Torque limiter bench test device convenient to align, disassemble and assemble
By designing a test device for torque limiter bench for fixing discs, spline mandrels, fixing bolts, connecting sleeves and covers, the problem of existing devices requiring multiple tools to assist in positioning is solved, and the rapid alignment, disassembly and hydraulic cooling of torque limiters is achieved, which improves the test efficiency and accuracy.
Patent Information
- Application Number
- CN202422311594.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing torque limiter bench test device requires a variety of tools to assist in positioning when installing and disassembling the torque limiter, which makes it inconvenient to align and disassemble, and inadequate installation will affect the test results.
A torque limiter bench test device including a fixing disc, spline mandrel, fixing bolts, connecting sleeves and cover plates is designed. The combination of these components enables a stable fixation of the torque limiter body, and is equipped with an oil pump and oil pipe system for hydraulic cooling, simplifying the installation and disassembly of the torque limiter.
The rapid alignment, disassembly and assembly of the torque limiter and hydraulic cooling are achieved, which improves the test efficiency, reduces oil consumption, and enhances the accuracy of the test results.
Smart Images

Figure CN223116624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of torque limiter bench tests, and specifically relates to a torque limiter bench test device that is convenient for alignment, disassembly and assembly. Background Technique
[0002] In recent years, with the development of science and technology at home and abroad, unmanned aerial vehicles (UAVs) have been widely used in various industries, gradually penetrating into the applications of various industries, and the market scale has also been expanding year by year. The wet multi-disc torque limiter of UAVs is a core component participating in transmission, which can play a good overload protection function for the UAV transmission system, prevent the power system of the transmission part from being damaged due to torque overload, and effectively avoid the occurrence of faults in the transmission system during the flight operation of the UAV.
[0003] In order to avoid faults in the torque limiter during operation, generally, a torque limiter bench test is first carried out on the torque limiter to ensure that the performance of the torque limiter can meet the usage standards of UAVs. Most of the existing torque limiter bench test devices need to be assisted by other tools for positioning during the installation and disassembly of the torque limiter, and cannot use an oil pump to achieve circulating cooling. During the test process, a large amount of oil fluid is required to complete the test operation;
[0004] Therefore, most of the existing torque limiter bench test devices need to be fixed with more tools and components to complete the fixation of the torque limiter, which is not convenient for alignment, disassembly and assembly. Moreover, if the installation is not in place, the test results of the torque limiter will also be affected. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a torque limiter bench test device that is convenient for alignment, disassembly and assembly, and solves the problems that most of the existing torque limiter bench test devices need to be fixed with more tools and components to complete the fixation of the torque limiter, which is not convenient for alignment, disassembly and assembly, and if the installation is not in place, the test results of the torque limiter will also be affected.
[0006] To achieve the above objectives, the present utility model is realized through the following technical solutions: A torque limiter bench test device convenient for alignment, disassembly and assembly, including a test box, wherein a fixed disk is installed inside the test box, and uniformly distributed fixing bolts are arranged on the fixed disk. A connecting sleeve is detachably installed on the fixing bolts. A placement groove is formed on the surface of the fixed disk, and a spline core shaft is arranged inside the placement groove. A torque limiter body is detachably installed outside the spline core shaft. A cover plate is detachably installed outside the connecting sleeve. An oil pump is fixedly installed at the bottom of the test box. A connecting frame is arranged at the lower end of the test box, and a long strip-shaped track is installed on the connecting frame. A support frame is fixedly installed at the movable part of the long strip-shaped track. Uniformly distributed connecting rods are arranged on the support frame. A cooling oil tank is arranged at the upper end of the connecting rods. A connecting piece is installed at the bottom of the cooling oil tank through bolts, and the connecting piece is detachably installed on the connecting rod. An oil suction pipe is arranged between the cooling oil tank and the oil pump. A first oil inlet pipe is arranged outside the oil pump, and a second oil inlet pipe is arranged between the first oil inlet pipe and the spline core shaft. A return oil pipe is arranged between the fixed disk and the cooling oil tank.
[0007] Preferably, a sealing cover is arranged at the upper end of the cooling oil tank, and a handle is fixedly installed outside the cooling oil tank.
[0008] Preferably, there are four connecting pieces, and an opening is arranged at the lower side of the connecting piece.
[0009] Preferably, uniformly distributed limiting holes are formed on the surface of the connecting sleeve, and the positions of the limiting holes correspond to the fixing bolts.
[0010] Preferably, a connecting angle key is fixedly connected to the upper end of the connecting frame, and the connecting angle key is installed on the test box through bolts.
[0011] Preferably, a spline portion is arranged at the front end of the spline core shaft, a hexagonal nut is fixedly installed at the front end of the spline portion, and an oil inlet hole corresponding to the spline portion is formed on the surface of the cover plate.
[0012] Furthermore, uniformly distributed circular grooves are arranged outside the oil inlet hole, and mounting holes corresponding to the fixing bolts are arranged outside the circular grooves.
[0013] The present utility model provides a torque limiter bench test device convenient for alignment, disassembly and assembly. Compared with the prior art, it has the following beneficial effects:
[0014] The bench test device for the torque-limiting device that is convenient for alignment, disassembly and assembly can fix the torque-limiting device body on the spline core shaft by setting a fixed disk, a spline core shaft, fixing bolts, a connecting sleeve and a cover plate. Then, the torque-limiting device body is fixed by the cover plate, so that the whole torque-limiting device body can be firmly fixed. The fixing bolts can be aligned with the connecting sleeve and the cover plate respectively, enabling the connecting sleeve and the cover plate to be quickly installed in the required positions, which is convenient for alignment, disassembly and assembly. In addition, the device is also provided with an oil pump, four oil pipes and a cooling oil tank. The oil in the cooling oil tank can be injected into the torque-limiting device body through the oil pump, so as to carry out the bench test operation of the torque-limiting device. At the same time, the hydraulic cooling circulation operation can be realized, which is more energy-saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the present utility model;
[0016] Figure 2 is a schematic structural diagram of the test box of the present utility model from another angle;
[0017] Figure 3 is a schematic installation structure diagram of the cooling oil tank of the present utility model;
[0018] Figure 4 is a schematic installation structure diagram of the cover plate of the present utility model;
[0019] Figure 5 is a schematic installation structure diagram of the connecting sleeve of the present utility model.
[0020] In the figure: 1. Test box; 2. Fixed disk; 201. Placing groove; 3. Fixing bolt; 4. Spline core shaft; 401. Spline part; 5. Torque-limiting device body; 6. Connecting sleeve; 601. Position-limiting hole; 7. Cover plate; 701. Oil inlet hole; 702. Circular groove; 703. Installation hole; 8. Oil pump; 9. First oil inlet pipe; 10. Second oil inlet pipe; 11. Connecting frame; 1101. Connecting angle key; 12. Long strip-shaped track; 13. Support frame; 14. Connecting rod; 15. Connecting piece; 16. Cooling oil tank; 1601. Sealing cover; 17. Handle; 18. Oil suction pipe; 19. Oil return pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-5, the present utility model provides a technical solution: a torque limiter bench test device convenient for alignment, disassembly and assembly, including a test box 1. Inside the test box 1, a fixed disk 2 is installed. On the fixed disk 2, uniformly distributed fixing bolts 3 are provided. A connecting sleeve 6 is detachably installed on the fixing bolts 3. A placement groove 201 is formed on the surface of the fixed disk 2. Inside the placement groove 201, a spline core shaft 4 is provided. A torque limiter body 5 is detachably installed on the outer side of the spline core shaft 4. A cover plate 7 is detachably installed on the outside of the connecting sleeve 6. At the bottom of the test box 1, an oil pump 8 is fixedly installed. At the lower end of the test box 1, a connecting frame 11 is provided. On the connecting frame 11, a long strip-shaped track 12 is installed. At the movable part of the long strip-shaped track 12, a support frame 13 is fixedly installed. By setting the long strip-shaped track 12, the support frame 13 can be pulled out, facilitating the removal of the cooling oil tank 16 on its upper side. On the support frame 13, uniformly distributed connecting rods 14 are provided. At the upper end of the connecting rods 14, a cooling oil tank 16 is provided. At the bottom of the cooling oil tank 16, a connecting piece 15 is installed through bolts. The connecting piece 15 is detachably installed on the connecting rods 14. By setting the connecting piece 15, the cooling oil tank 16 can be clamped on the connecting rods 14, making the installation and disassembly more convenient. Between the cooling oil tank 16 and the oil pump 8, an oil suction pipe 18 is provided. Outside the oil pump 8, a first oil inlet pipe 9 is provided. Between the first oil inlet pipe 9 and the spline core shaft 4, a second oil inlet pipe 10 is provided. Between the fixed disk 2 and the cooling oil tank 16, an oil return pipe 19 is provided. Through the oil pump 8, the oil in the cooling oil tank 16 can be pumped into the device and then return to the cooling oil tank 16 through the oil return pipe 19.
[0023] At the upper end of the cooling oil tank 16, a sealing cover 1601 is provided. Outside the cooling oil tank 16, a handle 17 is fixedly installed. Four connecting pieces 15 are provided, and an opening is provided at the lower side of the connecting piece 15. On the surface of the connecting sleeve 6, uniformly distributed limit holes 601 are formed. The positions of the limit holes 601 correspond to the fixing bolts 3. Each limit hole 601 has a certain path for the fixing bolt 3, facilitating subsequent tests. At the upper end of the connecting frame 11, a connecting angle key 1101 is fixedly connected. The connecting angle key 1101 is installed on the test box 1 through bolts. At the front end of the spline core shaft 4, a spline part 401 is provided. At the front end of the spline part 401, a hexagonal nut is fixedly installed. On the surface of the cover plate 7, an oil inlet hole 701 corresponding to the spline part 401 is formed. Outside the oil inlet hole 701, uniformly distributed circular grooves 702 are provided. Outside the circular grooves 702, installation holes 703 corresponding to the fixing bolts 3 are provided. By setting the installation holes 703, the entire cover plate 7 can be installed on the fixing bolts 3.
[0024] During operation, first place the torque limiter body 5 on the spline mandrel 4 that matches it. Design and process the tooling that matches the test according to the product size and shape. Place the three slots on the cover plate 7 on the three protruding docking sleeves of the torque limiter body 5. Then fasten the outer plate and the tooling installed on the equipment with screws. Install the second oil inlet pipe 10 and the first oil inlet pipe 9 at the end of the spline mandrel 4 and the workpiece cooling oil hole. After the oil pump 8 is powered on, the oil source cools the workpiece through the four φ1 holes on the spline mandrel 4. Input the slip friction angle and slip friction torque according to the requirements of the product test outline, and start the equipment to conduct 1 million times of reliability tests on the wet multi-disc torque limiter.
[0025] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
Claims
1. A torque limiter bench test device for convenient alignment, disassembly and assembly, comprising a test box (1), characterized in that: Inside the test chamber (1), a fixed disk (2) is installed. On the fixed disk (2), evenly distributed fixing bolts (3) are provided. A connecting sleeve (6) is detachably installed on the fixing bolts (3). A placement groove (201) is formed on the surface of the fixed disk (2). Inside the placement groove (201), a spline core shaft (4) is provided. An anti-torsion device body (5) is detachably installed on the outer side of the spline core shaft (4). A cover plate (7) is detachably installed on the outside of the connecting sleeve (6). At the bottom of the test chamber (1), an oil pump (8) is fixedly installed. At the lower end of the test chamber (1), a connecting frame (11) is provided. On the connecting frame (11), a long strip-shaped track (12) is installed. At the movable part of the long strip-shaped track (12), a support frame (13) is fixedly installed. On the support frame (13), evenly distributed connecting rods (14) are provided. At the upper end of the connecting rods (14), a cooling oil tank (16) is provided. At the bottom of the cooling oil tank (16), a connecting piece (15) is installed through bolts. The connecting piece (15) is detachably installed on the connecting rods (14). Between the cooling oil tank (16) and the oil pump (8), an oil suction pipe (18) is provided. Outside the oil pump (8), a first oil inlet pipe (9) is provided. Between the first oil inlet pipe (9) and the spline core shaft (4), a second oil inlet pipe (10) is provided. Between the fixed disk (2) and the cooling oil tank (16), an oil return pipe (19) is provided.
2. The torque limiter bench test device for convenient alignment, disassembly and assembly according to claim 1, wherein: At the upper end of the cooling oil tank (16), a sealing cover (1601) is provided. Outside the cooling oil tank (16), a handle (17) is fixedly installed.
3. The torque limiter bench test device for convenient alignment, disassembly and assembly according to claim 1, wherein: There are four connecting pieces (15), and an opening is provided on the lower side of the connecting piece (15).
4. The torque limiter bench test device for convenient alignment, disassembly and assembly according to claim 1, characterized in that: On the surface of the connecting sleeve (6), evenly distributed limit holes (601) are formed, and the positions of the limit holes (601) correspond to the fixing bolts (3).
5. The torque limiter bench test device for convenient alignment, disassembly and assembly according to claim 1, characterized in that: At the upper end of the connecting frame (11), a connecting angle key (1101) is fixedly connected, and the connecting angle key (1101) is installed on the test chamber (1) through bolts.
6. The torque limiter bench test device for convenient alignment, disassembly and assembly according to claim 1, characterized in that: At the front end of the spline core shaft (4), a spline part (401) is provided. At the front end of the spline part (401), a hexagonal nut is fixedly installed. On the surface of the cover plate (7), an oil inlet hole (701) corresponding to the spline part (401) is formed.
7. The torque limiter bench test device for convenient alignment, disassembly and assembly according to claim 6, characterized in that: Outside the oil inlet hole (701), evenly distributed circular grooves (702) are provided. Outside the circular grooves (702), installation holes (703) corresponding to the fixing bolts (3) are provided.