Remelting device for recycling fly ash by utilizing garbage incinerator

By designing the furnace recovery device of the feeding device and the stirring mechanism, the problem of fly ash accumulation in the incinerator is solved, uniform transportation and efficient reaction are achieved, and equipment costs are reduced.

CN223121426UActive Publication Date: 2025-07-18SHANGHAI ENVIRONMENT GRP RENEWABLE ENERGY OPERATION MANAGEMENT CO LTD +1
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Patent Information

Application Number
CN202421485676.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-07-18
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

In the prior art, the accumulation of granulated fly ash in the waste incinerator leads to low reaction efficiency and high equipment costs, making it difficult to achieve uniform delivery.

Method used

A furnace recovery device including a feeding device, a material laying assembly and a material separation tank is designed. The fly ash is evenly laid in the material separation tank through the material laying assembly, and a multiple vertical guide tubes are used to transport it to the incinerator, and a stirring mechanism is provided in the material separation tank to prevent blockage.

Benefits of technology

The uniform transportation of fly ash in the incinerator is achieved, avoiding accumulation, reducing equipment costs and improving reaction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a remelting device for recycling fly ash by using a garbage incinerator, which comprises a fixed frame, and a feeding device for feeding granulation fly ash, a spreading component and a distributing groove are arranged on the fixed frame; a discharge port of the feeding device is communicated with the spreading assembly, and the spreading assembly can uniformly spread the granulation fly ash into the distribution groove; a plurality of material guiding pipes are horizontally arranged at the bottom of the material distributing groove at equal intervals, and the material guiding pipes are in a vertical state and used for communicating the material distributing groove with the incinerator. A stirring mechanism is arranged in the material distribution groove and is used for stirring all materials in the material guide pipes. The device has the beneficial effects that particle fly ash is conveyed into the material spreading assembly through the feeding device, the fly ash can be evenly spread in the material distributing groove through the material spreading assembly, the fly ash can be evenly conveyed into the incinerator through the multiple material guiding pipes, the fly ash is prevented from being accumulated at one position in the incinerator, and the combustion efficiency of the incinerator is improved. And the feeding uniformity is improved while the equipment cost is effectively controlled, so that the reaction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of garbage treatment, and particularly relates to a recycling device for realizing fly ash resource utilization by using a garbage incinerator. Background Art

[0002] The heat-treated fly ash after separation should meet the requirements of item 6.3 of the "Technical Specification for Pollution Control of Municipal Solid Waste Incineration Fly Ash (Trial)" HJ 1134-2020 (the total amount of residual dioxins should not exceed 50 ng / kg (based on the dry weight of fly ash); the leaching solution is prepared according to the method of HJ 557, and the heavy metal leaching concentration therein should not exceed the maximum allowable emission concentration limit specified in GB 8978 (the maximum allowable emission concentration of the second type of pollutants is implemented according to the first-class standard); the soluble chlorine content should not exceed 2%).

[0003] By putting granulated fly ash into the garbage incinerator, dioxins can be removed. In the existing technology, the fly ash is often fed into the incinerator through a spiral auger, which often causes the granulated fly ash to accumulate at one place in the incinerator, affecting the reaction efficiency. According to the existing technology, if the granulated fly ash is evenly fed into the incinerator, multiple augers need to be set, which will increase the cost of the equipment. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a recycling device for realizing fly ash resource utilization by using a garbage incinerator to solve the above problems, as described in detail below.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A recycling device for realizing fly ash resource utilization by using a garbage incinerator provided by the utility model includes a fixing frame, and a feeding device, a spreading assembly and a distributing trough for feeding granulated fly ash are arranged on the fixing frame;

[0007] The discharge port of the feeding device is communicated with the spreading assembly, and the spreading assembly can evenly spread the granulated fly ash into the distributing trough;

[0008] A plurality of guide pipes are horizontally and equidistantly arranged at the bottom of the distributing trough, and the guide pipes are in a vertical state for communicating the distributing trough and the incinerator;

[0009] A stirring mechanism is arranged in the distributing trough for stirring the materials in all the guide pipes to prevent the guide pipes from being blocked.

[0010] Using the above-mentioned recycling device for realizing the resource utilization of fly ash by means of a waste incinerator, the granular fly ash is conveyed into the spreading component through the feeding device. The spreading component can evenly spread the fly ash in the material distribution tank. Through a plurality of guide pipes, the fly ash can be evenly conveyed into the incinerator, avoiding the accumulation of fly ash at one place in the incinerator. By means of the stirring mechanism stirring in the guide pipes, the fly ash can be prevented from blocking in the guide pipes, ensuring that the fly ash can smoothly enter the incinerator through the guide pipes.

[0011] Preferably, the feeding device is a screw conveyor or a tube chain conveyor or a pneumatic conveyor.

[0012] Preferably, the spreading component includes an electric slide rail and a telescopic pipe. The end of the telescopic pipe is communicated with the discharge port of the feeding device. The electric slide rail is horizontally arranged on the feeding device. The moving end of the electric slide rail is connected with the other end of the telescopic pipe through a connecting frame, and the discharge port of the telescopic pipe corresponds to the upper side of the material distribution tank.

[0013] Preferably, lifting lugs are arranged at the four corners of the top of the fixing frame.

[0014] Preferably, the stirring mechanism includes a mounting plate which is fixed in the material distribution tank. A plurality of stirring rollers are vertically rotatably arranged on the mounting plate, and several stirring rollers are respectively inserted into several guide pipes. A rotating shaft is horizontally rotatably arranged in the material distribution tank. A motor is arranged on the material distribution tank, and the output shaft of the motor is fixed to the end of the rotating shaft for rotating the rotating shaft. Bevel gears are arranged on the upper ends of the stirring rollers and the surface of the rotating shaft, and the number of bevel gears on the rotating shaft is the same as the number of stirring rollers. The two bevel gears corresponding up and down are meshed.

[0015] Preferably, a valve is arranged at the lower end of the guide pipe, and the valve is offset from the stirring roller.

[0016] Preferably, the end of the telescopic pipe is offset from the bevel gear.

[0017] Preferably, the incinerator is divided into a preheating section, a combustion section and a burnout section. The guide pipe is located at the end of the combustion section and the front end of the burnout section of the incinerator, and the temperature in the incinerator at this position is from ℃ to ℃.

[0018] The beneficial effects are as follows:

[0019] 1. The granular fly ash is conveyed into the spreading component through the feeding device. The spreading component can evenly spread the fly ash in the material distribution tank. Through a plurality of guide pipes, the fly ash can be evenly conveyed into the incinerator, avoiding the accumulation of fly ash at one place in the incinerator, effectively controlling the equipment cost while improving the uniformity of feeding, and further improving the reaction efficiency;

[0020] 2. Stirring within the material guiding pipe by the stirring mechanism can prevent fly ash from clogging in the material guiding pipe, ensuring that the fly ash can smoothly pass through the material guiding pipe and enter the incinerator. Description of the Drawings

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0022] Figure 1 It is a front view structural schematic diagram of the present invention;

[0023] Figure 2 It is a three-dimensional structural schematic diagram of the present invention;

[0024] Figure 3 It is a three-dimensional structural schematic diagram of the material distribution tank of the present invention.

[0025] The description of the reference numerals in the drawings is as follows:

[0026] 1. Fixed frame; 2. Lifting lug; 3. Feeding device; 4. Material distribution tank; 5. Spreading component; 6. Stirring mechanism; 7. Material guiding pipe; 8. Incinerator; 9. Telescopic pipe; 10. Electric slide rail; 11. Connecting frame; 12. Mounting plate; 13. Stirring roller; 14. Bevel gear; 15. Rotating shaft; 16. Motor. Detailed Embodiment

[0027] To make the objectives, technical solutions, and advantages of the present invention clearer, the following will describe the technical solutions of the present invention in detail. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other implementation manners obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0028] Refer to Figures 1-3 As shown, the present invention provides a return furnace device for realizing fly ash resource utilization by using a waste incinerator, including a fixed frame 1, on which a feeding device 3 for feeding granulated fly ash, a spreading component 5, and a material distribution tank 4 are provided;

[0029] The discharge port of the feeding device 3 is communicated with the spreading component 5, and the spreading component 5 can evenly spread the granulated fly ash into the material distribution tank 4;

[0030] A number of material guiding pipes 7 are horizontally and equidistantly arranged at the bottom of the material distribution tank 4, and the material guiding pipes 7 are in a vertical state for communicating the material distribution tank 4 and the incinerator 8;

[0031] A stirring mechanism 6 is arranged in the material distribution tank 4 for stirring the materials in all the material guide pipes 7 to prevent the material guide pipes 7 from being blocked.

[0032] As an optional implementation manner, the feeding device 3 is a screw conveyor, a tube chain conveyor or a pneumatic conveyor;

[0033] The above three feeding methods are all applicable to this device, and these three feeding methods are all prior arts, and will not be elaborated one by one here.

[0034] The paving assembly 5 includes an electric slide rail 10 and a telescopic pipe 9. The end of the telescopic pipe 9 is communicated with the discharge port of the feeding device 3. The electric slide rail 10 is horizontally arranged on the feeding device 3. The moving end of the electric slide rail 10 is connected to the other end of the telescopic pipe 9 through a connecting frame 11, and the discharge port of the telescopic pipe 9 corresponds to the upper side of the material distribution tank 4;

[0035] The electric slide rail 10 drives the end of the telescopic pipe 9 to reciprocate along the length direction of the material distribution tank 4 through the connecting frame 11, so that the granulated fly ash can be evenly paved in the material distribution tank 4, and the electric slide rail 10 is a prior art.

[0036] Lifting lugs 2 are arranged at the four corners of the top of the fixing frame 1. The arrangement of the lifting lugs 2 facilitates the lifting and transportation of this device.

[0037] The stirring mechanism 6 includes a mounting plate 12. The mounting plate 12 is fixed in the material distribution tank 4. A plurality of stirring rollers 13 are vertically rotatably arranged on the mounting plate 12, and several stirring rollers 13 are respectively inserted into several material guide pipes 7. A rotating shaft 15 is horizontally rotatably arranged in the material distribution tank 4. A motor 16 is arranged on the material distribution tank 4, and the output shaft of the motor 16 is fixed to the end of the rotating shaft 15 for rotating the rotating shaft 15. Bevel gears 14 are arranged on the upper ends of the stirring rollers 13 and the surface of the rotating shaft 15, and the number of bevel gears 14 on the rotating shaft 15 is the same as the number of stirring rollers 13, and the two bevel gears 14 corresponding up and down are meshed;

[0038] By rotating the rotating shaft 15 by the motor 16, the rotating shaft 15 can drive all the stirring rollers 13 to rotate simultaneously through the cooperation with a plurality of bevel gears 14. The stirring rollers 13 can prevent the fly ash from blocking in the material guide pipes 7 and ensure the smooth guiding and conveying of the fly ash.

[0039] A valve is arranged at the lower end of the material guide pipe 7. When not feeding materials, the material guide pipe 7 can be closed by closing the valve, and the valve is misaligned with the stirring roller 13 to avoid interference between the valve and the stirring roller 13.

[0040] The end of the telescopic pipe 9 is misaligned with the bevel gear 14. Such a design can prevent the fly ash from falling on the bevel gear 14 and affecting the transmission of the two bevel gears 14.

[0041] The incinerator 8 is divided into a preheating section, a combustion section and a burnout section. The material guiding pipe 7 is located at the end of the combustion section and the front end of the burnout section of the incinerator 8. The temperature inside the incinerator 8 at this position is 700°C to 900°C, and the residence time of the fly ash in the incinerator 8 is at least 45 minutes.

[0042] With the above structure, the granular fly ash is conveyed into the paving assembly 5 through the feeding device 3. Through the paving assembly 5, the fly ash can be evenly paved in the material distribution tank 4. Through the multiple material guiding pipes 7, the fly ash can be evenly conveyed into the incinerator 8, avoiding the accumulation of fly ash in one place in the incinerator 8. By stirring in the material guiding pipe 7 through the stirring mechanism 6, the fly ash can be prevented from blocking in the material guiding pipe 7, ensuring that the fly ash can smoothly enter the incinerator 8 through the material guiding pipe 7.

[0043] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A recycling device for realizing the resource utilization of fly ash by using a waste incinerator, characterized in that: It comprises a fixed frame (1), on which a feeding device (3) for feeding granulated fly ash, a material spreading component (5) and a material distribution trough (4) are arranged; The discharge port of the feeding device (3) is in communication with the spreading component (5), and the spreading component (5) can spread the granulated fly ash evenly into the distribution trough (4); A plurality of guide pipes (7) are horizontally and equidistantly arranged at the bottom of the material distribution trough (4), and the guide pipes (7) are in a vertical state and are used to connect the material distribution trough (4) and the incinerator (8); The material distribution trough (4) is provided with a stirring mechanism (6) for stirring all the materials in the material guide pipe (7) to avoid clogging of the material guide pipe (7).

2. The recycling device for realizing resource utilization of fly ash by using a waste incinerator according to claim 1, characterized in that: The feeding device (3) is a screw conveyor, a tube chain conveyor or a pneumatic conveyor.

3. The recycling device for realizing fly ash resource utilization by using a waste incinerator according to claim 1, characterized in that: The material laying component (5) comprises an electric slide rail (10) and a telescopic tube (9), the end of the telescopic tube (9) is connected to the discharge port of the feeding device (3), the electric slide rail (10) is horizontally arranged on the feeding device (3), the moving end of the electric slide rail (10) is connected to the other end of the telescopic tube (9) through a connecting frame (11), and the discharge port of the telescopic tube (9) corresponds to the upper side of the distribution trough (4).

4. The recycling device for realizing resource utilization of fly ash by using a waste incinerator according to claim 1, characterized in that: The four corners of the top of the fixing frame (1) are all provided with lifting ears (2).

5. The backfeeding device for realizing resource utilization of fly ash by using a waste incinerator according to claim 3, characterized in that: The stirring mechanism (6) comprises a mounting plate (12), the mounting plate (12) being fixed in the material distribution trough (4), a plurality of stirring rollers (13) being arranged on the mounting plate (12) for vertical rotation, and a plurality of stirring rollers (13) being respectively inserted into a plurality of material guide tubes (7), a rotating shaft (15) being arranged in the material distribution trough (4) for horizontal rotation, a motor (16) being arranged on the material distribution trough (4), and an output shaft of the motor (16) being fixed to an end of the rotating shaft (15) for rotating the rotating shaft (15), bevel gears (14) being arranged on the upper ends of the stirring rollers (13) and on the surface of the rotating shaft (15), and the number of bevel gears (14) on the rotating shaft (15) being the same as the number of stirring rollers (13), and two corresponding bevel gears (14) being meshed at the upper and lower ends.

6. The recycling device for realizing resource utilization of fly ash by using a waste incinerator according to claim 5, characterized in that: A valve is provided at the lower end of the material guiding pipe (7), and the valve is offset from the stirring roller (13).

7. The recycling device for realizing fly ash resource utilization by using a waste incinerator according to claim 5, characterized in that: The end of the telescopic tube (9) is misaligned with the bevel gear (14).

8. The recycling device for realizing resource utilization of fly ash by using a waste incinerator according to claim 1, characterized in that: The incinerator (8) is divided into a preheating section, a combustion section and a burnout section. The guide pipe (7) is located at the end of the combustion section and the front end of the burnout section of the incinerator (8). The temperature in the incinerator (8) at this position is 700° C. to 900° C.