig base of the present utility model.

[0017] Figure 2 It is a schematic diagram of the jig base of the present utility model after rotation.

[0018] Figure 3 It is a schematic diagram of the pallet of the present utility model.

[0019] Figure 4 For the present utility model Figure 2 Schematic enlarged view of part A in

[0020] In the accompanying drawings, the list of components represented by each reference numeral is as follows:

[0021] 11. Fixture base;

[0022] 21. Extension plate; 22. Storage cavity; 23. Hydraulic device; 24. Support rod; 25. Telescopic rod; 26. Support plate; 27. Push plate;

[0023] 31. Inner groove; 32. Moving wheel; 33. Fixture groove;

[0024] 41. Clamping frame; 42. Inner threaded ring; 43. Threaded rod; 44. Handle. Specific embodiments

[0025] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

[0026] Example 1 Please refer to Figures 1-3 As shown in the figure, this embodiment is an automatic insert embedding fixture, including: a fixture base 11; an embedding component, the embedding component includes an extension plate 21, a storage cavity 22, a hydraulic device 23, a support rod 24, a telescopic rod 25, a support plate 26 and a push plate 27; the upper parts on both sides of the outer wall of the fixture base 11 are symmetrically connected with extension plates 21, one end of the top of the extension plate 21 is connected with a hydraulic device 23, the middle part of one side of the outer surface of the hydraulic device 23 is connected with a support rod 24, the middle part of one side of the outer surface of the support rod 24 is connected with a telescopic rod 25, one side of the outer surface of the telescopic rod 25 is connected with a support plate 26, and one side of the outer surface of the support plate 26 is connected with a push plate 27.

[0027] When the hydraulic device 23 operates, the telescopic rod 25 extends inside the support rod 24, and by means of pushing with the push plate 27, the inserts inside the storage cavity 22 are pushed into the fixture groove 33, eliminating the need for manual placement and achieving the effect of automatic insert embedding.

[0028] The storage cavities 22 are symmetrically connected to the top of the outer surface of the fixture base 11, and the push plate 27 is connected to the inner surface of the storage cavity 22; the inserts to be embedded can be uniformly placed inside the storage cavity 22 for subsequent embedding work.

[0029] It further includes an auxiliary component, the auxiliary component includes an inner groove 31, a moving wheel 32 and a fixture groove 33; a group of inner grooves 31 are symmetrically opened on the top of the fixture base 11, and the moving wheel 32 is rotatably connected inside the inner groove 31.

[0030] After the ejector plate 27 pushes the insert in, the insert will contact the moving wheels 32 at the bottom, which can assist the movement of the insert during pushing.

[0031] A set of fixture grooves 33 are symmetrically opened at the top of the fixture groove 33, and the storage cavities 22 are located on both sides of the outer surface of the fixture groove 33.

[0032] The ejector plate 27 is used to push the inserts inside the storage cavity 22 into the interior of the fixture groove 33 for processing.

[0033] Working principle: First, the inserts to be embedded are uniformly placed inside the storage cavity 22. When embedding is required later, the motor drives the hydraulic device 23 to operate, and the telescopic rod 25 extends inside the support rod 24. By pushing with the ejector plate 27, the inserts inside the storage cavity 22 are pushed into the interior of the fixture groove 33. After the ejector plate 27 pushes the insert in, the insert will contact the moving wheels 32 at the bottom, which can assist the movement of the insert during pushing, eliminating the need for manual placement and achieving the effect of automatic insert embedding, effectively solving the problems of low efficiency, insufficient precision, and poor safety.

[0034] Embodiment 2 Please refer to Figure 1 、 Figure 4 As shown, on the basis of the above Embodiment 1, this embodiment further includes a fixing component, and the fixing component includes a clamping frame 41, an internal thread ring 42, a threaded rod 43, and a handle 44.

[0035] A set of clamping frames 41 are symmetrically connected to the top of the fixture base 11, and the clamping frames 41 are connected to the lower parts of both ends of the outer surface of the storage cavity 22 by clamping.

[0036] After the storage cavity 22 is placed on the top of the fixture base 11, the clamping frames 41 at both ends will clamp both ends of the fixture base 11 to fix the placed storage cavity 22.

[0037] One side of the outer surface of the clamping frame 41 is connected with an internal thread ring 42, the middle of the internal thread ring 42 is connected with a threaded rod 43, one end of the threaded rod 43 is rotatably connected with a handle 44, and the other end of the threaded rod 43 is clamped and connected to the lower part of one side of the outer surface of the storage cavity 22.

[0038] Rotating the threaded rod 43 so that the threaded rod 43 clamps one side of the outer surface of the storage cavity 22 can reinforce the storage cavity 22.

[0039] Working principle: First, the storage cavity 22 is placed on the top of the fixture base 11, and the clamping frames 41 clamp it at both ends of the storage cavity 22. Rotate the threaded rod 43 so that the threaded rod 43 clamps the outside of the storage cavity 22 to fix the placed storage cavity 22.

[0040] After the insert is placed inside the storage cavity 22 for a long time, some particulate impurities adhering to the surface of the insert will transfer and adhere to the inner surface of the storage cavity 22. Rotate the threaded rod 43 to separate the threaded rod 43 from the outer surface of the storage cavity 22, and pull the storage cavity 22 upwards to separate the storage cavity 22 from the clamping bracket 41. Then the storage cavity 22 can be disassembled to clean and maintain its inner surface, preventing the particulate impurities adhering to the inner surface from causing wear to the outer surface of the insert when the insert is placed inside the storage cavity 22 again later, thereby ensuring the cleanliness of the inner surface of the storage cavity 22.

[0041] In the description of the present invention, it should also be noted that unless otherwise clearly defined and limited, the terms "set", "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or equivalently replace some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. Automatic insert embedding fixture, characterized in that: Including: Fixture base (11); Embedded component, the embedded component includes an extension plate (21), a storage cavity (22), a hydraulic device (23), a support rod (24), a telescopic rod (25), a support plate (26) and a push plate (27); On the upper parts of both sides of the outer wall of the fixture base (11), extension plates (21) are symmetrically connected. One end of the top of the extension plate (21) is connected to a hydraulic device (23). In the middle of one side of the outer surface of the hydraulic device (23), a support rod (24) is connected. In the middle of one side of the outer surface of the support rod (24), a telescopic rod (25) is connected. On one side of the outer surface of the telescopic rod (25), a support plate (26) is connected. On one side of the outer surface of the support plate (26), a push plate (27) is connected.

2. The automatic insert embedding fixture according to claim 1, wherein: On the top of the outer surface of the fixture base (11), storage cavities (22) are symmetrically connected. The push plate (27) is connected to the inner surface of the storage cavity (22).

3. The automatic insert embedding fixture according to claim 1, wherein: It further includes an auxiliary component. The auxiliary component includes an inner groove (31), a moving wheel (32) and a fixture groove (33). On the top of the fixture base (11), a set of inner grooves (31) are symmetrically opened. Inside the inner groove (31), a moving wheel (32) is connected by a rotating manner.

4. The automatic insert embedding fixture according to claim 3, wherein: On the top of the fixture groove (33), a set of fixture grooves (33) are symmetrically opened. The storage cavity (22) is located on both sides of the outer surface of the fixture groove (33).

5. The automatic insert embedding fixture according to claim 1, characterized in that: It further includes a fixing component. The fixing component includes a clamping frame (41), an internal thread ring (42), a threaded rod (43) and a handle (44). On the top of the fixture base (11), a set of clamping frames (41) are symmetrically connected. The clamping frame (41) is connected to the lower parts of both ends of the outer surface of the storage cavity (22) by clamping.

6. The automatic insert embedding fixture according to claim 5, wherein: On one side of the outer surface of the clamping frame (41), an internal thread ring (42) is connected. In the middle of the internal thread ring (42), a threaded rod (43) is connected. One end of the threaded rod (43) is rotatably connected to a handle (44). The other end of the threaded rod (43) is clamped and connected to the lower part of one side of the outer surface of the storage cavity (22).