Slow-release fertilizer fermentation reaction kettle
Through the design of the double-group stirring rod with the gear meshing with the gears and the sealing cover structure, the problem of uneven stirring during the fermentation of long-term fertilizers is solved, uniform mixing of fermented substances and stable temperature, and fermentation efficiency is improved.
Patent Information
- Application Number
- CN202422171799.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing long-acting fertilizer production equipment is unevenly stirred during the fermentation process, which affects the fermentation effect.
The double-group stirring rod design is adopted for meshing the gear ring and the gear. The first rotating rod is driven by the motor to drive the first stirring rod and the fixing frame to rotate, and the second rotating rod drives the second stirring rod to rotate, achieving uniform mixing of fermented substances, and preventing impurities from entering through the threaded rod and sealing cover design, and maintaining a suitable fermentation temperature in combination with the heater and the insulating chamber.
The uniform mixing of fermented substances is achieved, the fermentation effect is improved, and pollution is prevented through sealing design, ensuring the stability of the fermentation temperature, thereby improving the fermentation rate.
Smart Images
Figure CN223118345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer production, in particular to a long-acting fertilizer fermentation reactor. Background Art
[0002] A long-acting fertilizer refers to a fertilizer that provides long-term fertilizer efficiency by slowly releasing nutrients. It is usually specially treated or fermented, which helps to continuously supply the nutrients required by plants and reduce the fertilization frequency.
[0003] During the production process of long-acting fertilizers, the raw materials need to be fermented. During the fermentation process, it is usually necessary to stir and mix the fermented substances in the fermentation tank to ensure uniform distribution of oxygen, moisture, and microorganisms during the fermentation process. However, some existing devices usually use a fixed single set of stirring rods to stir the fermented substances when stirring the fermented substances, which is likely to cause uneven stirring and affect the fermentation effect. Summary of the Utility Model
[0004] To solve the above technical problems, the utility model provides a long-acting fertilizer fermentation reactor.
[0005] The utility model is realized by the following technical solutions: A long-acting fertilizer fermentation reactor includes a fermentation tank. A toothed ring is fixedly connected to the inner wall of the fermentation tank. A motor is fixedly connected to the top of the fermentation tank. The output end of the motor is rotatably connected inside the fermentation tank. The output end of the motor is fixedly connected to a first rotating rod. A first stirring rod is fixedly connected to the outer wall of the first rotating rod. A fixing frame is fixedly connected to the outer wall of the first rotating rod. There are two fixing frames. A second rotating rod is rotatably connected to the side of the two fixing frames close to each other. The top end of the second rotating rod penetrates through the top of the upper fixing frame and extends. A gear is fixedly connected to the top end of the second rotating rod. The gear meshes with the toothed ring. A second stirring rod is fixedly connected to the outer wall of the second rotating rod.
[0006] Through the above technical solution, the motor drives the first rotating rod to rotate, and the first rotating rod drives the first stirring rod to rotate, so as to stir the fermented substances in the center of the stirring tank.
[0007] As a further improvement of the above solution, the motor is located at the central axis of the top of the fermentation tank. There are several first stirring rods and several second stirring rods. The first stirring rods and the second stirring rods are arranged alternately.
[0008] As a further improvement of the above solution, a feed pipe is connected to the top of the fermentation tank in a communicating manner. A fixing rod is fixedly connected to the top of the fermentation tank. A connecting rod is rotatably connected to the outer wall of the fixing rod. A threaded rod is threadedly connected inside the connecting rod. Both ends of the threaded rod penetrate through the outer wall of the connecting rod and extend.
[0009] As a further improvement of the above solution, a handle is fixedly connected to the top of the threaded rod. The bottom end of the threaded rod is rotatably connected to a sealing cover. A sealing groove is formed in the sealing cover. The top of the sealing cover is sleeved inside the sealing groove, and a spring is fixedly connected inside the sealing groove.
[0010] Through the above technical solution, the handle can be rotated to drive the threaded rod to rotate, so that the threaded rod can move up and down, thereby driving the sealing cover to move up and down.
[0011] As a further improvement of the above solution, the bottom of the spring is fixedly connected to a mounting plate. The mounting plate is slidably connected inside the sealing groove. A sealing pad is fixedly connected to the bottom of the mounting plate. The bottom of the sealing pad contacts the top of the feed pipe.
[0012] As a further improvement of the above solution, a heat preservation chamber is formed in the fermentation tank. A heater is fixedly connected to the left side of the fermentation tank. A spiral heating pipe is fixedly connected to the right side of the heater. The spiral heating pipe penetrates the left side of the fermentation tank and extends into the heat preservation chamber. A heat preservation pad is fixedly connected inside the heat preservation chamber.
[0013] Through the above technical solution, the heating pipe can be heated when the heater operates, so that the fermented material inside the fermentation tank can be heated, thereby accelerating the fermentation of the fermented material.
[0014] As a further improvement of the above solution, a pressure relief valve is communicated with the top of the fermentation tank. A discharge pipe is communicated with the bottom of the fermentation tank. A support frame is fixedly connected to the outer wall of the fermentation tank.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] In the present utility model, the operation of the motor drives the first rotating rod to rotate. The first rotating rod drives the first stirring rod to rotate. At the same time, the first rotating rod drives the fixing frame to rotate. The fixing frame drives the second rotating rod to rotate around the first rotating rod. The second rotating rod drives the gear and the second stirring rod to rotate around the first rotating rod. Since the gear meshes with the toothed ring, the gear rotates around the first rotating rod and at the same time rotates itself. The gear drives the second rotating rod to rotate itself. The second rotating rod drives the second stirring rod to rotate, so that the second stirring rod rotates around the first rotating rod and at the same time rotates itself, which can effectively mix the fermented material in the fermentation tank to ensure the fermentation effect.
[0017] In this utility model, by rotating the connecting rod, the connecting rod drives the threaded rod to rotate, and the threaded rod drives the grip and the sealing cover to rotate. The sealing cover is rotated to directly above the feed pipe. Then, hold the connecting rod to prevent it from moving, and rotate the grip clockwise. The grip drives the threaded rod to rotate, and when the threaded rod rotates, it moves downward. The grip drives the sealing cover to move downward, so that the top of the feed pipe is inserted into the sealing groove, and the top of the feed pipe will contact the sealing gasket. When the sealing cover continues to descend, at this time, the spring will be compressed, and the reaction force of the spring will exert a downward force on the mounting plate, so that the sealing gasket on the mounting plate fits tightly with the top of the feed pipe. Thus, it can effectively prevent impurities from entering the fermentation tank through the feed pipe during the fermentation process and contaminating the fermented matter.
[0018] In this utility model, the heater operates to heat the fermentation tank through the spiral heating pipe, heating the internal temperature of the fermentation tank to the optimum reaction temperature of the fermented matter. At the same time, the heat preservation chamber and the heat preservation pad can slow down the speed of heat loss inside the fermentation tank, making the temperature inside the fermentation tank more stable, thereby ensuring an increase in the reaction rate of the fermented matter. Description of the Drawings
[0019] Figure 1 is the schematic diagram of the overall structure of this utility model;
[0020] Figure 2 is the schematic diagram of the sectional structure of the fermentation tank of this utility model;
[0021] Figure 3 is the schematic diagram of the gear ring structure of this utility model;
[0022] Figure 4 is the schematic diagram of the sealing cover structure of this utility model;
[0023] Figure 5 is the schematic diagram of the sectional structure of the sealing cover of this utility model;
[0024] Figure 6 is this utility model Figure 2 The enlarged schematic diagram of part A.
[0025] Main Symbol Explanation:
[0026] 1. Fermentation tank; 2. Gear ring; 3. Motor; 4. First rotating rod; 5. First stirring rod; 6. Fixed frame; 7. Second rotating rod; 8. Gear; 9. Second stirring rod; 10. Feed pipe; 11. Fixed rod; 12. Connecting rod; 13. Threaded rod; 14. Grip; 15. Sealing cover; 16. Sealing groove; 17. Spring; 18. Mounting plate; 19. Sealing gasket; 20. Heat preservation chamber; 21. Heater; 22. Spiral heating pipe; 23. Heat preservation pad; 24. Pressure relief valve; 25. Discharge pipe; 26. Support frame. Detailed Implementation Manner
[0027] Next, in combination with the accompanying drawings and specific embodiments, the present utility model will be further described. It should be noted that, on the premise of no conflict, any combination can be formed between the following-described embodiments or technical features to form a new embodiment.
[0028] Embodiment:
[0029] Please refer to Figures 1-6 , a long-acting fertilizer fermentation reactor of this embodiment includes a fermentation tank 1. A toothed ring 2 is fixedly connected to the inner wall of the fermentation tank 1. A motor 3 is fixedly connected to the top of the fermentation tank 1. The output end of the motor 3 is rotatably connected inside the fermentation tank 1. A first rotating rod 4 is fixedly connected to the output end of the motor 3. A first stirring rod 5 is fixedly connected to the outer wall of the first rotating rod 4. A fixing frame 6 is fixedly connected to the outer wall of the first rotating rod 4. There are two fixing frames 6. A second rotating rod 7 is rotatably connected to one side of the two fixing frames 6 close to each other. The top of the second rotating rod 7 penetrates through the top of the upper fixing frame 6 and extends. A gear 8 is fixedly connected to the top of the second rotating rod 7. The gear 8 meshes with the toothed ring 2. A second stirring rod 9 is fixedly connected to the outer wall of the second rotating rod 7.
[0030] The motor 3 is located at the central axis of the top of the fermentation tank 1. There are several first stirring rods 5 and several second stirring rods 9. The first stirring rods 5 and the second stirring rods 9 are arranged alternately.
[0031] A feed pipe 10 is connected to the top of the fermentation tank 1 in a communicating way. A fixing rod 11 is fixedly connected to the top of the fermentation tank 1. A connecting rod 12 is rotatably connected to the outer wall of the fixing rod 11. A threaded rod 13 is threadedly connected inside the connecting rod 12. Both ends of the threaded rod 13 penetrate through the outer wall of the connecting rod 12 and extend.
[0032] A handle 14 is fixedly connected to the top of the threaded rod 13. A sealing cover 15 is rotatably connected to the bottom end of the threaded rod 13. A sealing groove 16 is opened on the sealing cover 15. The top of the sealing cover 15 is sleeved inside the sealing groove 16. A spring 17 is fixedly connected inside the sealing groove 16.
[0033] The bottom of the spring 17 is fixedly connected to a mounting plate 18. The mounting plate 18 is slidably connected inside the sealing groove 16. A sealing pad 19 is fixedly connected to the bottom of the mounting plate 18. The bottom of the sealing pad 19 contacts the top of the feed pipe 10.
[0034] A heat preservation chamber 20 is opened on the fermentation tank 1. A heater 21 is fixedly connected to the left side of the fermentation tank 1. A spiral heating pipe 22 is fixedly connected to the right side of the heater 21. The spiral heating pipe 22 penetrates through the left side of the fermentation tank 1 and extends into the heat preservation chamber 20. A heat preservation pad 23 is fixedly connected inside the heat preservation chamber 20.
[0035] A pressure relief valve 24 is connected to the top of the fermentation tank 1 in a communicating way. A discharge pipe 25 is connected to the bottom of the fermentation tank 1 in a communicating way. A support frame 26 is fixedly connected to the outer wall of the fermentation tank 1.
[0036] In the embodiment of the present application, the implementation principle of a long-acting fertilizer fermentation reactor is as follows: When in use, close the pressure relief valve 24 and the valve on the discharge pipe 25, and then add the fermentation material into the fermentation tank 1 through the feed pipe 10. Then rotate the connecting rod 12, the connecting rod 12 drives the threaded rod 13 to rotate, the threaded rod 13 drives the grip 14 and the sealing cover 15 to rotate, rotate the sealing cover 15 to directly above the feed pipe 10, then hold the connecting rod 12 to prevent the connecting rod 12 from moving, and then rotate the grip 14 clockwise. The grip 14 drives the threaded rod 13 to rotate, and the rotation of the threaded rod 13 will move downward. The grip 14 drives the sealing cover 15 to move downward, so that the top of the feed pipe 10 is inserted into the sealing groove 16, and the top of the feed pipe 10 will contact the sealing gasket 19. When the sealing cover 15 continues to descend, at this time the spring 17 will be compressed, and the reaction force of the spring 17 will exert a downward force on the mounting plate 18, so that the sealing gasket 19 on the mounting plate 18 is closely attached to the top of the feed pipe 10, so as to effectively prevent impurities from entering the fermentation tank 1 through the feed pipe 10 during the fermentation process and contaminating the fermentation material. Then start the motor 3 and the heater 21. The operation of the motor 3 drives the first rotating rod 4 to rotate, the first rotating rod 4 drives the first stirring rod 5 to rotate, and at the same time the first rotating rod 4 will drive the fixing frame 6 to rotate, the fixing frame 6 drives the second rotating rod 7 to rotate around the first rotating rod 4, and the second rotating rod 7 drives the gear 8 and the second stirring rod 9 to rotate around the first rotating rod 4. Because the gear 8 meshes with the toothed ring 2, so when the gear 8 rotates around the first rotating rod 4, it rotates itself. The gear 8 drives the second rotating rod 7 to rotate itself, and the second rotating rod 7 drives the second stirring rod 9 to rotate, so that the second stirring rod 9 rotates itself while rotating around the first rotating rod 4, which can effectively mix the fermentation material in the fermentation tank 1 to ensure the fermentation effect. The operation of the heater 21 enables the spiral heating pipe 22 to heat the fermentation tank 1, heats the internal temperature of the fermentation tank 1 to the optimum reaction temperature of the fermentation material, and at the same time can slow down the speed of heat loss inside the fermentation tank 1 through the heat preservation chamber 20 and the heat preservation pad 23, making the temperature inside the fermentation tank 1 more stable, so as to ensure the improvement of the reaction rate of the fermentation material.
[0037] The above-mentioned implementation manner is only the preferred implementation manner of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the protection scope required by the present invention.
Claims
1. A long-acting fertilizer fermentation reactor, characterized in that, It includes a fermentation tank (1), an inner wall of the fermentation tank (1) is fixedly connected with a toothed ring (2), a top of the fermentation tank (1) is fixedly connected with a motor (3), an output end of the motor (3) is rotatably connected inside the fermentation tank (1), the output end of the motor (3) is fixedly connected with a first rotating rod (4), an outer wall of the first rotating rod (4) is fixedly connected with a first stirring rod (5), the outer wall of the first rotating rod (4) is fixedly connected with a fixing frame (6), there are two fixing frames (6), a second rotating rod (7) is rotatably connected on one side of the two fixing frames (6) close to each other, a top end of the second rotating rod (7) penetrates through a top of the upper fixing frame (6) and extends, the top end of the second rotating rod (7) is fixedly connected with a gear (8), the gear (8) meshes with the toothed ring (2), and an outer wall of the second rotating rod (7) is fixedly connected with a second stirring rod (9).
2. The long-acting fertilizer fermentation reactor according to claim 1, characterized in that: The motor (3) is located at the central axis of the top of the fermentation tank (1), there are several first stirring rods (5), there are several second stirring rods (9), and the first stirring rods (5) and the second stirring rods (9) are arranged alternately.
3. The long-acting fertilizer fermentation reactor according to claim 1, characterized in that: A feed pipe (10) is communicated and arranged at the top of the fermentation tank (1), a fixing rod (11) is fixedly connected to the top of the fermentation tank (1), a connecting rod (12) is rotatably connected to an outer wall of the fixing rod (11), a threaded rod (13) is threadedly connected inside the connecting rod (12), and both ends of the threaded rod (13) penetrate through an outer wall of the connecting rod (12) and extend.
4. The long-acting fertilizer fermentation reactor according to claim 3, characterized in that: A grip (14) is fixedly connected to the top of the threaded rod (13), a sealing cover (15) is rotatably connected to the bottom end of the threaded rod (13), a sealing groove (16) is formed in the sealing cover (15), a top of the sealing cover (15) is sleeved inside the sealing groove (16), and a spring (17) is fixedly connected inside the sealing groove (16).
5. The long-acting fertilizer fermentation reactor according to claim 4, wherein: The bottom of the spring (17) is fixedly connected with a mounting plate (18), the mounting plate (18) is slidably connected inside the sealing groove (16), a sealing pad (19) is fixedly connected to the bottom of the mounting plate (18), and the bottom of the sealing pad (19) contacts the top of the feed pipe (10).
6. The long-acting fertilizer fermentation reactor according to claim 1, characterized in that: A heat preservation chamber (20) is formed in the fermentation tank (1), a heater (21) is fixedly connected to the left side of the fermentation tank (1), a spiral heating pipe (22) is fixedly connected to the right side of the heater (21), the spiral heating pipe (22) penetrates through the left side of the fermentation tank (1) and extends into the heat preservation chamber (20), and a heat preservation pad (23) is fixedly connected inside the heat preservation chamber (20).
7. The long-acting fertilizer fermentation reactor according to claim 1, characterized in that: A pressure relief valve (24) is communicated and arranged at the top of the fermentation tank (1), a discharge pipe (25) is communicated and arranged at the bottom of the fermentation tank (1), and a support frame (26) is fixedly connected to an outer wall of the fermentation tank (1).