Quick die replacing device

Through the design of the rapid mold replacement device, the problem of workers' fatigue and mold wear caused by the cart's lack of lifting function is solved, and the mold is easily transported and precisely installed.

CN223116397UActive Publication Date: 2025-07-18JINING POLYTECHNIC
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Patent Information

Application Number
CN202422799579.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-07-18
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing carts do not have the lifting function, which causes workers to work hard when handling the mold, and metal debris wears the bottom of the mold, affecting installation accuracy and debugging.

Method used

A rapid mold replacement device is designed, including a telescopic rod, support plate, rotating shaft and rubber sleeve. The support plate height is adjusted by a bidirectional screw, a storage groove and a flip plate are set to prevent the mold from falling, a rubber sleeve is used to reduce wear, and a brush is equipped to clean the debris.

Benefits of technology

It realizes convenient lifting and lowering of the mold, reduces workers' physical energy consumption, protects the mold surface, and improves installation accuracy and work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick die replacing device in the technical field of dies, which comprises a vehicle body for pushing a die, a plurality of telescopic rods are arranged on the vehicle body, stabilizing rods are arranged among the telescopic rods, a supporting plate is arranged at the tops of the telescopic rods, a baffle is arranged at the top of the supporting plate, a plurality of rotating shafts are arranged on the baffle, and the rotating shafts are arranged on the rotating shafts. The utility model solves the problems that the cart does not have a lifting function, and when the mounting surface of the die of the equipment is higher, the die can be prevented from being abraded by the rubber sleeve, the buffer rubber mat is arranged on the baffle, and the cart handle is arranged on the baffle. The problems that a plurality of workers need to move a die from a cart to the end face of stamping equipment and push the die to an installation position together, the workers are tired, and due to the fact that the placement face of the cart is a plane, metal scraps falling on the placement face of the cart in a workshop can abrade the bottom of the die, and the installation precision and debugging of the die are affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of moulds, in particular to a mould quick replacement device. Background Technique

[0002] A mould is a tool that uses a specific shape to form a blank (solid and liquid) into a workpiece with a certain shape and size under the action of external force. Moulds are extremely widely used in forging, stamping, powder metallurgy pressing, die casting, and the forming processes of compression molding and injection molding of products such as engineering plastics, rubber, and ceramics. Moulds are generally divided into two parts, which are divided into a moving mould and a stationary mould according to the motion state, and into a concave mould and a convex mould according to the shape. There are various types of moulds, such as steel moulds, iron moulds, tin moulds, wooden moulds, gypsum moulds, clay moulds, etc. Among them, the steel moulds are the most used and have the reputation of the "mother of industry". Due to production needs, the moulds on the equipment need to be frequently replaced. For example, for the moulds of stamping equipment, some small-sized moulds are relatively heavy. When handling, workers generally place the moulds on a trolley with rollers for handling.

[0003] The existing trolley does not have a lifting function. When the mould installation surface of the equipment is relatively high, several workers are required to move the mould from the trolley to the end face of the stamping equipment and push it to the installation position, which makes the workers very tired. Since the placement surface of the trolley is a flat surface, the metal chips that fall onto the placement surface of the trolley in the workshop will cause wear to the bottom of the mould, affecting the installation accuracy and debugging of the mould.

[0004] Therefore, the technical personnel in the field provide a mould quick replacement device to solve the problems raised in the above background technique. Content of the Utility Model

[0005] The purpose of the utility model is to provide a mould quick replacement device to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A mould quick replacement device, including a vehicle body for pushing the mould, a plurality of telescopic rods are arranged on the vehicle body, a stabilizing rod is arranged between the plurality of telescopic rods, a support plate is arranged at the top of the telescopic rods, a baffle is arranged at the top of the support plate, a plurality of rotating shafts are arranged on the baffle, rubber sleeves for preventing the mould from being worn are arranged on the rotating shafts, a buffer rubber pad is arranged on the baffle, a handlebar is arranged on the baffle, and a moving component for adjusting the height of the support plate is arranged on the vehicle body.

[0007] Preferably, the moving component includes support rods oppositely mounted on the telescopic rod. Rotating seats are respectively provided on the two support rods. A bidirectional screw is provided on the two rotating seats. Moving blocks are respectively provided on the bidirectional screw. A cross bar is provided on the moving block. Top rods are respectively provided at both ends of the cross bar. A support seat is provided at the bottom of the support plate. The top rod is hinged to the support seat.

[0008] Preferably, a crank is provided at the end of the bidirectional screw and outside the rotating seat.

[0009] Preferably, a plurality of V-shaped grooves are provided on the rubber sleeve.

[0010] Preferably, a storage groove is provided on the support plate. Sliding grooves are oppositely provided on the storage groove. Sliding cylinders are respectively slidably connected in the two sliding grooves. A flap is provided between the two sliding cylinders. A notch is provided at the top of the support plate. The notch communicates with the end of the storage groove.

[0011] Preferably, a support block is provided at the top of the support plate. A locking bolt is screwed on the support block. A counterbore is provided on the flap.

[0012] Preferably, a fixing plate is provided at the top of the support plate. A brush for cleaning debris at the bottom of the mold is provided on the fixing plate.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. In the present utility model, by providing a bidirectional screw and a support plate, the bidirectional screw is rotatably connected to two rotating seats. The rotating seats are mounted on the support rods. The support rods are mounted between the telescopic rods. The moving blocks are respectively screwed on the bidirectional screw. The cross bar is mounted on the moving block. The top rod is rotatably connected to the end of the cross bar. The support seat is hinged to the other end of the top rod and fixedly connected to the bottom wall of the support plate. Rotating the bidirectional screw can drive the moving block to move. The moving block can drive the top rod on the cross bar to swing, which can push and pull the support seat to adjust the height of the support plate, facilitating workers to carry the mold and improving work efficiency.

[0015] 2. In the present utility model, by providing a storage groove and a flap, the storage groove is opened on the side wall at one end of the support plate, the sliding grooves are oppositely opened on the inner walls on both sides of the storage groove, the sliding cylinders are respectively slidably connected in the sliding grooves, the flap is fixedly connected between the two sliding cylinders, and the flap can slide in the sliding grooves following the sliding cylinders, which facilitates the storage of the flap and enables the worker to place the mold on the rubber sleeve conveniently. The notch is opened at the top of one end of the support plate and communicates with the storage groove. After pulling out the flap, the flap can be erected. The support block is fixedly installed at the top of one end of the support plate, the locking bolt is screwed on the support block, and the counterbore is opened on the side wall of the flap. By screwing the locking bolt, the end of the locking bolt can be inserted into the counterbore, which can fix the flap and prevent the mold from falling during transportation.

[0016] 3. In the present utility model, by providing a rotating shaft and a rubber sleeve, the rotating shaft is rotatably connected between the inner walls on both sides of the baffle. When placing the mold on the rotating shaft, pushing the mold can make the mold slide following the rotation of the rotating shaft, which facilitates the placement of the mold and reduces the physical strength of the worker. The rubber sleeve is fixedly installed on the outer wall of the rotating shaft, which can play a shock-absorbing effect when placing the mold. The V-shaped groove is opened on the rubber sleeve. When the mold moves on the rubber sleeve, the contact area between the rubber sleeve and the bottom of the mold can be reduced, and the scratches on the bottom of the mold caused by the metal debris adhering to the rubber sleeve can be reduced. When the mold is placed on the rubber sleeve, the deformation amount of the rubber sleeve can be increased, which can play a shock-absorbing effect and further protect the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 for the present utility model Figure 1 is a partial enlarged view of part A.

[0019] Figure 3 is a front view of the present utility model.

[0020] Figure 4 is a top view of the present utility model.

[0021] Figure 5 is a schematic diagram of the structure of the present utility model after the flap is disassembled.

[0022] Figure 6 for the present utility model Figure 5 is a partial enlarged view of part B.

[0023] Figure 7 is a schematic diagram of the structure of the flap of the present utility model.

[0024] In the figure: 1, vehicle body; 2, telescopic rod; 3, stabilizer bar; 4, support plate; 5, baffle; 6, rotating shaft; 7, rubber sleeve; 8, buffer rubber pad; 9, handlebar; 10, support rod; 11, rotating seat; 12, bidirectional screw; 13, moving block; 14, cross bar; 15, ejector rod; 16, support seat; 17, crank; 18, V-shaped groove; 19, storage groove; 20, sliding groove; 21, sliding cylinder; 22, flap; 23, notch; 24, support block; 25, locking bolt; 26, counterbore; 27, fixing plate; 28, brush. Detailed implementation manner

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] Please refer to Figures 1 to 7 , in the embodiment of the present invention, a mold quick replacement device includes a vehicle body 1 for pushing the mold. A plurality of telescopic rods 2 are provided on the vehicle body 1. A stabilizer bar 3 is provided between the plurality of telescopic rods 2. A support plate 4 is provided at the top of the telescopic rod 2. A baffle 5 is provided at the top of the support plate 4. A plurality of rotating shafts 6 are provided on the baffle 5. A rubber sleeve 7 for preventing the mold from being worn is provided on the rotating shaft 6. A buffer rubber pad 8 is provided on the baffle 5. A handlebar 9 is provided on the baffle 5. A moving component for adjusting the height of the support plate 4 is provided on the vehicle body 1. The vehicle body 1 is a commercially available trolley with universal wheels, which is convenient for moving the mold. The plurality of telescopic rods 2 are fixedly installed at the four corners of the top of the vehicle body 1. The stabilizer bar 3 is fixedly installed between the plurality of telescopic rods 2 respectively, which can make the telescopic rods 2 more stable. The support plate 4 is fixedly installed at the top of the telescopic rod 2 and can move up and down with the telescopic rod 2. The baffle 5 is fixedly installed at the top of the support plate 4 and can prevent the mold from slipping. The plurality of rotating shafts 6 are rotatably installed between the inner walls on both sides of the baffle 5. Placing the mold on the rotating shaft 6 can push the mold more labor-savingly, which is convenient for the placement of the mold and can save the physical strength of the workers. The rubber sleeve 7 is sleeved on the outer wall of the rotating shaft 6 and can prevent the rotating shaft 6 from scratching the mold when placing the mold. The buffer rubber pad 8 is fixedly installed on the inner wall of one end of the baffle 5 and can prevent the mold from hitting the end of the baffle 5 and damaging the mold when placing the mold. The handlebar 9 is fixedly installed at the top of one end of the baffle 5, which is convenient for the worker to push the vehicle body 1.

[0027] In one embodiment, specifically, the moving component includes a support rod 10 relatively mounted on the telescopic rod 2. Rotating seats 11 are respectively provided on the two support rods 10. A bidirectional screw 12 is provided on the two rotating seats 11. Moving blocks 13 are respectively provided on the bidirectional screw 12. A cross bar 14 is provided on the moving block 13. Top rods 15 are respectively provided at both ends of the cross bar 14. A support seat 16 is provided at the bottom of the support plate 4. The top rod 15 is hinged to the support seat 16. The support rods 10 are respectively fixedly installed between the two telescopic rods 2 at one end of the vehicle body 1. The rotating seats 11 are fixedly installed on the support rods 10. The bidirectional screw 12 is rotatably connected between the two support seats 16. The moving blocks 13 are respectively screwed on the bidirectional screw 12. The cross bar 14 is fixedly installed on the moving block 13. The top rod 15 is rotatably connected to the end of the cross bar 14, enabling the top rod 15 to rotate around the end of the cross bar 14. The support seat 16 is fixedly installed on the bottom wall of the support plate 4. The other end of the top rod 15 is hinged to the support seat 16. When the bidirectional screw 12 rotates, the two moving blocks 13 can move towards each other along the bidirectional screw 12, enabling the top rod 15 to rotate around the cross bar 14. The top rod 15 can drive the support seat 16 to move up and down, realizing the lifting of the support plate 4, facilitating the adjustment of the support plate 4 to a suitable height and the placement of the mold.

[0028] Wherein, a crank 17 is provided at the end of the bidirectional screw 12 and outside the rotating seat 11. The crank 17 is fixedly installed at the end of the bidirectional bearing and outside the support seat 16, facilitating the worker to drive the bidirectional screw 12 to rotate by turning the crank 17 and facilitating the adjustment of the height of the support plate 4.

[0029] On the basis of the above embodiment, specifically, a plurality of V-shaped grooves 18 are provided on the rubber sleeve 7. The plurality of V-shaped grooves are equidistantly arranged and integrally formed on the rubber sleeve 7. When the mold moves on the rubber sleeve 7, the contact area between the rubber sleeve 7 and the bottom of the mold can be reduced, the scratching of the bottom of the mold by the metal debris falling in the workshop on the rubber sleeve 7 can be reduced, the deformation amount of the rubber sleeve 7 can be increased when the mold is placed on the rubber sleeve 7, a shock absorption effect can be achieved, and the mold can be further protected.

[0030] Further, a receiving groove 19 is formed in the support plate 4. Opposite sliding grooves 20 are formed in the receiving groove 19. Two sliding cylinders 21 are respectively slidably connected in the two sliding grooves 20. A flap 22 is provided between the two sliding cylinders 21. A notch 23 is formed at the top of the support plate 4. The notch 23 communicates with the end of the receiving groove 19. The receiving groove 19 is formed in the outer wall of one end of the support plate 4. The sliding grooves 20 are oppositely formed in the inner wall of the receiving groove 19. The sliding cylinders 21 are respectively slidably connected in the two sliding grooves 20, which can guide the movement of the sliding cylinders 21. The flap 22 is fixedly installed between the two sliding cylinders 21 and can move in the sliding grooves 20 following the sliding cylinders 21, facilitating the retraction of the flap 22 into the receiving groove 19 and facilitating the placement of the mold on the rubber sleeve 7. The notch 23 is formed at the top of one end of the support plate 4 and communicates with the receiving groove 19. After pulling the flap 22 out of the receiving groove 19, the flap 22 can be grasped and turned upwards into the notch 23, enabling the flap 22 to be in a vertical state.

[0031] In one embodiment, specifically, a support block 24 is provided at the top of the support plate 4. A locking bolt 25 is screwed on the support block 24. A counterbore 26 is formed in the flap 22. The support block 24 is fixedly installed at the top of one end of the support plate 4 and close to the notch 23. The locking bolt 25 is bolted on the support block 24. The counterbore 26 is formed in the side wall of the flap. After the flap 22 is erected, turning the locking bolt 25 can insert the end of the bolt into the counterbore 26 to fix the flap 22 and prevent the mold from falling.

[0032] Furthermore, a fixing plate 27 is provided at the top of the support plate 4. A brush 28 for cleaning the metal debris at the bottom of the mold is provided on the fixing plate 27. The fixing plate 27 is fixedly installed at the top of the support plate 4 and located between the support block 24 and the baffle 5. The brush 28 is fixedly installed at the top of the fixing plate 27. When installing the mold, the mold slides out from the rubber sleeve 7. The brush 28 can brush off the metal debris at the bottom of the mold, ensuring the cleanliness of the bottom of the mold and the installation accuracy of the mold.

[0033] When the mold needs to be replaced, first, remove the existing mold on the stamping equipment. Subsequently, the worker places the mold to be replaced on the rubber sleeve 7 at one end of the support plate 4. Then, push the mold, and the mold drives the rubber sleeve 7 and the rotating shaft 6 to rotate. Then, the mold is pushed to the appropriate position. At the same time, during the process of pushing the mold, the brush 28 on the fixed plate 27 scrapes off the metal debris at the bottom of the mold. Then, pull out the flap 22 from the storage groove 19. As the flap 22 is pulled, the sliding cylinder 21 on the flap 22 slides in the sliding groove 20. When the sliding cylinder 21 abuts against the end of the sliding groove 20, flip up the flap 22, and the flap 22 moves into the notch 23. Then, the flap 22 abuts against the side wall of the notch 23. At this time, turn the locking bolt 25, and then the end of the locking bolt 25 is inserted into the counterbore 26. As the locking bolt 25 is tightened, the flap 22 is fixed. Then, push the handlebar 9 to move the mold to the side of the stamping equipment. Then, rotate the crank 17 to drive the bidirectional screw 12 to rotate. The moving blocks 13 on the bidirectional screw 12 move towards each other, and the moving blocks 13 drive the cross bar 14 to move. At the same time, the cross bar 14 drives the ejector rod 15 to swing along the support seat 16. Then, the support plate 4 is driven by the support seat 16 to move up and down. At the same time, the support plate 4 drives the telescopic rod 2 to move up and down to ensure the stability during the lifting of the mold. When the height of the mold on the rubber sleeve 7 reaches the appropriate position, stop rotating the crank 17. Then, loosen the locking bolt 25, and the end of the locking bolt 25 retracts from the counterbore 26. Lower the flap 22 and retract it into the interior of the storage groove 19. Then, slide the mold out of the rubber sleeve 7. During the sliding process, the brush 28 cleans the bottom of the mold again. Then, slide the mold to the end face of the stamping device and install the mold.

[0034] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, making equivalent substitutions or changes, should be covered by the protection scope of the present invention.

Claims

1. A rapid die-changing device, comprising a vehicle body (1) for pushing a die, characterized in that: A plurality of telescopic rods (2) are provided on the vehicle body (1), a stabilizer bar (3) is provided between the plurality of telescopic rods (2), a support plate (4) is provided at the top of the telescopic rod (2), a baffle (5) is provided at the top of the support plate (4), a plurality of rotating shafts (6) are provided on the baffle (5), a rubber sleeve (7) for preventing mold wear is provided on the rotating shaft (6), a buffer rubber pad (8) is provided on the baffle (5), a handlebar (9) is provided on the baffle (5), and a moving component for adjusting the height of the support plate (4) is provided on the vehicle body (1).

2. The quick die change device according to claim 1, characterized in that: The moving component includes support rods (10) oppositely installed on the telescopic rods (2), rotating seats (11) are respectively provided on the two support rods (10), a bidirectional screw rod (12) is provided on the two rotating seats (11), moving blocks (13) are respectively provided on the bidirectional screw rod (12), a cross bar (14) is provided on the moving block (13), ejector rods (15) are respectively provided at both ends of the cross bar (14), a support seat (16) is provided at the bottom of the support plate (4), and the ejector rod (15) is hinged to the support seat (16).

3. The rapid die change device according to claim 2, characterized in that: A crank (17) is provided at the end of the bidirectional screw rod (12) and outside the rotating seat (11).

4. A rapid die change device according to claim 1, characterized in that: A plurality of V-shaped grooves (18) are provided on the rubber sleeve (7).

5. A rapid die change device according to claim 1, characterized in that: A storage groove (19) is formed on the support plate (4), sliding grooves (20) are oppositely formed on the storage groove (19), sliding cylinders (21) are respectively slidably connected in the two sliding grooves (20), a flap (22) is provided between the two sliding cylinders (21), a notch (23) is formed at the top of the support plate (4), and the notch (23) communicates with the end of the storage groove (19).

6. The rapid die change device according to claim 5, characterized in that: A support block (24) is provided at the top of the support plate (4), a locking bolt (25) is screwed on the support block (24), and a counterbore (26) is formed on the flap (22).

7. A rapid die-changing device according to claim 1, characterized in that: A fixing plate (27) is provided at the top of the support plate (4), and a brush (28) for cleaning debris at the bottom of the mold is provided on the fixing plate (27).

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