Full-automatic chicken hanging assembly line

Abstract

The utility model discloses a full-automatic chicken hanging assembly line which comprises a hanging conveying line, a chicken body position conveying belt and a chicken neck conveying belt. The hanging conveying line, the chicken body position conveying belt and the chicken neck conveying belt run at the same speed; the chicken body position conveying belt and the chicken neck conveying belt are adjacently arranged side by side; the hanging conveying line sequentially forms a feeding section, a neck sleeving section matched with the chicken body position conveying belt and a hanging section moving upwards in an inclined mode in the conveying direction, a plurality of chicken neck hooks are evenly installed on the hanging conveying line in the conveying direction, and the neck sleeving section is located on the outer side of the chicken neck conveying belt; and a hook guide rod for gradually lifting the chicken neck hook towards the chicken neck conveying belt is also mounted on the outer side of the chicken neck conveying belt. The chicken hanging device solves the problem that the labor intensity of existing chicken hanging workers is large, and time and labor are saved during operation of workers; the quality of chicken hung on the hanging line is guaranteed, and the quality is stable and uniform; the working efficiency is improved, and the process is convenient and fast; the number of workers in the process section is reduced, and labor is saved.

Description

Technical Field

[0001] The utility model mainly relates to the mechanical field, and particularly relates to a full-automatic chicken hanging production line. Background Art

[0002] At the present stage, in poultry slaughtering and pretreatment factories, when hanging dressed chickens (chickens that have been slaughtered and de-feathered) onto the hanging conveyor line in the factory, it entirely depends on manual labor to grab the heads of the chickens and hang them upward into the moving hooks on the hanging conveyor line. This process consumes a large amount of labor, has a high labor intensity for workers, and results in a high labor cost, which is not conducive to maximizing the interests of merchants. Summary of the Utility Model

[0003] To solve the above technical problems, the utility model provides a full-automatic chicken hanging production line.

[0004] The purpose of the utility model is achieved through the following technical solutions:

[0005] A full-automatic chicken hanging production line includes a hanging conveyor line, a chicken body conveyor belt, and a chicken neck conveyor belt; the hanging conveyor line, the chicken body conveyor belt, and the chicken neck conveyor belt run at the same speed; the chicken body conveyor belt and the chicken neck conveyor belt are arranged side by side and adjacent to each other; the hanging conveyor line successively forms a feeding section, a neck-sleeving section that cooperates with the chicken body conveyor belt, and a hanging section that moves obliquely upward along the transmission direction, and a number of chicken neck hooks are evenly installed along the transmission direction, and the neck-sleeving section is located outside the chicken neck conveyor belt; a hook guiding rod that gradually lifts the chicken neck hooks towards the chicken neck conveyor belt is also installed outside the chicken neck conveyor belt; the transmission end of the chicken neck conveyor belt is located at the middle position of the chicken body conveyor belt.

[0006] Further improvement: A number of slot partitions are fixed along the length direction of the chicken neck conveyor belt, and chicken neck slots for placing chicken necks are formed between adjacent slot partitions, and the positions of the chicken neck slots correspond to those of the chicken neck hooks.

[0007] Further improvement: A number of slot partitions are fixed along the length direction of the chicken body conveyor belt, and chicken body slots for placing chicken bodies are formed between adjacent slot partitions, and the positions of the chicken body slots correspond to those of the chicken neck hooks.

[0008] Further improvement: The starting positions of the chicken body conveyor belt and the chicken neck conveyor belt are at the same height, and the chicken neck conveyor belt gradually slopes upward along the transmission direction.

[0009] Further improvement: The overall shape of the hook guiding rod is "U", arc-shaped, or trapezoidal.

[0010] Further improvement: The chicken neck hook includes a conical guiding part, and a U-shaped hook part is connected below the guiding part.

[0011] For further improvement, the starting sections of the chicken body conveyor belt and the chicken neck conveyor belt share a transmission shaft.

[0012] A method of using a fully automatic chicken hanging production line, the fully automatic chicken hanging production line being as described above, comprising the following steps:

[0013] Step 1: Control the hanging conveyor line, the chicken body conveyor belt, and the chicken neck conveyor belt to move at the same speed. Then, manually place the chicken body on the chicken body conveyor belt and position the chicken neck on the chicken neck conveyor belt.

[0014] Step 2: When the hanging conveyor line moves, at the neck - sleeving section, the chicken neck hook is guided by the hook guide rod and gradually tilts and lifts towards the chicken neck conveyor belt.

[0015] Step 3: At the transmission end of the chicken neck conveyor belt, the chicken neck loses the support of the chicken neck conveyor belt and falls downward into the corresponding chicken neck hook.

[0016] Step 4: After the chicken neck hook moves to the hanging section, it gradually moves upward to hang the chicken.

[0017] For further improvement, the chicken blank self - feeding conveyor belt transports the chicken blank to the chicken body conveyor belt, and then the worker straightens the chicken neck and positions it on the chicken neck conveyor belt.

[0018] The beneficial effects of the present utility model are as follows:

[0019] a) It solves the problem of high manual labor intensity in the existing chicken hanging process, making the operation of employees time - saving and labor - saving.

[0020] b) It ensures the quality of chickens hung on the hanging line, making the quality stable and uniform.

[0021] c) It improves work efficiency, making the process convenient and fast.

[0022] d) It reduces the number of workers in the process section, saving labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present utility model is further described with reference to the accompanying drawings, but the content in the drawings does not constitute any limitation to the present utility model.

[0024] Figure 1 is a schematic top - view structure diagram of the present utility model;

[0025] Figure 2 is a schematic front - view structure diagram of the present utility model;

[0026] Figure 3 is Figure 2 a schematic cross - sectional structure diagram of the A - A plane of

[0027] Figure 4 is a schematic three - dimensional structure diagram of the present utility model;

[0028] Figure 5 It is a schematic structural diagram of the chicken body card slot on the chicken body position conveyor belt. Specific implementation manners

[0029] In order to make the purpose, technical solutions and advantages of the utility model more clear and understandable, the following further details the utility model in combination with the attached drawings and examples.

[0030] Embodiment 1

[0031] The following details the specific implementation manners, structures and features of a full-automatic chicken hanging production line proposed according to the utility model in combination with the attached drawings and preferred embodiments. The attached drawings involved only illustrate some implementation cases of the utility model and should not be regarded as a limitation of the scope. For professionals in this field, in combination with specific cases and their own actual technical levels, other relevant information can also be obtained according to the attached drawings.

[0032] As Figure 1 shown, a full-automatic chicken hanging production line includes a hanging conveyor line 1, a chicken neck hook 101, a guiding part 1011, a hook part 1012, a feeding section 102, a neck sleeving section 103, a hanging section 104, a chicken blank self-feeding conveyor belt 105, a chicken body position conveyor belt 2, a chicken neck conveyor belt 3, a hook guiding rod 4, a slot partition 5, a chicken neck card slot 501 and a chicken body card slot 502.

[0033] Among them, the full-automatic chicken hanging production line is about 4000 mm long, about 900 mm wide and about 800 mm high.

[0034] The full-automatic chicken hanging production line mainly consists of two conveyor belts (the chicken body position conveyor belt 2 and the chicken neck conveyor belt 3, and the two conveyor belts share one driving roller). The chicken neck conveyor belt 3 gradually rises upward as a whole, and the outlet end is higher than the plane of the chicken body position conveyor belt, which is convenient for the hanging line hook operation. The chicken neck positioning conveyor belt is designed with a card slot position with an inner width of about 71 mm every 152.4 (6 inches). There are 6.56 such slot positions per meter, which is the same as the number of hooks per meter on the hanging line, and is synchronized with the hooks on the hanging line during the conveying process. The conveying speed of the conveyor line is adjustable from 0 to 20 m / min, ensuring a production capacity of transporting 6000 + 20% chicken blanks per hour.

[0035] The chicken body conveyor belt 2 and the chicken neck conveyor belt 3 are arranged side by side and closely adjacent to each other. The hanging conveyor line 1 sequentially forms a material incoming section 102, a neck section 103 cooperating with the chicken body conveyor belt 2, and a hanging section 104 moving upward obliquely along the transmission direction, and a plurality of chicken neck hooks 101 are evenly installed along the transmission direction, and the neck section 103 is located outside the chicken neck conveyor belt 3. A hook guide rod 4 is also installed outside the chicken neck conveyor belt 3 to gradually lift the chicken neck hook 101 toward the chicken neck conveyor belt 3; the transmission end of the chicken neck conveyor belt 3 is located in the middle of the chicken body conveyor belt 2.

[0036] A measuring device is installed at the driving wheel position of the hanging conveyor line, which is linked with the driving devices of the chicken body conveyor belt 2 and the chicken neck conveyor belt 3 through electronic signals to ensure that the speed of the conveyor belt and the hanging line is synchronized with the work station.

[0037] Here’s how to use it:

[0038] a. Before starting, place the equipment on the level ground indoors and connect the corresponding power supply. The conveying system and the hanging conveyor line are started together. After starting, the conveyor belt drive device will automatically synchronize and transport at the same speed with the hanging line hooking station through the electrical detection and control system.

[0039] b. When the chicken blanks enter the chicken body conveyor belt from the incoming material conveyor line, the chicken head / neck is manually placed into the corresponding slot of the chicken neck conveyor belt.

[0040] c. When the chicken body and chicken neck are synchronously transported forward on the two conveyor belts to the tail end of the chicken neck position conveyor belt, the chicken neck will naturally fall into the corresponding hook that is transported over. At this time, the hook and the belt surface form a 15° angle (close to a horizontal angle), which is convenient for accessing the fallen chicken neck head.

[0041] d. After the hook is put on the chicken neck, it continues to move forward. During the movement, the chicken blank is lifted and hung for transportation through the track. At this time, the hook also passes through the hook guide rod synchronously and is placed in a downward posture.

[0042] Among them, Figure 1 and Figure 3 As shown, the hook guide rod 4 may be in a trapezoidal shape, guiding the lower part of the chicken neck hook 101 to gradually move toward the chicken neck conveyor belt (3) and wrap the chicken neck, and then guiding the chicken neck hook 101 to gradually swing downward while tilting upward, so as to hang the chicken embryo. Figure 4 The "" shape shown may be replaced by an arc shape.

[0043] In addition, the chicken neck slot 501 can obviously also be replaced by a chicken body slot 502 installed on the chicken body position conveyor belt 2, so that when the chicken embryos are transported from the incoming material conveyor belt 105, they automatically enter the chicken body slot 502 to complete the positioning of the chicken embryos, and the workers only need to straighten the chicken neck.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model rather than to limit the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.

Claims

1. An automatic chicken hanging production line, characterized in that, It includes a hanging conveyor line (1), a chicken body conveyor belt (2) and a chicken neck conveyor belt (3); the hanging conveyor line (1), the chicken body conveyor belt (2) and the chicken neck conveyor belt (3) run at the same speed; the chicken body conveyor belt (2) and the chicken neck conveyor belt (3) are arranged side by side and adjacent to each other; the hanging conveyor line (1) successively forms a feeding section (102), a neck-sleeving section (103) that cooperates with the chicken body conveyor belt (2), and a hanging section (104) that moves obliquely upward along the transmission direction, and a number of chicken neck hooks (101) are evenly installed along the transmission direction. The neck-sleeving section (103) is located outside the chicken neck conveyor belt (3); a hook guiding rod (4) is also installed outside the chicken neck conveyor belt (3) to gradually lift the chicken neck hook (101) towards the chicken neck conveyor belt (3); the transmission end of the chicken neck conveyor belt (3) is located at the middle position of the chicken body conveyor belt (2).

2. The fully automatic chicken hanging production line according to claim 1, wherein A number of slot partitions (5) are fixed along the length direction on the chicken neck conveyor belt (3), and a chicken neck slot (501) for placing the chicken neck is formed between adjacent slot partitions (5). The chicken neck slot (501) corresponds to the position of the chicken neck hook (101).

3. The fully automatic chicken hanging production line according to claim 1, characterized in that, A number of slot partitions (5) are fixed along the length direction on the chicken body conveyor belt (2), and a chicken body slot (502) for placing the chicken body is formed between adjacent slot partitions (5). The chicken body slot (502) corresponds to the position of the chicken neck hook (101).

4. The fully automatic chicken hanging production line according to claim 1, wherein, The starting positions of the chicken body conveyor belt (2) and the chicken neck conveyor belt (3) are at the same height, and the chicken neck conveyor belt (3) gradually slopes upward along the transmission direction.

5. The fully automatic chicken hanging production line according to claim 1, wherein, The hook guiding rod (4) is in an overall shape of "J", arc or trapezoid.

6. The fully automatic chicken hanging production line according to claim 1, wherein The chicken neck hook (101) includes a conical guiding part (1011), and a U-shaped hook part (1012) is connected below the guiding part (1011).

7. The fully automatic chicken hanging production line according to claim 1, characterized in that, The starting sections of the chicken body conveyor belt (2) and the chicken neck conveyor belt (3) share a transmission shaft.

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