Automatic feeding ultrasonic machine

Abstract

The utility model discloses an ultrasonic machine with an automatic feeding function. The ultrasonic machine comprises a rack, a control box, a feeding device, a feeding device and an ultrasonic machining device. A feeding device is arranged and comprises a rotary disc and a rotary driving mechanism, the rotary disc is rotatably arranged on a rack, a plurality of positioning seats used for positioning products to be machined are arranged on the periphery of the surface of the rotary disc at intervals, and the rotary driving mechanism is arranged on the rack and drives the rotary disc to rotate; according to the ultrasonic machine, the feeding device is arranged on the machine frame and located on the outer side of the upper portion of the feeding device, the ultrasonic machining device is arranged on the machine frame and located above the feeding device, and the rotary driving mechanism, the feeding device and the ultrasonic machining device are all electrically connected with the control box. Manual feeding of workers is not needed, production efficiency is improved, the yield of products is increased, convenience is brought to production, harm to human health is avoided, use is safer, working hours of the workers are saved, and production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technology of ultrasonic machines, in particular to an ultrasonic machine with automatic feeding. Background Art

[0002] With the continuous development of society, more and more mechanical devices are manufactured and widely applied in agriculture, industry and service industries. There is a wide variety of mechanical devices, which have been further innovated according to different needs of people, and play an indispensable role in people's work and life. Mechanical devices are everywhere.

[0003] The internal structure of mechanical devices is set to be more and more complex, and the functions are also more and more diverse and continuously improved. Mechanical devices generally include a driving device, a speed-changing device, a transmission device, a working device, a braking device, a protection device, a lubrication system, a cooling system, etc. Different devices play different roles in mechanical devices.

[0004] In the production process of plastic shells, the process of ultrasonic welding on the plastic shells is generally involved. At present, many use manual labor to feed the plastic shell products to be processed and place them in the ultrasonic machine for processing. Since the ultrasonic waves of the ultrasonic machine can cause harm to human tissues and hearing, the operators must take certain protective measures, such as wearing protective clothing, masks, goggles, earplugs, etc., which brings inconvenience to production, with low production efficiency and low output; if the wearing is not in place, it will cause harm to physical health, there are relatively large safety hazards, more man-hours of workers are required, and the production cost is relatively high, which cannot meet the existing needs. Therefore, it is necessary to study a new technical solution to improve the above problems. Content of the Utility Model

[0005] In view of this, aiming at the deficiencies existing in the prior art, the main purpose of the utility model is to provide an ultrasonic machine with automatic feeding, which can effectively solve the problems existing in the prior art that when manually feeding, it is necessary to wear protective clothing, masks, goggles, earplugs, etc., which brings inconvenience to production, with low production efficiency and low output; if the wearing is not in place, it will cause harm to physical health, there are relatively large safety hazards, more man-hours of workers are required, and the production cost is relatively high.

[0006] To achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An ultrasonic machine with automatic feeding, comprising a frame, a control box, a feeding device, a loading device and an ultrasonic processing device; the control box is arranged on the frame; the feeding device includes a turntable and a rotary driving mechanism, the turntable is rotatably arranged on the frame, and a plurality of positioning seats for positioning products to be processed are arranged at intervals on the peripheral edge of the surface of the turntable, the rotary driving mechanism is arranged on the frame and drives the turntable to rotate, and the rotary driving mechanism is electrically connected with the control box; the loading device is arranged on the frame and is located outside the upper side of the feeding device, and the loading device is electrically connected with the control box; the ultrasonic processing device is arranged on the frame and is located above the feeding device, and the ultrasonic processing device is electrically connected with the control box.

[0008] As a preferred solution, a blowing device is further provided, the blowing device is arranged on the frame and is electrically connected with the control box, and the blowing device is arranged beside the feeding device and is located below the loading device.

[0009] As a preferred solution, the blowing device is an ion air gun.

[0010] As a preferred solution, there are four positioning seats, and the four positioning seats are arranged at equal intervals on the peripheral edge of the surface of the turntable.

[0011] As a preferred solution, the loading device includes a first bracket, a first X-axis driving mechanism and a first Z-axis driving mechanism. The first bracket is arranged on the frame and is located beside the feeding device. The first X-axis driving mechanism is movably arranged on the first bracket and is located above the turntable. The first Z-axis driving mechanism is movably arranged up and down on the first X-axis driving mechanism and is driven by the first X-axis driving mechanism to move left and right. The first Z-axis driving mechanism is arranged above the turntable, and a first suction head is arranged at the lower end of the first Z-axis driving mechanism. The first X-axis driving mechanism, the first Z-axis driving mechanism and the first suction head are all electrically connected with the control box.

[0012] As a preferred solution, the first X-axis driving mechanism is a structural form in which a motor drives a slide through a lead screw.

[0013] As a preferred solution, the first Z-axis driving mechanism is a cylinder.

[0014] As a preferred solution, the feeding device includes a second bracket, a positioning carrier, a second X-axis driving mechanism and a second Z-axis driving mechanism. The second bracket is arranged on the frame and beside the first bracket and the feeding device. The positioning carrier is arranged on the second bracket and between the first X-axis driving mechanism and the second X-axis driving mechanism. The second X-axis driving mechanism is arranged on the first bracket so as to be movable left and right and beside the first X-axis driving mechanism. The second X-axis driving mechanism and the first X-axis driving mechanism are located above the positioning carrier. The second Z-axis driving mechanism is arranged on the second X-axis driving mechanism so as to be movable up and down and driven by the second X-axis driving mechanism to move left and right. The second Z-axis driving mechanism is arranged above the positioning carrier. A second suction head is arranged at the lower end of the second Z-axis driving mechanism. The second X-axis driving mechanism, the second Z-axis driving mechanism and the second suction head are all electrically connected to the control box.

[0015] As a preferred solution, the ultrasonic processing device includes a main body and an ultrasonic welding head. The main body is arranged on the frame and beside the turntable. The ultrasonic welding head is arranged on the front side of the main body and above the corresponding positioning seat. The ultrasonic welding head is electrically connected to the control box.

[0016] As a preferred solution, a plurality of adjusting feet are arranged at the bottom of the frame. The adjusting feet can be adjusted in height for the horizontal, vertical and inclination adjustment of the machine to ensure the stability and safety of the machine and make it more convenient to use.

[0017] Compared with the prior art, the present utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solutions:

[0018] By providing that the feeding device includes a turntable and a rotation driving mechanism, the turntable is rotatably arranged on the frame, a plurality of positioning seats for positioning the products to be processed are arranged at intervals on the peripheral edge of the surface of the turntable, the rotation driving mechanism is arranged on the frame and drives the turntable to rotate, the rotation driving mechanism is electrically connected to the control box, the feeding device is arranged on the frame and above the outer side of the feeding device, the feeding device is electrically connected to the control box, the ultrasonic processing device is arranged on the frame and above the feeding device, and the ultrasonic processing device is electrically connected to the control box. The ultrasonic machine with this structure can realize automatic feeding, replace manual work with machines, eliminate the need for manual feeding by personnel, greatly improve production efficiency, increase the output of products, bring convenience to production, will not cause harm to human health, is safer to use, saves workers' working hours, reduces production costs, and meets the existing requirements.

[0019] To more clearly illustrate the structural features and functions of the present utility model, the present utility model will be described in detail below in conjunction with the drawings and specific embodiments. Description of the Drawings

[0020] Figure 1 is a schematic three - dimensional structure diagram of a preferred embodiment of the present utility model;

[0021] Figure 2 is a schematic three - dimensional structure diagram of another angle of a preferred embodiment of the present utility model;

[0022] Figure 3 is a schematic three - dimensional structure diagram of the loading device in a preferred embodiment of the present utility model.

[0023] Explanation of the reference numerals in the drawings:

[0024] 10, frame; 11, adjusting foot cup

[0025] 20, feeding device; 21, turntable

[0026] 22, rotation driving mechanism; 23, positioning seat

[0027] 30, loading device; 31, first bracket

[0028] 32, first X - axis driving mechanism; 33, first Z - axis driving mechanism

[0029] 331, first suction head; 34, second bracket

[0030] 35, positioning carrier seat; 36, second X - axis driving mechanism

[0031] 37, second Z - axis driving mechanism; 371, second suction head

[0032] 40, ultrasonic processing device; 41, main body

[0033] 42, ultrasonic welding head; 50, blowing device. Detailed implementation manners

[0034] Please refer to Figures 1 to 3 as shown, which shows the specific structure of a preferred embodiment of the present utility model, including a frame 10, a control box (not shown in the figure), a feeding device 20, a loading device 30, and an ultrasonic processing device 40.

[0035] The control box is arranged on the frame 10; in this embodiment, a plurality of adjusting foot cups 11 are arranged at the bottom of the frame 10, and the adjusting foot cups 11 can adjust the height, which is used for the horizontal, vertical and inclination adjustment of the machine to ensure the stability and safety of the machine and is more convenient to use; specifically, the frame 10 is of a square structure, and there are four adjusting foot cups 11, and the four adjusting foot cups 11 are arranged at the four corners of the bottom of the frame 10.

[0036] The feeding device 20 includes a turntable 21 and a rotary driving mechanism 22. The turntable 21 is rotatably arranged on the frame 10. A plurality of positioning seats 23 for positioning the products to be processed are arranged at intervals on the peripheral edge of the surface of the turntable 21. The rotary driving mechanism 22 is arranged on the frame 10 and drives the turntable 21 to rotate. The rotary driving mechanism 22 is electrically connected to the control box. In this embodiment, there are four positioning seats 23, and the four positioning seats 23 are evenly arranged at intervals on the peripheral edge of the surface of the turntable 21. The rotary driving mechanism 22 is a motor.

[0037] The loading device 30 is arranged on the frame 10 and is located outside the upper side of the feeding device 20. The loading device 30 is electrically connected to the control box. In this embodiment, the loading device 30 includes a first bracket 31, a first X-axis driving mechanism 32 and a first Z-axis driving mechanism 33. The first bracket 31 is arranged on the frame 10 and is located beside the feeding device 20. The first X-axis driving mechanism 32 is movably arranged on the first bracket 31 in the left-right direction and is located above the turntable 21. The first Z-axis driving mechanism 33 is movably arranged on the first X-axis driving mechanism 32 in the up-down direction and is driven by the first X-axis driving mechanism 32 to move left and right. The first Z-axis driving mechanism 33 is arranged above the turntable 21. A first suction head 331 is arranged at the lower end of the first Z-axis driving mechanism 33. The first X-axis driving mechanism 32, the first Z-axis driving mechanism 33 and the first suction head 331 are all electrically connected to the control box. Specifically, the first X-axis driving mechanism 32 is a structure in which a motor drives a slide through a lead screw. The first Z-axis driving mechanism 33 is a cylinder.

[0038] In this embodiment, the loading device 30 further includes a second bracket 34, a positioning carrier 35, a second X-axis driving mechanism 36 and a second Z-axis driving mechanism 37. The second bracket 34 is arranged on the frame 10 and is located beside the first bracket 31 and the feeding device 20. The positioning carrier 35 is arranged on the second bracket 34 and is located between the first X-axis driving mechanism 32 and the second X-axis driving mechanism 36. The second X-axis driving mechanism 36 is movably arranged on the first bracket 31 in the left-right direction and is located beside the first X-axis driving mechanism 32. The second X-axis driving mechanism 36 and the first X-axis driving mechanism 32 are located above the positioning carrier 35. The second Z-axis driving mechanism 37 is movably arranged on the second X-axis driving mechanism 36 in the up-down direction and is driven by the second X-axis driving mechanism 36 to move left and right. The second Z-axis driving mechanism 37 is arranged above the positioning carrier 35. A second suction head 371 is arranged at the lower end of the second Z-axis driving mechanism 37. The second X-axis driving mechanism 36, the second Z-axis driving mechanism 37 and the second suction head 371 are all electrically connected to the control box. Specifically, the second X-axis driving mechanism 36 is a structure in which a motor drives a slide through a lead screw. The second Z-axis driving mechanism 37 is a cylinder.

[0039] The ultrasonic processing device 40 is arranged on the frame 10 and is located above the feeding device 20. The ultrasonic processing device 40 is electrically connected to the control box. In this embodiment, the ultrasonic processing device 40 includes a main body 41 and an ultrasonic welding head 42. The main body 41 is arranged on the frame 10 and is located beside the turntable 21. The ultrasonic welding head 42 is arranged on the front side of the main body 41, and the ultrasonic welding head 42 is located above the corresponding positioning seat 23. The ultrasonic welding head 42 is electrically connected to the control box.

[0040] A blowing device 50 is further provided. The blowing device 50 is arranged on the frame 10 and is electrically connected to the control box. The blowing device 50 is arranged beside the feeding device 20 and is located below the loading device 30. The blowing device 50 can blow and clean the product to be processed, making the product to be processed cleaner, so as to facilitate the subsequent ultrasonic welding processing operation. Specifically, the blowing device 50 is an ion air gun.

[0041] The working process of this embodiment is described in detail as follows:

[0042] The output end of the previous station uses a conveyor belt to output the product to be processed. Place this automatic loading ultrasonic machine beside the output end of the previous station, and arrange the loading device 30 above the conveyor belt of the previous station. Start the machine. When the product to be processed at the previous station is output through the conveyor belt, the second suction head 371 sucks up the product to be processed on the conveyor belt and is driven by the second X-axis driving mechanism 36 and the second Z-axis driving mechanism 37 to move left and right and up and down. Then, the product to be processed is placed on the positioning carrier 35. Next, the first suction head 331 sucks up the product to be processed on the positioning carrier 35 and is driven by the first X-axis driving mechanism 32 and the first Z-axis driving mechanism 33 to move left and right and up and down. Then, the product to be processed is placed in the positioning seat 23 on the turntable 21. When passing through the blowing device 50, the blowing device 50 blows the product to be processed. The rotation driving mechanism 22 drives the turntable 21 to rotate and rotates the product to be processed to the ultrasonic welding position, and the ultrasonic welding head 42 performs ultrasonic welding processing on the product to be processed.

[0043] The design focus of the present utility model lies in:

[0044] By setting the feeding device to include a turntable and a rotation driving mechanism, the turntable is rotatably arranged on the frame. A plurality of positioning seats for positioning the products to be processed are arranged at intervals on the peripheral surface of the turntable. The rotation driving mechanism is arranged on the frame and drives the turntable to rotate. The rotation driving mechanism is electrically connected to the control box. The feeding device is arranged on the frame and located outside the upper side of the feeding device. The feeding device is electrically connected to the control box. The ultrasonic processing device is arranged on the frame and located above the feeding device. The ultrasonic processing device is electrically connected to the control box. This structure of the ultrasonic machine can achieve automatic feeding, replacing manual work with machines, eliminating the need for manual feeding by personnel, greatly improving production efficiency, increasing the output of products, bringing convenience to production, not causing harm to human health, being safer to use, saving workers' working hours, reducing production costs, and meeting the existing requirements.

[0045] The above are only the preferred embodiments of the present invention, and do not impose any limitation on the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. An ultrasonic machine with automatic feeding, characterized in that: It includes a machine frame, a control box, a feeding device, a loading device and an ultrasonic processing device; the control box is arranged on the machine frame; the feeding device includes a turntable and a rotary driving mechanism, the turntable is rotatably arranged on the machine frame, and a plurality of positioning seats for positioning the products to be processed are arranged at intervals on the peripheral edge of the surface of the turntable, the rotary driving mechanism is arranged on the machine frame and drives the turntable to rotate, and the rotary driving mechanism is electrically connected with the control box; the loading device is arranged on the machine frame and on the outer side above the feeding device, and the loading device is electrically connected with the control box; the ultrasonic processing device is arranged on the machine frame and above the feeding device, and the ultrasonic processing device is electrically connected with the control box.

2. The ultrasonic machine with automatic feeding according to claim 1, characterized in that: A blowing device is further arranged, the blowing device is arranged on the machine frame and electrically connected with the control box, and the blowing device is arranged beside the feeding device and below the loading device.

3. The ultrasonic machine with automatic feeding according to claim 2, characterized in that: The blowing device is an ion air gun.

4. The ultrasonic machine with automatic feeding according to claim 1, characterized in that: There are four positioning seats, and the four positioning seats are evenly arranged at intervals on the peripheral edge of the surface of the turntable.

5. The ultrasonic machine with automatic feeding according to claim 1, wherein: The loading device includes a first bracket, a first X-axis driving mechanism and a first Z-axis driving mechanism. The first bracket is arranged on the machine frame and beside the feeding device. The first X-axis driving mechanism is movably arranged left and right on the first bracket and above the turntable. The first Z-axis driving mechanism is movably arranged up and down on the first X-axis driving mechanism and is driven by the first X-axis driving mechanism to move left and right. The first Z-axis driving mechanism is arranged above the turntable, and a first suction head is arranged at the lower end of the first Z-axis driving mechanism. The first X-axis driving mechanism, the first Z-axis driving mechanism and the first suction head are all electrically connected with the control box.

6. The ultrasonic machine with automatic feeding according to claim 5, characterized in that: The first X-axis driving mechanism is a structural form in which a motor drives a slide through a lead screw.

7. The ultrasonic machine with automatic feeding according to claim 5, characterized in that: The first Z-axis driving mechanism is a cylinder.

8. The ultrasonic machine with automatic feeding according to claim 5, characterized in that: The loading device includes a second bracket, a positioning carrier, a second X-axis driving mechanism and a second Z-axis driving mechanism. The second bracket is arranged on the machine frame and beside the first bracket and the feeding device. The positioning carrier is arranged on the second bracket and between the first X-axis driving mechanism and the second X-axis driving mechanism. The second X-axis driving mechanism is movably arranged left and right on the first bracket and beside the first X-axis driving mechanism. The second X-axis driving mechanism and the first X-axis driving mechanism are above the positioning carrier. The second Z-axis driving mechanism is movably arranged up and down on the second X-axis driving mechanism and is driven by the second X-axis driving mechanism to move left and right. The second Z-axis driving mechanism is arranged above the positioning carrier, and a second suction head is arranged at the lower end of the second Z-axis driving mechanism. The second X-axis driving mechanism, the second Z-axis driving mechanism and the second suction head are all electrically connected with the control box.

9. The ultrasonic machine with automatic feeding according to claim 1, characterized in that: The ultrasonic processing device includes a main body and an ultrasonic welding head. The main body is arranged on the machine frame and beside the turntable. The ultrasonic welding head is arranged on the front side of the main body, and the ultrasonic welding head is above the corresponding positioning seat. The ultrasonic welding head is electrically connected with the control box.

10. The ultrasonic machine with automatic feeding according to claim 1, characterized in that: A plurality of adjusting feet are arranged at the bottom of the machine frame.

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