Material guiding and transferring device for honeycomb catalyst processing
By designing a material transfer device for honeycomb catalyst processing, the combination of rotating rollers and rotating frames can realize automatic transfer of honeycomb catalysts, solving the problem of manual handling of honeycomb catalysts between processing equipment and improving work efficiency.
Patent Information
- Application Number
- CN202421857486.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the prior art, due to site restrictions, the transfer of honeycomb catalysts between processing equipment requires manual handling, resulting in high labor intensity for staff and reduced work efficiency.
A material transfer device including a workbench, a feeding roller, a loading roller, a rotating and loading mechanism and a driving mechanism is designed. Through the cooperation of the rotating roller and the rotating frame, the automatic transfer of the honeycomb catalyst is realized, the direction of movement is changed, and manual handling is reduced.
The automated transfer of honeycomb catalysts has been achieved, which has reduced the labor intensity of staff and improved processing efficiency.
Smart Images

Figure CN223117247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of honeycomb catalyst processing equipment, and more specifically, to a material guiding and transfer device for honeycomb catalyst processing. Background Technique
[0002] When processing honeycomb catalysts, a variety of raw materials need to be mixed, extruded, filtered, extruded, formed, dried, calcined and other processing procedures, and a variety of processing equipment is required. After the honeycomb catalyst is processed at one processing equipment, it needs to be moved to the position of the next processing equipment for transfer.
[0003] In the prior art, due to site limitations, it is impossible to arrange multiple processing equipments in a line, so it is impossible to convey the honeycomb catalyst through a conveyor belt device. It is often necessary to manually carry the honeycomb catalyst onto a transfer vehicle and then move the transfer vehicle, which increases the labor intensity of the staff and reduces the work efficiency.
[0004] It should be noted that the above content belongs to the technical cognition scope of the inventor and does not necessarily constitute the prior art. Content of the Utility Model
[0005] The purpose of the utility model is to solve the above problems and design a material guiding and transfer device for honeycomb catalyst processing.
[0006] To achieve the above purpose, the technical solution of the utility model is a material guiding and transfer device for honeycomb catalyst processing, including a workbench, the lower end of the workbench is installed on the ground, one side of the upper end of the workbench is installed with a feeding roller, one side of the upper end of the workbench is installed with a plurality of feeding rollers, there is an included angle between the feeding roller and the feeding rollers, a rotating holding mechanism is installed on the workbench, and a driving mechanism is installed on the workbench;
[0007] The rotating holding mechanism includes a rotating frame installed on the workbench, the position of the rotating frame is at the intersection of the extension lines of the feeding roller and the feeding rollers, a plurality of supporting platforms are installed at the upper end of the rotating frame, a plurality of rotating rollers are installed at the upper end of the supporting platforms, and the included angle between the plurality of supporting platforms is the same as the included angle between the feeding roller and the feeding rollers;
[0008] The driving mechanism includes a rotating gear installed at one end of the outermost rotating roller of the supporting platform, a driving frame is installed on the workbench, and the driving frame can drive the rotating gear to rotate forward and backward.
[0009] Further, the rotating frame includes a first servo motor installed on the workbench, a rotating table is installed at the upper end of the first servo motor, a supporting wheel is installed at the lower end of the rotating table, the lower end of the supporting wheel is placed on the workbench, and one end of the supporting platform is installed at the upper end of the side surface of the rotating table.
[0010] Further, the driving frame includes a feeding gear located on one side of the blanking roller. A rotating shaft is installed on the feeding gear. First rolling bearings are installed at both ends of the rotating shaft. The first rolling bearings are installed on the workbench through first fixing rods. A blanking gear is provided on one side of the feeding roller. A rotating rod is installed on the blanking gear. Second rolling bearings are installed at both ends of the rotating rod. The second rolling bearings are installed on the workbench through second fixing rods. The rotating gear can be rotated to the positions of the feeding gear and the blanking gear respectively and meshed with the feeding gear and the blanking gear respectively. A second servo motor is installed on one side of the upper end of the workbench. The rotating end of the second servo motor is connected to one end of the rotating shaft through a coupling. The rotating shaft and the rotating rod are connected through a transmission frame.
[0011] Further, the transmission frame includes a first bevel gear installed at one end of the rotating shaft. A second bevel gear is installed at one end of the rotating rod. The first bevel gear and the second bevel gear are meshed.
[0012] Further, three teeth are missing at one end of both the feeding gear and the blanking gear.
[0013] The beneficial effects of the present utility model are as follows: The driving frame can drive the rotating roller to rotate forward and backward, thereby facilitating the loading and unloading of the honeycomb catalyst. The honeycomb catalyst can be placed in the rotating roller. Then, through the rotation of the rotating frame, the honeycomb catalyst can be rotated to one side, thereby changing the moving direction of the honeycomb catalyst. It is not necessary for the staff to carry it, reducing the labor intensity of the staff and improving the work efficiency;
[0014] Through the transmission frame, the rotating shaft and the rotating rod can move synchronously, thereby enabling the honeycomb catalyst to be loaded and unloaded simultaneously, improving the work efficiency. Description of the Drawings
[0015] Figure 1 is a schematic structural diagram of a material guiding and transfer device for honeycomb catalyst processing according to the present utility model;
[0016] Figure 2 is Figure 1 a partial enlarged view of part A in
[0017] Figure 3 is Figure 1 a partial enlarged view of part B in
[0018] Figure 4 is a schematic connection diagram of the feeding gear and the rotating gear according to the present utility model;
[0019] Figure 5 is a schematic connection diagram of the blanking gear and the rotating gear according to the present utility model;
[0020] Figure 6 It is a schematic diagram of the connection relationship between the rotating frame and the support table of the present utility model;
[0021] In the figure, 1. Workbench; 2. Blank feeding roller; 3. Loading roller; 4. Rotating frame; 5. Support table; 6. Rotating roller; 7. Rotating gear; 8. Driving frame; 9. First servo motor; 10. Rotating table; 11. Support wheel; 12. Loading gear; 13. Rotating shaft; 14. First rolling bearing; 15. First fixing rod; 16. Blank feeding gear; 17. Rotating rod; 18. Second rolling bearing; 19. Second fixing rod; 20. Second servo motor; 21. Transmission frame; 22. First bevel gear; 23. Second bevel gear. Specific embodiments
[0022] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0023] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In addition, in the description of the present utility model, the meaning of "a plurality of" is two or more unless otherwise specifically defined.
[0024] The present utility model provides as Figures 1-6A material guiding and transfer device for honeycomb catalyst processing is shown, including a workbench 1, the lower end of the workbench 1 is installed on the ground, a blanking roller 2 is installed on one side of the upper end of the workbench 1, a plurality of feeding rollers 3 are installed on one side of the upper end of the workbench 1, there is an included angle between the blanking roller 2 and the feeding rollers 3, a rotating holding mechanism is installed on the workbench 1, and a driving mechanism is installed on the workbench 1; the rotating holding mechanism includes a rotating frame 4 installed on the workbench 1, the position of the rotating frame 4 is at the intersection of the extension lines of the blanking roller 2 and the feeding rollers 3, a plurality of supporting platforms 5 are installed on the upper end of the rotating frame 4, a plurality of rotating rollers 6 are installed on the upper end of the supporting platforms 5, and the included angle between the plurality of supporting platforms 5 is the same as the included angle between the blanking roller 2 and the feeding rollers 3; the driving mechanism includes a rotating gear 7 installed at one end of the outermost rotating roller 6 of the supporting platform 5, a driving frame 8 is installed on the workbench 1, and the driving frame 8 can drive the rotating gear 7 to rotate forward and backward;
[0025] The process of transferring the honeycomb catalyst by this device is as follows: Under normal conditions, the supporting platforms 5 are respectively located on one side of the blanking roller 2 and the feeding rollers 3. The honeycomb catalyst can be moved to above the rotating roller 6 on one side of it through the blanking roller 2. The driving frame 8 drives the rotating gear 7 to rotate, and the rotating roller 6 rotates, so that the cut honeycomb catalyst can move quickly, and a gap is generated between two honeycomb catalysts. Then start the rotation of the rotating frame 4. The rotating frame 4 can drive the supporting platform 5 to rotate, and rotate the supporting platform 5 filled with the honeycomb catalyst to one side of the feeding roller 3, and rotate the next supporting platform 5 to one side of the blanking roller 2. Start the driving frame 8 to drive the rotating gear 7 on one side of the blanking roller 2 to rotate forward, so that the honeycomb catalyst moves onto the rotating roller 6. The driving frame 8 drives the rotating gear 7 on one side of the feeding roller 3 to rotate reversely, so that the honeycomb catalyst above the supporting platform 5 moves onto the feeding roller 3. Repeating the above process can transfer the honeycomb catalyst.
[0026] Refer to the attached drawings of the specification Figure 1 and the attached drawings of the specification Figure 6 , the rotating frame 4 includes a first servo motor 9 installed on the workbench 1, a rotating table 10 is installed on the upper end of the first servo motor 9, a supporting wheel 11 is installed on the lower end of the rotating table 10, the lower end of the supporting wheel 11 is placed on the workbench 1, and one end of the supporting platform 5 is installed on the upper end of the side surface of the rotating table 10;
[0027] The process of the rotating frame 4 driving the supporting platform 5 to rotate is as follows: Start the first servo motor 9 to rotate. The first servo motor 9 can drive the rotating table 10 to rotate. The supporting wheel 11 can support the rotating table 10 and reduce the friction when the rotating table 10 rotates. When the rotating table 10 rotates, it can drive the supporting platform 5 to rotate.
[0028] Refer to the attached drawings of the specification Figure 1 、the attached drawings of the specification Figure 2 、the attached drawings of the specification Figure 3 、the attached drawings of the specification Figure 4and the attached specification Figure 5 The driving frame 8 includes a feeding gear 12 located on one side of the blanking roller 2. A rotating shaft 13 is installed on the feeding gear 12. First rolling bearings 14 are installed at both ends of the rotating shaft 13. The first rolling bearings 14 are installed on the workbench 1 through first fixing rods 15. A blanking gear 16 is provided on one side of the feeding roller 3. A rotating rod 17 is installed on the blanking gear 16. Second rolling bearings 18 are installed at both ends of the rotating rod 17. The second rolling bearings 18 are installed on the workbench 1 through second fixing rods 19. The rotating gear 7 can be rotated to the positions of the feeding gear 12 and the blanking gear 16 respectively and mesh with the feeding gear 12 and the blanking gear 16. A second servo motor 20 is installed on one side of the upper end of the workbench 1. The rotating end of the second servo motor 20 is connected to one end of the rotating shaft 13 through a coupling. The rotating shaft 13 and the rotating rod 17 are connected through a transmission frame 21;
[0029] The process of the driving frame 8 driving the rotating gear 7 to rotate is as follows: Start the second servo motor 20 to rotate. The second servo motor 20 can drive the rotating shaft 13 to rotate through the coupling. The rotating shaft 13 can drive the rotating rod 17 to rotate through the transmission frame 21. When the rotating shaft 13 rotates, it can drive the feeding gear 12 to rotate. When the rotating gear 7 rotates above the feeding gear 12 and meshes with it, it can drive the rotating gear 7 to rotate, and then drive the rotating roller 6 to rotate forward for feeding. When the rotating rod 17 rotates, it can drive the blanking gear 16 to rotate. When the rotating gear 7 rotates above the blanking gear 16 and meshes with it, it can drive the rotating gear 7 to rotate, and then drive the rotating roller 6 to rotate in reverse for blanking.
[0030] Refer to the attached specification Figure 1 and the attached specification Figure 3 The transmission frame 21 includes a first bevel gear 22 installed at one end of the rotating shaft 13. A second bevel gear 23 is installed at one end of the rotating rod 17. The first bevel gear 22 and the second bevel gear 23 are meshed. When the rotating shaft 13 rotates, it can drive the first bevel gear 22 to rotate. Since the first bevel gear 22 and the second bevel gear 23 are meshed, it can drive the second bevel gear 23 and the rotating rod 17 to rotate.
[0031] Refer to the attached specification Figure 4 and the attached specification Figure 5 One end of both the feeding gear 12 and the blanking gear 16 lacks three teeth. When the positions lacking teeth of the feeding gear 12 and the blanking gear 16 rotate to the upper end, the rotating gear 7 can rotate above the feeding gear 12 and the blanking gear 16, facilitating the feeding gear 12 and the blanking gear 16 to mesh with the rotating gear 7 respectively.
[0032] Although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims
1. A material guiding and transfer device for honeycomb catalyst processing, comprising a workbench (1), the lower end of the workbench (1) is installed on the ground, one side of the upper end of the workbench (1) is installed with a blanking roller (2), and a plurality of feeding rollers (3) are installed on one side of the upper end of the workbench (1). There is an included angle between the blanking roller (2) and the feeding roller (3), and it is characterized in that, A rotating and containing mechanism is installed on the workbench (1), and a driving mechanism is installed on the workbench (1). The rotating and containing mechanism includes a rotating frame (4) installed on the workbench (1). The position of the rotating frame (4) is at the intersection point of the extension lines of the blanking roller (2) and the feeding roller (3). A plurality of support platforms (5) are installed at the upper end of the rotating frame (4), and a plurality of rotating rollers (6) are installed at the upper ends of the support platforms (5). The angle between the plurality of support platforms (5) is the same as the angle between the blanking roller (2) and the feeding roller (3). The driving mechanism includes a rotating gear (7) installed at one end of the outermost rotating roller (6) of the support platform (5). A driving frame (8) is installed on the workbench (1), and the driving frame (8) can drive the rotating gear (7) to rotate forward and backward.
2. The material guiding and transfer device for honeycomb catalyst processing according to claim 1, characterized in that, The rotating frame (4) includes a first servo motor (9) installed on the workbench (1). A rotating table (10) is installed at the upper end of the first servo motor (9). A support wheel (11) is installed at the lower end of the rotating table (10), and the lower end of the support wheel (11) is placed on the workbench (1). One end of the support platform (5) is installed at the upper end of the side surface of the rotating table (10).
3. The material guiding and transfer device for honeycomb catalyst processing according to claim 1, characterized in that, The driving frame (8) includes a feeding gear (12) located on one side of the blanking roller (2). A rotating shaft (13) is installed on the feeding gear (12). First rolling bearings (14) are installed at both ends of the rotating shaft (13), and the first rolling bearings (14) are installed on the workbench (1) through first fixing rods (15). A blanking gear (16) is provided on one side of the feeding roller (3). A rotating rod (17) is installed on the blanking gear (16). Second rolling bearings (18) are installed at both ends of the rotating rod (17), and the second rolling bearings (18) are installed on the workbench (1) through second fixing rods (19). The rotating gear (7) can respectively rotate to the positions of the feeding gear (12) and the blanking gear (16) and mesh with the feeding gear (12) and the blanking gear (16) respectively. A second servo motor (20) is installed at one side of the upper end of the workbench (1). The rotating end of the second servo motor (20) is connected to one end of the rotating shaft (13) through a coupling, and the rotating shaft (13) and the rotating rod (17) are connected through a transmission frame (21).
4. A material guiding and transfer device for honeycomb catalyst processing according to claim 3, characterized in that, The transmission frame (21) includes a first bevel gear (22) installed at one end of the rotating shaft (13). A second bevel gear (23) is installed at one end of the rotating rod (17), and the first bevel gear (22) and the second bevel gear (23) are meshed with each other.
5. A material guiding and transfer device for honeycomb catalyst processing according to claim 3, characterized in that, Both ends of the feeding gear (12) and the blanking gear (16) are missing three teeth.