Conveying mechanism for thin film capacitor production

By designing the transmission belt driven by the drive motor and the adjustable downvoltage assembly, the complex structure of the conveyor mechanism in the production of film capacitors is solved, and the rapid and stable transfer of capacitors is achieved and the smooth connection between the production process is achieved, which improves production efficiency and reduces costs.

CN223117272UActive Publication Date: 2025-07-18WUXI ZHENRUI ELECTRONICS TECH +3
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Patent Information

Application Number
CN202422030599.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-18
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing film capacitor production and conveying mechanism has complex structure and low practicality, resulting in low production efficiency and difficulty in achieving smooth connection of automated production lines.

Method used

A conveying mechanism including a driving motor, mounting plate, conveyor belt and down pressure assembly is designed. The conveyor belt is driven by the motor through the pulley. The mounting plate is equipped with a support plate and a protective block. The down pressure assembly can be adjusted to adapt to different types of capacitors to ensure stable delivery.

Benefits of technology

It realizes rapid and stable transport of capacitors between production links, reduces manual operations, improves production speed and continuity, reduces waste rate and energy waste, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a conveying mechanism for thin film capacitor production, which comprises a driving motor (1), two mounting plates (2) which are longitudinally and oppositely arranged, two conveying belts (3) which are positioned between the two mounting plates (2) and are oppositely arranged, and a pressing assembly which is positioned on the outer side wall of one mounting plate (2), according to the conveying mechanism, the capacitor can be quickly and stably transferred and conveyed among all production links, manual operation and labor consumption are reduced, and therefore the production speed and continuity are greatly improved. On an automatic capacitor production line, the conveying mechanism can ensure that each capacitor can arrive at the next station in time, and production delay caused by waiting is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of capacitor processing equipment, and particularly relates to a conveying mechanism for the production of thin-film capacitors. Background Art

[0002] A thin-film capacitor is a device that can hold electric charges and is one of the electronic components widely used in electronic devices. It plays an important role in circuits such as tuning, bypassing, coupling, and filtering. With the rapid development of electronic information technology and the continuous improvement of industrial automation, frequency converters have also been widely used. As an important component of the frequency converter, the demand for capacitors has also increased accordingly.

[0003] During the processing of capacitors, they need to be moved between different production lines, and a conveying mechanism is required to connect the automated production lines. Currently, the existing conveying mechanisms for the production of thin-film capacitors generally have the problems of complex structure and low practicability. Summary of the Utility Model

[0004] Aiming at the defects in the prior art, the utility model provides a conveying mechanism for the production of thin-film capacitors to solve the technical problems raised in the background art.

[0005] A conveying mechanism for the production of thin-film capacitors includes a driving motor, two longitudinally opposite mounting plates, two relatively arranged conveyor belts located between the two mounting plates, and a pressing component arranged on the outer side wall of one of the mounting plates. Protective blocks are arranged in parallel on the top end faces of the two mounting plates, and a support plate is horizontally arranged at the top of the inner walls of the two mounting plates. The two support plates are spaced apart to form a channel for the pins of the thin-film capacitor to pass through downward;

[0006] The two conveyor belts are respectively slidably attached to the upper surfaces of the two support plates, and the distance between the two conveyor belts is greater than the width of the channel and less than the diameter of the thin-film capacitor;

[0007] The conveyor belt is installed on the inner wall of the mounting plate through a pulley, the pulley is rotatably installed on the inner wall of the mounting plate, and the driving motor is fixedly installed on the mounting plate and drives the two conveyor belts to rotate synchronously;

[0008] The pressing component includes an up-and-down adjustment module and a capacitor pressing block installed on the up-and-down adjustment module. The capacitor pressing block is in a cuboid shape. The up-and-down adjustment module is fixedly arranged on the outer side wall of the mounting plate, and the capacitor pressing block is arranged above the two mounting plates.

[0009] Furthermore, the up-and-down adjustment module includes a fixed block, two guide rods vertically installed on the fixed block, a sliding block slidably installed on the two guide rods, and a screw rod threadedly connected to the sliding block. Installation blocks are provided at the tops of the two guide rods. The screw rod is vertically arranged, and the top end of the screw rod is rotatably connected to the installation block. The capacitor pressing block is fixedly installed on the sliding block.

[0010] Furthermore, the top of the screw rod is rotatably installed on the installation block through a bearing. After the top end of the screw rod passes through the installation block upward, a knob is installed.

[0011] Furthermore, a driving wheel is rotatably installed between the two mounting plates. The driving wheel has two rims spaced along the axial direction. The inner walls of the two conveyor belts are connected to the corresponding rims. The driving wheel is in transmission connection with the driving motor.

[0012] Furthermore, the driving wheel is rotatably installed between the two mounting plates through a wheel shaft. After one end of the wheel shaft passes through the mounting plate from the inside to the outside, it is in transmission connection with the driving motor through a synchronous belt.

[0013] The beneficial effects of the present utility model are embodied in:

[0014] The conveying mechanism for thin-film capacitor production provided by the present utility model can quickly and stably transfer capacitors between various production links, reducing manual operation and labor consumption, thereby greatly improving the production speed and continuity. On an automated thin-film capacitor production line, the conveying mechanism can ensure that each capacitor can reach the next station in a timely manner, avoiding production delays caused by waiting.

[0015] At the same time, the conveying mechanism can work according to a predetermined route and rhythm, ensuring smooth connection between each process, improving the controllability and predictability of the entire production process, reducing the rejection rate and rework rate in production, thereby reducing waste of materials and energy, and further reducing production costs. Description of the Drawings

[0016] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.

[0017] The drawings here are incorporated into the specification and form a part of this specification, showing the embodiments in line with the present application, and are used together with the specification to explain the principles of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.

[0018] Figure 1 Structural schematic of a conveying mechanism for thin-film capacitor production provided by an embodiment of the present utility model Figure 1 ;

[0019] Figure 2 Structural schematic of a conveying mechanism for thin-film capacitor production provided by an embodiment of the present utility model Figure 2 ;

[0020] Figure 3 Structural schematic of a conveying mechanism for thin-film capacitor production provided by an embodiment of the present utility model Figure 3 。

[0021] The realization of the purpose of this application, functional features and advantages will be further described in conjunction with the embodiments with reference to the accompanying drawings. Through the above accompanying drawings, the clear embodiments of this application have been shown, and there will be more detailed descriptions hereinafter. These drawings and text descriptions are not intended to limit the scope of the concept of this application in any way, but to illustrate the concept of this application to those skilled in the art by referring to specific embodiments. Detailed implementation manners

[0022] Hereinafter, embodiments of the technical solution of the present invention will be described in detail with reference to the accompanying drawings. The following embodiments are only used to illustrate the technical solution of the present invention more clearly, and therefore are only examples and cannot be used to limit the protection scope of the present invention.

[0023] It should be noted that unless otherwise specified, the technical terms or scientific terms used in this application should have the ordinary meanings understood by those skilled in the art to which the present invention belongs.

[0024] In the description of this application, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

[0025] In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. In the description of the present invention, "a plurality" means two or more unless otherwise specifically defined.

[0026] In this application, unless otherwise clearly defined or limited, terms such as "installed", "connected", "joined", "fixed", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] In this application, unless otherwise clearly defined or limited, the first feature being "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature can be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0028] As Figures 1 - 3 shown, a conveying mechanism for the production of thin film capacitors provided by the present utility model includes a driving motor 1, two longitudinally opposite mounting plates 2, two relatively arranged conveyor belts 3 located between the two mounting plates 2, and a pressing component arranged on the outer side wall of one of the mounting plates 2. Protective blocks 4 are arranged in parallel on the top end faces of the two mounting plates 2. The protective blocks 4 are used to protect both sides of the thin film capacitor to avoid interference from other external objects during the transfer process. A support plate 5 is horizontally arranged at the top of the inner walls of the two mounting plates 2. The support plate 5 is fixedly installed on the mounting plate 2 by screws. The two support plates 5 are spaced apart to form a channel for the pins of the thin film capacitor to pass through downward.

[0029] The two conveyor belts 3 are respectively slidably attached to the upper surfaces of the two support plates 5. The support plate 5 is used to provide support when conveying the thin film capacitor. The distance between the two conveyor belts 3 is greater than the width of the channel and less than the diameter of the thin film capacitor, so that the two conveyor belts 3 can drive the thin film capacitor to move along the extending direction of the support plate 5.

[0030] The conveyor belt 3 is installed on the inner wall of the mounting plate 2 through a pulley 6. The pulley 6 is rotatably installed on the inner wall of the mounting plate 2. The driving motor 1 is fixedly installed on the mounting plate 2 and drives the two conveyor belts 3 to rotate synchronously.

[0031] Specifically, a driving wheel 14 is rotatably mounted between the two mounting plates 2. The driving wheel 14 has two rims spaced apart in the axial direction. The inner walls of the two transmission belts 3 are connected to the corresponding rims, so that the driving wheel 14 can synchronously drive the two transmission belts 3 to rotate synchronously. The driving wheel 14 is rotatably mounted between the two mounting plates 2 through a wheel axle 16. After one end of the wheel axle 16 passes out from the inside of the mounting plate 2, it is connected to the driving motor 1 through a synchronous belt 17, and the driving motor 1 drives the driving wheel 14 to rotate.

[0032] The down-pressing assembly includes an up-and-down adjustment module and a capacitor pressing block 7 installed on the up-and-down adjustment module. The capacitor pressing block 7 is in a rectangular shape. The up-and-down adjustment module is fixedly arranged on the outer wall of the mounting plate 2. The capacitor pressing block 7 is arranged above the two mounting plates 2.

[0033] Specifically, the up and down adjustment module includes a fixed block 8, two guide rods 9 vertically installed on the fixed block 8, a sliding block 10 slidably installed on the two guide rods 9, and a screw 11 threadedly connected to the sliding block 10. A mounting block 12 is arranged at the top of the two guide rods 9. The screw 11 is vertically arranged, and the top of the screw 11 is rotatably connected to the mounting block 12. The capacitor pressure block 7 is fixedly installed on the sliding block 10.

[0034] The top of the screw 11 is rotatably mounted on the mounting block 12 through a bearing, and a knob 13 is installed after the top of the screw 11 passes through the mounting block 12 upward. The screw 11 is driven to rotate by turning the knob 13, thereby adjusting the height of the sliding block 10, and then adjusting the distance between the capacitor pressing block 7 and the conveyor belt 3. When it is necessary to produce capacitors of different types, the distance between the capacitor pressing block 7 and the conveyor belt 3 is adjusted according to the height of the capacitor, so that the bottom end of the capacitor can fit with the surface of the two conveyor belts 3 without slipping. At the same time, the bottom surface of the capacitor pressing block 7 is smooth and will not hinder the movement of the capacitor.

[0035] The conveying mechanism for film capacitor production provided by the utility model can quickly and stably transport capacitors between various production links, reducing manual operation and labor consumption, thereby greatly improving the speed and continuity of production. On the automated capacitor production line, the conveying mechanism can ensure that each capacitor can reach the next station in time, avoiding production delays caused by waiting.

[0036] At the same time, the conveying mechanism can work according to a predetermined route and rhythm, ensuring smooth connection between each process, improving the controllability and predictability of the entire production process, reducing the scrap rate and rework rate in production, thereby reducing the waste of materials and energy, and further reducing production costs.

[0037] Finally, it should be noted that the technical features of the technical solution of the present application can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in the present application.

[0038] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered by the scope of the claims and the description of the present invention.

Claims

1. A conveying mechanism for thin-film capacitor production, characterized in that, It includes a driving motor (1), two longitudinally opposite mounting plates (2), two oppositely arranged conveyor belts (3) located between the two mounting plates (2), and a pressing-down assembly arranged on the outer side wall of one of the mounting plates (2). On the top end faces of the two mounting plates (2), protective blocks (4) are arranged in parallel. On the top of the inner walls of the two mounting plates (2), support plates (5) are horizontally arranged. The two support plates (5) are spaced apart to form a channel for the pins of the thin-film capacitor to pass through downward. The two conveyor belts (3) are respectively slidably attached to the upper surfaces of the two support plates (5). The distance width between the two conveyor belts (3) is greater than the width dimension of the channel and less than the diameter dimension of the thin-film capacitor. The conveyor belt (3) is installed on the inner wall of the mounting plate (2) through a pulley (6). The pulley (6) is rotatably installed on the inner wall of the mounting plate (2). The driving motor (1) is fixedly installed on the mounting plate (2) and drives the two conveyor belts (3) to rotate synchronously. The pressing-down assembly includes an up-and-down adjustment module and a capacitor pressing block (7) installed on the up-and-down adjustment module. The capacitor pressing block (7) is in the shape of a cuboid. The up-and-down adjustment module is fixedly arranged on the outer side wall of the mounting plate (2). The capacitor pressing block (7) is arranged above the two mounting plates (2).

2. The conveying mechanism for the production of thin-film capacitors according to claim 1, wherein: The up-and-down adjustment module includes a fixed block (8), two guide rods (9) vertically installed on the fixed block (8), a sliding block (10) slidably installed on the two guide rods (9), and a screw rod (11) threadedly connected to the sliding block (10). At the top ends of the two guide rods (9), there is an installation block (12). The screw rod (11) is vertically arranged. The top end of the screw rod (11) is rotatably connected to the installation block (12). The capacitor pressing block (7) is fixedly installed on the sliding block (10).

3. The conveying mechanism for the production of thin-film capacitors according to claim 2, characterized in that: The top of the screw rod (11) is rotatably installed on the installation block (12) through a bearing. After the top end of the screw rod (11) passes through the installation block (12) upward, a knob (13) is installed.

4. The conveying mechanism for manufacturing a thin film capacitor according to claim 1, wherein: A driving wheel (14) is rotatably installed between the two mounting plates (2). The driving wheel (14) has two rims spaced apart along the axial direction. The inner walls of the two conveyor belts (3) are connected to the corresponding rims. The driving wheel (14) is in transmission connection with the driving motor (1).

5. The conveying mechanism for the production of thin-film capacitors according to claim 4, characterized in that: The driving wheel (14) is rotatably installed between the two mounting plates (2) through a wheel shaft (16). After one end of the wheel shaft (16) passes out of the mounting plate (2) from the inside to the outside, it is in transmission connection with the driving motor (1) through a synchronous belt (17).