Efficient conveying device for die steel machining

Abstract

The utility model discloses an efficient conveying device for die steel processing, which comprises a roller conveying line and a rotating component, and the horizontal height of the rotating component is equivalent to the height of the roller conveying line; a discharging assembly is arranged at the discharging end of the rotating assembly, and a discharging conveying frame is arranged at the output end of the discharging assembly. By integrating the roller conveying line, the rotating assembly and the discharging assembly, the whole process automation of die steel from conveying, automatic rotating to precise discharging is achieved, and the machining efficiency and the automation level are remarkably improved; wherein the roller conveying line ensures stable conveying of die steel in the machining process, and production delay caused by unsmooth conveying is reduced; through the design of the rotating assembly, the die steel can automatically rotate to the needed angle after reaching the designated position, manual intervention is not needed, time and labor cost are greatly saved, meanwhile, the flexibility and response speed of a production line are improved, the production efficiency is improved, and the labor cost and potential safety hazards are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of die steel, and particularly relates to an efficient conveying device for die steel processing. Background Technique

[0002] In the in-depth exploration of the technical field of die steel, we particularly focus on improving the efficiency and automation level in the die steel processing process. Die steel, as the core material for manufacturing precision dies such as cold stamping dies, hot forging dies, and die-casting dies, its processing process involves multiple links and needs to go through a series of assembly line operations to be transformed into finished products. Given that die steel usually has a relatively large volume and weight, an efficient and automated conveying device has become an indispensable part of the processing process.

[0003] However, the current die steel processing conveying devices on the market still have deficiencies in function design. Specifically, when die steel needs to be transferred from one processing station to the next, it is often necessary to adjust its angular position to meet different processing requirements; unfortunately, the existing conveying devices generally lack an automatic rotation mechanism, forcing workers to interrupt the production process and manually remove the die steel from the conveying line and reposition it. This step not only increases the labor cost but also significantly reduces the overall production efficiency; in addition, the blanking link after die steel processing also faces challenges. In the traditional method, manual handling is the mainstream, which not only increases the labor intensity of workers but also limits the continuous operation ability of the processing line, further restricting the improvement of production efficiency. Summary of the Invention

[0004] The purpose of the utility model is to provide an efficient conveying device for die steel processing to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An efficient conveying device for die steel processing includes a roller conveyor line and a rotating assembly; multiple groups of the roller conveyor line and the rotating assembly are provided and arranged at intervals, and the horizontal height of the rotating assembly is equivalent to the height of the roller conveyor line; a blanking assembly is arranged at the discharge end of the rotating assembly, and a blanking conveyor frame is provided at the output end of the blanking assembly.

[0007] Preferably, the rotating assembly includes a bracket, and a rotating table is installed at the upper end of the bracket; the rotating table is of a circular structure, and a number of universal conveying balls are evenly distributed on the table surface of the rotating table.

[0008] Preferably, an arc-shaped limiting baffle is arranged on the outer side edge of the rotating table.

[0009] Preferably, the blanking assembly includes a fixed seat, with a linear module vertically installed at the rear end of the fixed seat; a sliding table of the linear module is fixedly installed with an "L"-shaped movable plate, and the outer side wall of the vertical end of the "L"-shaped movable plate is fixedly connected to the sliding table; a conveying roller path is arranged above the horizontal end of the "L"-shaped movable plate, and the feeding end of the conveying roller path is adapted to the discharging end of the rotating assembly, and the discharging end of the conveying roller path is adapted to the blanking conveying frame.

[0010] Preferably, guide plates are respectively arranged on the inner edges at both ends of the conveying roller path.

[0011] Preferably, two groups of linear guide rails are symmetrically installed on both sides of the linear module, and a guide rail slider adapted to it is arranged on one side of the vertical end of the "L"-shaped movable plate close to the linear guide rail.

[0012] Preferably, a proximity switch is arranged at the upper end of the linear guide rail, and the sensing head of the proximity switch is arranged above the vertical end of the "L"-shaped movable plate.

[0013] Preferably, a buffer is installed at the lower end of the linear guide rail, and the buffer is arranged below the horizontal end of the "L"-shaped movable plate.

[0014] Preferably, rollers are respectively installed at the four corners of the bottom of the fixed seat, and an adjustable foot cup is arranged on one side of each roller.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: By integrating a roller conveyor line, a rotating assembly and a blanking assembly, the present utility model realizes the full automation of the whole process of die steel from conveying, automatic rotation to precise blanking, significantly improving the processing efficiency and automation level; among them, the roller conveyor line ensures the stable conveying of die steel during the processing, reducing production delays caused by unsmooth conveying; the design of the rotating assembly enables the die steel to automatically rotate to the required angle after reaching the specified position without manual intervention, greatly saving time and labor costs, and at the same time improving the flexibility and response speed of the production line; the blanking assembly drives the movable plate and the support arm to move through the linear module, and cooperates with the conveying rollers and the guide plates to realize the precise positioning and smooth blanking of the die steel, avoiding the cumbersome and potential safety hazards of traditional manual handling; moreover, the blanking assembly ensures the stability and reliability during high-speed operation through the stable design of structures such as the fixed seat, the support arm and the tray, and the application of precision transmission components such as linear guide rails and guide rail sliders; thus realizing the full automation of the processing process, not only improving the production efficiency, but also reducing the labor cost and potential safety hazards, providing strong support for the transformation and upgrading of the die steel processing industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 isFigure 1 Schematic enlarged view of the structure at position A shown

[0018] Figure 3 is a schematic structural view of the blanking component of the present utility model.

[0019] Wherein: 1, roller conveyor line; 2, rotating component; 201, bracket; 202, rotating table; 203, universal conveying ball; 204, arc-shaped limiting baffle; 3, blanking component; 301, fixed seat; 302, linear module; 303, sliding table; 304, "L"-shaped movable plate; 305, conveying roller path; 306, material guiding plate; 4, blanking conveying frame; 5, linear guide rail; 6, guide rail slider; 7, proximity switch; 8, buffer; 9, roller; 10, adjustable foot cup. Specific embodiments

[0020] The present utility model will be further described in detail below with reference to the accompanying drawings.

[0021] Please refer to Figures 1 to 3 , to achieve the above object, the present utility model provides the following technical solutions:

[0022] An efficient conveying device for processing die steel, comprising a roller conveyor line 1 and a rotating component 2; multiple groups of the roller conveyor line 1 and the rotating component 2 are provided and arranged at intervals, wherein the horizontal height of the rotating component 2 is equivalent to the height of the roller conveyor line 1; a blanking component 3 is arranged at the discharging end of the rotating component 2, and a blanking conveying frame 4 is arranged at the output end of the blanking component 3.

[0023] The die steel raw material is placed on the roller conveyor line 1 at the starting end, where the roller conveyor line 1 drives the die steel to move forward and undergoes step-by-step processing through multiple processing stations; by setting multiple groups of roller conveyor lines 1, each group of roller conveyor lines 1 is responsible for a specific conveying distance, and the die steel makes a smooth transition between each group of roller conveyor lines 1 to ensure the continuity and stability of the entire conveying process; the rotating assembly 2 is arranged at intervals with the roller conveyor line 1, and the horizontal height of the rotating assembly 2 is equivalent to the height of the roller conveyor line 1 to ensure that the die steel can smoothly transition from the roller conveyor line 1 to the rotating assembly 2; the rotating assembly 2 generally includes a rotating table 202, and a universal conveying ball 203 is provided on the rotating table 202 to support the stability of the die steel during rotation, and the die steel is driven to rotate through the universal conveying ball 203, so as to rotate the die steel to the angular position required for the next processing station; according to the layout of the production line and processing requirements, multiple groups of rotating assemblies 2 can be set, each group of rotating assemblies 2 works independently, but overall forms a linkage with the roller conveyor line 1 to ensure the continuity and efficiency of the die steel during processing; when the die steel completes rotation and is positioned at the required angle, the blanking assembly 3 starts to prepare to receive the die steel, and the die steel smoothly transitions from the discharge end of the rotating assembly 2 to the conveying roller path 305 of the blanking assembly 3 and is limited and fixed; at the same time, under the continuous drive of the linear module 302, the "L"-shaped movable plate 304 drives the die steel to move smoothly along the linear guide rail 5 to the output end of the blanking assembly 3; when the die steel reaches the output end of the blanking assembly 3, the linear module 302 stops moving; at this time, the die steel is accurately transitioned to the blanking conveyor rack 4 and is ready for subsequent processing or storage; through the coordinated work of multiple groups of roller conveyor lines 1, rotating assemblies 2 and blanking assemblies 3, the present utility model realizes the full-automatic processing of the die steel from initial conveying, automatic rotation and positioning to accurate blanking; this design not only improves the production efficiency and automation level of die steel processing, but also ensures the safety and stability of the entire processing process.

[0024] Please refer to Figure 1 、 Figure 2 As an embodiment of the present utility model, the rotating assembly 2 includes a bracket 201, and the rotating table 202 is installed at the upper end of the bracket 201; the rotating table 202 is of a circular structure, and a number of universal conveying balls 203 are evenly distributed on the table surface of the rotating table 202.

[0025] In the above-described solution, the rotating assembly 2 is mainly composed of two parts: a bracket 201 and a rotating table 202. Among them, the bracket 201, as a support structure, is firmly installed at a designated position on the roller conveyor line 1 to ensure the overall stability and reliability of the rotating assembly 2; the rotating table 202 is installed at the upper end of the bracket 201, and the tabletop of the rotating table 202 is designed to be circular to provide sufficient rotation space and angle adjustment range; such a design is beneficial to the uniform stress of the die steel during rotation, reducing jamming or offset phenomena caused by irregular shapes; a number of universal conveying balls 203 are evenly distributed on the tabletop of the rotating table 202. These universal conveying balls 203 are made of high-wear-resistant and low-friction materials, which can provide flexible support when the die steel is placed and allow the die steel to rotate freely on the rotating table 202 without hindrance; at the same time, the universal conveying balls 203 can also effectively reduce the direct contact area between the die steel and the tabletop, reducing wear and noise; through its unique design of the bracket 201 and the rotating table 202, and the flexible supporting effect of the universal conveying balls 203, the rotating assembly 2 realizes the automatic rotation and angle adjustment of the die steel during the processing. This design not only improves the production efficiency and automation level of die steel processing, but also ensures the stability and accuracy of the processing process.

[0026] Please refer to Figure 2 , as an embodiment of the present utility model, an arc-shaped limiting baffle 204 is provided on the outer side of the rotating table 202.

[0027] In the above-described solution, the arc-shaped limiting baffle 204 is used to match the circular structure of the rotating table 202 and provide comprehensive limiting protection during the rotation of the die steel; the limiting baffle is installed on the outer side of the rotating table 202, adjacent to the rotation path of the die steel, to minimize the risk of the die steel shifting or falling during rotation; through its physical barrier effect, the arc-shaped limiting baffle 204 effectively prevents the die steel from shifting due to inertia, vibration or other external factors during rotation. This limiting function ensures that the die steel can rotate along a predetermined trajectory, improving the processing accuracy and stability; the limiting baffle also defines the rotation range of the die steel to ensure that it rotates within a safe and controllable area, which helps to avoid collisions or frictions between the die steel and other parts of the conveying device, thereby protecting the equipment and the die steel itself from damage; due to the presence of the limiting baffle, the die steel is more stable and reliable during rotation, reducing the downtime caused by shifting, falling, etc., which helps to improve the overall operating efficiency of the production line.

[0028] Please refer to Figure 3, as an embodiment of the present utility model, the blanking assembly 3 includes a fixed seat 301. A linear module 302 is vertically installed at the rear end of the fixed seat 301; a sliding table 303 of the linear module 302 is fixedly installed with an "L"-shaped movable plate 304, and the outer side wall of the vertical end of the "L"-shaped movable plate 304 is fixedly connected to the sliding table 303; a conveying roller path 305 is arranged above the horizontal end of the "L"-shaped movable plate 304. The feeding end of the conveying roller path 305 is adapted to the discharging end of the rotating assembly 2, and the discharging end of the conveying roller path 305 is adapted to the blanking conveying rack 4.

[0029] In the above-mentioned solution, the fixed seat 301 serves as the support foundation of the entire blanking assembly 3 and is stably installed at the designated position. Its design needs to consider load-bearing, stability and durability to ensure that it does not deform or displace during long-term use; the linear module 302 is vertically installed at the rear end of the fixed seat 301 and is used to realize the precise movement of the "L"-shaped movable plate 304. The linear module 302 realizes the smooth movement of the sliding table 303 through its internal transmission mechanism, thereby driving the "L"-shaped movable plate 304 to perform precise positioning; the outer side wall of the vertical end of the "L"-shaped movable plate 304 is fixedly connected to the sliding table 303 of the linear module 302 to ensure the stability and accuracy during its movement; a conveying roller path 305 is arranged above the horizontal end of the "L"-shaped movable plate 304 for receiving and conveying die steel; the design of the conveying roller path 305 enables the die steel to smoothly enter the blanking assembly 3 from the discharging end of the rotating assembly 2; the rollers on the conveying roller path 305 are made of high wear-resistant and low-friction materials to reduce the resistance and wear of the die steel during the conveying process; the feeding end of the conveying roller path 305 is adapted to the discharging end of the rotating assembly 2 to ensure the smooth transition of the die steel; the discharging end of the conveying roller path 305 is adapted to the blanking conveying rack 4 to facilitate the conveying of the die steel to the next processing station or storage area.

[0030] The blanking assembly 3 realizes the precise positioning and conveying of die steel through automatic control, reduces manual intervention and waiting time, and improves production efficiency; the high-precision transmission mechanism of the linear module 302 ensures the movement accuracy of the "L"-shaped movable plate 304, thereby ensuring the position and angle accuracy of the die steel during the blanking process; the automatic blanking process reduces the labor intensity of the operators and reduces the risk of processing errors and safety accidents caused by human factors.

[0031] Please refer to Figure 3 , as an embodiment of the present utility model, guide plates 306 are respectively arranged on the inner sides of both ends of the conveying roller path 305.

[0032] In the above-described solution, the main function of the material guiding plate 306 is to guide the flow direction and position of the die steel on the conveying roller path 305. Through its precise design and installation position, the material guiding plate 306 can ensure that the die steel maintains a stable posture and trajectory during the conveying process, preventing it from deviating from the predetermined path or shifting; when the die steel enters the conveying roller path 305 from the discharge end of the rotating assembly 2, the material guiding plate 306 can quickly and accurately guide it to the center position of the roller path, facilitating subsequent conveying and processing; during the conveying process, the die steel may scatter or collide due to vibration, inertia, or other external factors. The presence of the material guiding plate 306 can effectively prevent this situation from occurring, protect the die steel from damage, and reduce the risk of production line interruption and safety accidents caused by scattering or collision; the application of the material guiding plate 306 can significantly improve the accuracy and stability of the die steel during the conveying process, reducing the processing errors and defective product rate caused by inaccurate position or unstable posture; the presence of the material guiding plate 306 can optimize the conveying process, reduce the conveying delay and waiting time caused by inaccurate position or inconsistent speed of the die steel, thereby improving the production efficiency and production capacity of the entire production line.

[0033] Please refer to Figure 3 , as an embodiment of the present utility model, two groups of linear guide rails 5 are symmetrically installed on both sides of the linear module 302, and guide rail sliders 6 adapted thereto are provided on one side of the vertical end of the "L"-shaped movable plate 304 close to the linear guide rail 5.

[0034] In the above-described solution, the linear module 302, as the core component of the entire transmission system, is responsible for driving the "L"-shaped movable plate 304 to perform linear motion; the two groups of linear guide rails 5 symmetrically installed on both sides of the linear module 302 provide stable guiding and support for the linear module 302, ensuring the accuracy and stability of the linear module 302 during the motion process; the linear guide rail 5 provides an accurate guiding reference for the linear module 302 through its high-precision track surface and good wear resistance; guide rail sliders 6 are provided on one side of the vertical end of the "L"-shaped movable plate 304 close to the linear guide rail 5, and these guide rail sliders 6 are adapted to the track surface of the linear guide rail 5 and can slide smoothly on the linear guide rail 5; the guide rail sliders 6 are usually made of high-strength and low-friction materials to ensure small frictional resistance and high wear resistance during the sliding process; when the linear module 302 receives a motion instruction, the transmission mechanism inside it will start to work, driving the slide table 303 to perform linear motion along the linear guide rail 5; at the same time, the "L"-shaped movable plate 304 realizes precise motion synchronized with the slide table 303 through the close cooperation between the guide rail sliders 6 on its vertical end and the linear guide rail 5; this cooperation method not only improves the stability and accuracy of the entire transmission system, but also enables the "L"-shaped movable plate 304 to quickly and accurately reach the specified position when needed.

[0035] Please refer toFigure 3 As an embodiment of the present utility model, a proximity switch 7 is provided at the upper end of the linear guide rail 5, and the sensing head of the proximity switch 7 is arranged above the vertical end of the "L"-shaped movable plate 304.

[0036] In the above-described solution, the proximity switch 7 is installed at the upper end of the linear guide rail 5, and the sensing head of the proximity switch 7 is arranged above the vertical end of the "L"-shaped movable plate 304. This arrangement enables the proximity switch 7 to directly monitor the position change of the "L"-shaped movable plate 304. When the "L"-shaped movable plate 304 moves along with the movement of the linear module 302, once its vertical end enters the sensing range of the proximity switch 7, the proximity switch 7 will immediately sense it and send out an electrical signal. This electrical signal is then transmitted to the control system, and the control system makes corresponding adjustments to the linear module 302 according to the content of the signal (such as position, speed, etc.) to ensure that the "L"-shaped movable plate 304 can move precisely along the predetermined trajectory and speed. The real-time monitoring and precise feedback mechanism of the proximity switch 7 greatly improves the positioning accuracy and automation level of the system. By promptly sensing the position change of the "L"-shaped movable plate 304 and making corresponding adjustments, the system can reduce errors caused by position deviation or speed fluctuation.

[0037] Please refer to Figure 3 As an embodiment of the present utility model, a buffer 8 is installed at the lower end of the linear guide rail 5, and the buffer 8 is arranged below the horizontal end of the "L"-shaped movable plate 304.

[0038] In the above-described solution, the buffer 8 is installed at the lower end of the linear guide rail 5 and is specifically arranged below the horizontal end of the "L"-shaped movable plate 304. This layout enables the buffer 8 to effectively absorb the impact force and vibration from below when the "L"-shaped movable plate 304 moves to the limit position or suddenly stops. When the "L"-shaped movable plate 304 suddenly stops or hits the limit position due to some reasons (such as mechanical failure, external impact, etc.), the buffer 8 will quickly respond and play a role. By converting the impact energy into heat energy or other forms of energy through its internal elastic elements or damping materials, the buffer 8 dissipates the energy, thereby protecting the "L"-shaped movable plate 304 from damage. The presence of the buffer 8 not only enhances the stability of the system but also improves the safety of the system. By reducing the system jitter and error accumulation caused by impact and vibration, the buffer 8 helps to maintain the smooth operation and precise control of the system.

[0039] Please refer to Figure 3 As an embodiment of the present utility model, rollers 9 are respectively installed at the four corner positions of the bottom of the fixed seat 301, and an adjustable foot cup 10 is provided on one side of each roller 9.

[0040] In the above-described solution, the design of the roller 9 enables the entire fixed seat 301 and the equipment it carries to move easily on a horizontal plane without relying on external lifting or handling equipment, thereby improving work efficiency and flexibility; the adjustable foot cup 10 can ensure the horizontal stability of the fixed seat 301 under different ground conditions through its adjustable characteristics; by adjusting the height of the foot cup, the shaking and inclination caused by uneven ground can be eliminated, ensuring the stability and precision of equipment operation.

[0041] Although the specific implementation manners of the present utility model have been described above, those skilled in the art should understand that these are only illustrative examples, and the protection scope of the present utility model is defined by the appended claims. Without departing from the principle and essence of the present utility model, those skilled in the art can make various changes or modifications to these implementation manners, but these changes and modifications all fall within the protection scope of the present utility model.

Claims

1. An efficient conveying device for processing die steel, comprising a roller conveying line (1) and a rotating assembly (2); characterized in that, The roller conveyor line (1) and the rotating assembly (2) are provided with multiple groups and are arranged at intervals, wherein the horizontal height of the rotating assembly (2) is equivalent to the height of the roller conveyor line (1); a blanking assembly (3) is arranged at the discharge end of the rotating assembly (2), and a blanking conveyor frame (4) is provided at the output end of the blanking assembly (3).

2. The high-efficiency conveying device for processing die steel according to claim 1, characterized in that, The rotating assembly (2) includes a bracket (201), and a rotating table (202) is installed at the upper end of the bracket (201); the rotating table (202) is of a circular structure, and a number of universal conveyor balls (203) are evenly distributed on the table surface of the rotating table (202).

3. The high-efficiency conveying device for processing die steel according to claim 2, wherein, An arc-shaped limiting baffle (204) is arranged on the outer side edge of the rotating table (202).

4. An efficient conveying device for processing die steel according to claim 1, characterized in that, The blanking assembly (3) includes a fixed seat (301), and a linear module (302) is vertically installed at the rear end of the fixed seat (301); an "L"-shaped movable plate (304) is fixedly installed on the slide table (303) of the linear module (302), and the outer side wall of the vertical end of the "L"-shaped movable plate (304) is fixedly connected to the slide table (303); a conveying roller path (305) is arranged above the horizontal end of the "L"-shaped movable plate (304), wherein the feed end of the conveying roller path (305) is adapted to the discharge end of the rotating assembly (2), and the discharge end of the conveying roller path (305) is adapted to the blanking conveyor frame (4).

5. The high-efficiency conveying device for processing die steel according to claim 4, characterized in that, Guide plates (306) are respectively arranged on the inner sides of both ends of the conveying roller path (305).

6. The high-efficiency conveying device for the processing of die steel according to claim 4, characterized in that, Two groups of linear guide rails (5) are symmetrically installed on both sides of the linear module (302), and a guide rail slider (6) adapted thereto is arranged on one side of the vertical end of the "L"-shaped movable plate (304) close to the linear guide rail (5).

7. An efficient conveying device for the processing of die steel according to claim 6, characterized in that, A proximity switch (7) is arranged at the upper end of the linear guide rail (5), and the sensing head of the proximity switch (7) is arranged above the vertical end of the "L"-shaped movable plate (304).

8. An efficient conveying device for processing die steel according to claim 7, characterized in that, A buffer (8) is installed at the lower end of the linear guide rail (5), and the buffer (8) is arranged below the horizontal end of the "L"-shaped movable plate (304).

9. The high-efficiency conveying device for processing die steel according to claim 4, wherein, Rollers (9) are respectively installed at the four corner positions of the bottom of the fixed seat (301), and adjustable feet (10) are arranged on one side of the rollers (9).

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