Automatic tension adjusting device for overhead wire

By designing an automatic tension adjustment device with sliders and springs, the problem of overhead wire breaking due to tension fluctuations during winding is solved, and the automatic adjustment and alarm function of stable tension is realized, improving the safety of wire production.

CN223117816UActive Publication Date: 2025-07-18WENZHOU OUHAI ELECTRIC POWER IND CO LTD
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Patent Information

Application Number
CN202421101075.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-07-18
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

In the prior art, overhead wires are prone to break due to tension fluctuations during winding, and there is a lack of effective automatic adjustment device to stabilize tension.

Method used

An overhead wire automatic tension adjustment device is designed to automatically adjust the tension through the coordinated movement of the slider and the spring, and an alarm is issued when the tension is too high or too small, reminding the operator to adjust the winding speed.

Benefits of technology

It effectively reduces the risk of overhead wires breaking due to tension fluctuations during winding, and improves the stability and safety of wire production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic tension adjusting device for an overhead wire, which belongs to the technical field of automatic tension adjustment and comprises an operation table, a pair of first fixing plates are fixedly connected to the top end of the operation table, and a rotating roller is rotatably connected between the pair of first fixing plates. The top end of the operation table is fixedly connected with a pair of second fixing plates, overhead wire bodies communicated with the outside are arranged in the pair of second fixing plates, and when a worker rolls the overhead wire bodies to enable the tension of the overhead wire bodies to be increased, the overhead wire bodies can press springs to enable the springs to be compressed, so that the overhead wire bodies are compressed; and then the pair of sliding blocks do vertical downward movement along the inner wall of the overhead wire body, so that the overhead wire body on the surface of the preformed groove moves downward, the tension of the overhead wire body is reduced, and the risk that the overhead wire body is broken due to tension fluctuation in the winding process is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic tension adjustment, and more specifically, to an automatic tension adjustment device for overhead wires. Background Art

[0002] With the continuous development of wire production technology and the intensification of market competition, the requirements for wire production efficiency and product quality are getting higher and higher. By introducing an automatic tension adjustment device, the tension in the wire production process can be controlled, the automation level of wire production and product quality can be improved, and the needs of market competition can be met.

[0003] However, when the staff winds the completed overhead wire, due to the generated friction and the change of winding speed, the tension of the overhead wire will be affected, resulting in the change of the tension of the overhead wire, thus increasing the risk of the overhead wire breaking due to tension fluctuation during the winding process. Therefore, an automatic tension adjustment device for overhead wires is proposed to solve the above problems. Summary of the Utility Model

[0004] 1. Technical Problems to be Solved

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide an automatic tension adjustment device for overhead wires, which can achieve that when the staff winds the overhead wire body and the tension of the overhead wire body becomes larger, multiple overhead wire bodies will press the spring, causing the spring to compress. Then, a pair of sliders will move vertically downward along the inner wall of the overhead wire body, causing the overhead wire body on the surface of the reserved groove to move downward, thereby reducing the tension of the overhead wire body, and thus reducing the risk of the overhead wire body breaking due to tension fluctuation during the winding process.

[0006] 2. Technical Solutions

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] An automatic tension adjustment device for overhead wires includes an operation table. A pair of first fixing plates are fixedly connected to the top end of the operation table. A rotating roller is rotatably connected between the pair of first fixing plates. A pair of second fixing plates are fixedly connected to the top end of the operation table. A chute communicating with the outside is opened in each of the pair of second fixing plates, and an adjusting component is arranged inside the chute;

[0009] The adjusting component includes a pair of adjusting plates fixedly connected to the outer end of one of the second fixing plates. The pair of adjusting plates are arranged in mirror symmetry. An alarm is fixedly connected to the top end of the adjusting plate. An alarm button is fixedly connected to the bottom end of the adjusting plate. The alarm button is electrically connected to the alarm.

[0010] Further, sliders are slidably connected inside each of the pair of sliding grooves, and a pressing plate is fixedly connected to the outer end of each slider.

[0011] Further, a damper is fixedly connected between the bottom end of the slider and the inner wall of the overhead wire body, and a spring is fixedly connected to the outer enclosure of the damper.

[0012] Further, a pair of third fixing plates are fixedly connected to the top end of the operating table, a winding roller is rotatably connected between the pair of third fixing plates, and a motor is fixedly connected to the outer end of one of the third fixing plates.

[0013] Further, an adjusting roller is rotatably connected between the pair of sliders.

[0014] Further, a plurality of reserved grooves communicating with the outside are formed at the outer end of the adjusting roller, the inner wall of the reserved groove is made of a smooth material, and the overhead wire body is arranged inside the reserved groove.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present utility model are as follows:

[0017] (1) In this solution, when the staff winds the overhead wire body and the tension of the overhead wire body becomes larger, the plurality of overhead wire bodies will press the spring, causing the spring to compress. Then, the pair of sliders will move vertically downward along the inner wall of the overhead wire body, causing the overhead wire body on the surface of the reserved groove to move downward, thereby reducing the tension of the overhead wire body, and thus reducing the risk of the overhead wire body breaking due to tension fluctuations during the winding process.

[0018] (2) When the tension of the overhead wire body continues to increase, causing the pressing plate to continuously move downward in the vertical direction, when the tension of the overhead wire body increases to a certain value, the pressing plate will press the alarm button to make the alarm sound, reminding the staff that the tension of the overhead wire body is too large and corresponding measures should be taken to reduce the tension of the overhead wire body, improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 is for the present utility model Figure 1 structural schematic diagram at position A in;

[0021] Figure 3 is an exploded structural schematic diagram of the adjusting assembly of the present utility model.

[0022] Explanation of the reference numerals in the drawings:

[0023] 1. Operating table; 2. Adjusting component; 21. Adjusting plate; 22. Alarm; 23. Alarm button; 24. Damper; 25. Slide block; 26. Pressing plate; 27. Spring; 3. First fixing plate; 4. Rotating roller; 5. Motor; 6. Second fixing plate; 7. Third fixing plate; 8. Winding roller; 9. Adjusting roller; 10. Reserved groove; 11. Chute; 12. Overhead wire body. Specific embodiments

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] Embodiment:

[0028] Please refer to Figures 1-3 , an automatic tension adjusting device for overhead wires, including an operating table 1. A pair of first fixing plates 3 are fixedly connected to the top end of the operating table 1. A rotating roller 4 is rotatably connected between the pair of first fixing plates 3. A pair of second fixing plates 6 are fixedly connected to the top end of the operating table 1. A chute 11 communicating with the outside is provided inside each of the pair of second fixing plates 6. An adjusting component 2 is provided inside the chute 11;

[0029] The adjusting assembly 2 includes a pair of adjusting plates 21 fixedly connected to the outer ends of one of the second fixing plates 6. The pair of adjusting plates 21 are arranged in mirror symmetry. An alarm 22 is fixedly connected to the top end of the adjusting plate 21, and an alarm button 23 is fixedly connected to the bottom end of the adjusting plate 21. The alarm button 23 is electrically connected to the alarm 22.

[0030] When the overhead wire is produced in this solution, since the overhead wire is subjected to tensile force during the drawing process, the tension of the overhead wire will change, which may cause the overhead wire to break. The purpose of the automatic tension adjusting device for overhead wires during production is to automatically adjust the tension to ensure that the wire maintains a relatively stable tension during processes such as drawing and stranding, and reduce the risk of the overhead wire breaking due to changes in tension.

[0031] Please refer to Figures 2-3 , a slider 25 is slidably connected to the inside of each of the pair of chutes 11. A pressing plate 26 is fixedly connected to the outer end of the slider 25. A damper 24 is fixedly connected between the bottom end of the slider 25 and the inner wall of the overhead wire body 12. A spring 27 is fixedly connected to the outer enclosure of the damper 24.

[0032] When it is necessary to wind the completed overhead wire body 12, the operator passes a plurality of overhead wire bodies 12 to be processed through the surfaces of the rotating roller 4 and a plurality of reserved grooves 10 in sequence. Then, the overhead wire body 12 is connected to the winding roller 8. Subsequently, the motor 5 is turned on to make the winding roller 8 rotate. When the rotation speed of the winding roller 8 increases, the tension of the plurality of overhead wire bodies 12 will become larger. At this time, the plurality of overhead wire bodies 12 will press the spring 27, causing the spring 27 to compress. Then, a pair of sliders 25 will move vertically downward along the inner wall of the chute 11. Since the adjusting roller 9 is located between the pair of sliders 25, the adjusting roller 9 will also move vertically downward, causing the chute 11 on the surface of the reserved groove 10 to move downward, thereby reducing the tension of the overhead wire body 12. When the adjusting roller 9 continues to move downward under the action of the tension of the overhead wire body 12 until the pressing plate 26 at the outer end of the slider 25 contacts the alarm button 23, then the alarm button 23 will be turned on under the pressing of the pressing plate 26. Since the alarm 22 is electrically connected to the alarm button 23, the alarm 22 will be activated and give an alarm, reminding the staff that the tension of the overhead wire body 12 is too large, and the motor 5 should be controlled in time to reduce the rotation speed of the winding roller 8. When the rotation speed of the winding roller 8 is too small, the tension of the plurality of overhead wire bodies 12 will become smaller. At this time, the plurality of overhead wire bodies 12 will, under the action of the elastic force of the spring 27, cause a pair of sliders 25 to move vertically upward along the inner wall of the chute 11. Since the adjusting roller 9 is located between the pair of sliders 25, the adjusting roller 9 will also move vertically upward, causing the chute 11 on the surface of the reserved groove 10 to move upward, thereby increasing the tension of the overhead wire body 12 until the pressing plate 26 at the outer end of the slider 25 contacts another alarm button 23. Then, the other alarm button 23 will be turned on under the pressing of the pressing plate 26. Since the alarm 22 is electrically connected to the alarm button 23, the other alarm 22 will be activated and give an alarm, reminding the staff that the tension of the overhead wire body 12 is too small at this time, and the motor 5 should be controlled in time to increase the rotation speed of the winding roller 8 to avoid the situation of the overhead wire body 12 being bent.

[0033] Please refer to Figures 1-3 As shown in [figure number not provided], a pair of third fixing plates 7 are fixedly connected to the top of the operating table 1. A winding roller 8 is rotatably connected between the pair of third fixing plates 7. A motor 5 is fixedly connected to the outer end of one of the third fixing plates 7. An adjusting roller 9 is rotatably connected between a pair of sliders 25. A plurality of reserved grooves 10 communicating with the outside are formed at the outer end of the adjusting roller 9. The inner wall of the reserved groove 10 is made of a smooth material, and an overhead wire body 12 is arranged inside the reserved groove 10.

[0034] The inner wall of the reserved groove 10 of this solution is made of a smooth material, which can be plastic or other materials, and can reduce the friction between the overhead wire body 12 and the reserved groove 10. The motor 5 can control the rotation speed of the winding roller 8.

[0035] Working principle: When it is necessary to wind the completed overhead wire body 12, the operator passes multiple overhead wire bodies 12 to be processed through the surfaces of the rotating roller 4 and multiple reserved grooves 10 in sequence, then connects the overhead wire body 12 to the winding roller 8, and then turns on the motor 5 to make the winding roller 8 rotate. When the rotation speed of the winding roller 8 increases, the tension of multiple overhead wire bodies 12 will increase. At this time, multiple overhead wire bodies 12 will press the spring 27, causing the spring 27 to compress. Then, a pair of sliders 25 will move vertically downward along the inner wall of the chute 11. Since the adjusting roller 9 is located between a pair of sliders 25, the adjusting roller 9 will also move vertically downward, causing the chute 11 on the surface of the reserved groove 10 to move downward, thereby reducing the tension of the overhead wire body 12. When the adjusting roller 9 continues to move downward under the action of the tension of the overhead wire body 12 until the pressing plate 26 at the outer end of the slider 25 contacts the alarm button 23, then the alarm button 23 will be turned on under the pressing of the pressing plate 26. Since the alarm 22 is electrically connected to the alarm button 23, the alarm 22 will be activated and give an alarm, reminding the staff that the tension borne by the overhead wire body 12 is too large, and the rotation speed of the winding roller 8 should be reduced by controlling the motor 5 in time.

[0036] The above is only the preferred specific implementation manner of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.

Claims

1. An automatic tension adjusting device for overhead wires, comprising an operating table (1), characterized in that: A pair of first fixing plates (3) are fixedly connected to the top end of the operating table (1). A rotating roller (4) is rotatably connected between the pair of first fixing plates (3). A pair of second fixing plates (6) are fixedly connected to the top end of the operating table (1). A sliding groove (11) communicating with the outside is formed inside each of the pair of second fixing plates (6). An adjusting assembly (2) is arranged inside the sliding groove (11). The adjusting assembly (2) includes a pair of adjusting plates (21) fixedly connected to the outer end of one of the second fixing plates (6). The pair of adjusting plates (21) are arranged in mirror symmetry. An alarm (22) is fixedly connected to the top end of the adjusting plate (21). An alarm button (23) is fixedly connected to the bottom end of the adjusting plate (21). The alarm button (23) is electrically connected to the alarm (22).

2. The automatic tension adjusting device for overhead wires according to claim 1, wherein: Sliders (25) are slidably connected inside each of the pair of sliding grooves (11). A pressing plate (26) is fixedly connected to the outer end of the slider (25).

3. The automatic tension adjusting device for overhead wires according to claim 2, wherein: A damper (24) is fixedly connected between the bottom end of the slider (25) and the inner wall of the sliding groove (11). A spring (27) is fixedly connected to the outer enclosure of the damper (24).

4. The automatic tension adjusting device for overhead wires according to claim 1, characterized in that: A pair of third fixing plates (7) are fixedly connected to the top end of the operating table (1). A winding roller (8) is rotatably connected between the pair of third fixing plates (7). A motor (5) is fixedly connected to the outer end of one of the third fixing plates (7).

5. The automatic tension adjusting device for overhead wires according to claim 2, characterized in that: An adjusting roller (9) is rotatably connected between the pair of sliders (25).

6. The automatic tension adjusting device for overhead wires according to claim 5, wherein: A plurality of reserved grooves (10) communicating with the outside are formed in the outer end of the adjusting roller (9). The inner wall of the reserved groove (10) is made of a smooth material. An overhead wire body (12) is arranged inside the reserved groove (10).