Glass kiln waste gas waste heat recovery device

Through the automatic scratching and detachable collection box design driven by exhaust gas flow, the problem of incomplete cleaning of filter plates in the waste gas waste heat recovery device of the glass kiln is solved, and efficient cleaning of filter plates and efficient operation of equipment is achieved.

CN223121973UActive Publication Date: 2025-07-18ZIBO BAOXIANG GLASS CO LTD

Patent Information

Application Number
CN202422400925.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-18
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the existing glass kiln waste gas waste heat recovery device, filter stain cleaning relies on manual operation, which consumes time and manpower, and is not thorough in cleaning, which can easily lead to clogging of the filter plate and affect operation efficiency.

Method used

A glass kiln waste gas waste heat recovery device is designed, using the exhaust gas flow to drive the fan blades and rotary rods to rotate, and the scraper is driven to automatically scrape and clean the filter plate, and combined with the detachable collection box to collect stains, simplifying the cleaning process.

Benefits of technology

It realizes automatic cleaning of the filter plate surface, extends the service life of the filter plate, reduces manual maintenance needs, improves environmental protection effects, reduces maintenance costs, and ensures efficient operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223121973U_ABST
    Figure CN223121973U_ABST
Patent Text Reader

Abstract

The utility model provides a glass kiln waste gas waste heat recovery device, which relates to the technical field of waste heat recovery and comprises a box body, one side of the box body is communicated with a gas outlet pipe, the other side of the box body is communicated with a gas inlet pipe, the top surface of the box body is communicated with a liquid inlet pipe, and the bottom surface of the box body is communicated with a liquid outlet pipe. And one end of the liquid inlet pipe and one end of the liquid outlet pipe are communicated with water distributors. The fan blades and the rotating rod are driven to rotate through flowing of waste gas, then the scraping plate is driven to automatically scrape and clean the filter plate, stains on the surface of the filter plate can be effectively removed, blockage is avoided, the service life of the filter plate is prolonged, the requirement for manual cleaning is reduced, and the maintenance cost is reduced; the emission of harmful substances in the waste gas is effectively reduced, the environment-friendly effect is improved, the pollution is reduced, meanwhile, the fan blades, the rotating rod and the scraping plate are driven to be mechanically linked through flowing of the waste gas, automatic cleaning operation is carried out, and extra electric power or a control system is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste heat recovery, in particular to a waste heat recovery device for waste gas of a glass furnace. Background Art

[0002] When a glass furnace is operating, waste gas will be generated. Waste gas refers to the toxic and harmful gases discharged during the production and living processes of humans. Especially in chemical plants, steel plants, pharmaceutical factories, coking plants, oil refineries, etc., the discharged waste gas has a strong smell, seriously polluting the environment and affecting human health. Now, in order to protect the environment, many factories will treat the waste gas and discharge it after meeting the national standards. However, many existing waste gases are high-temperature. In order to save energy, some factories will use waste heat recovery devices to recover the waste heat of these high-temperature waste gases.

[0003] Publication No. CN221036974U discloses a waste heat recovery device for waste gas, including a box body. A liquid inlet is fixedly installed at the top of the box body, a liquid outlet is fixedly installed at the bottom of the box body, an air inlet and an air outlet are fixedly installed on both sides of the box body, and the liquid inlet, the liquid outlet, the air inlet, and the air outlet all penetrate through the box body and extend into the interior of the box body; a water distributor is rotatably connected to the end of the liquid inlet. A plurality of heat exchange tubes are uniformly and fixedly connected downward at the bottom of the water distributor. A water collecting pipe is fixedly connected to the bottom of the heat exchange tube. An outlet pipe is fixedly connected to the bottom of the water collecting pipe. The end of the outlet pipe is rotatably connected to the liquid outlet. A rotating assembly for increasing the contact area between the heat exchange tube and the high-temperature gas is fixedly connected to the outer periphery of the outlet pipe. Although this kind of waste heat recovery device can increase the contact area between the heat exchange tube and the high-temperature gas and improve the heat exchange efficiency of the heat exchange tube. However, for this kind of waste heat recovery device, the cleaning of the stains on the filter screen depends on manual operation, which not only consumes a large amount of time and manpower, but also cannot ensure the thoroughness of cleaning. At the same time, the frequent need for manual cleaning also causes the filter plate to be more prone to blockage, affecting the overall operation efficiency. Therefore, improvements are needed. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the technical problems raised in the above background art.

[0005] The utility model adopts the following technical scheme: a waste heat recovery device for waste gas of a glass furnace, including a box body. An air outlet pipe is communicated with one side of the box body, an air inlet pipe is communicated with the other side of the box body, a liquid inlet pipe is communicated with the top surface of the box body, and a liquid outlet pipe is communicated with the bottom surface of the box body. One ends of the liquid inlet pipe and the liquid outlet pipe are both communicated with a water distributor. Heat exchange tubes are communicated with the surface of the water distributor. An installation disk is fixedly installed inside the box body. A filter plate is fixedly installed on the side surface of the installation disk. A rotating rod penetrates through the side surface of the filter plate. A fan blade is fixedly installed at one end of the rotating rod. A vertical plate is fixedly installed at the other end of the rotating rod. A scraping plate is fixedly installed on the side surface of the vertical plate.

[0006] Preferably, the scraper is attached to the filter plate, and the rotating rod is rotatably connected to the filter plate.

[0007] Preferably, the heat exchange tubes are arranged in a circular pattern on the surface of the water separator.

[0008] Preferably, the bottom surface of the box body is fixedly provided with feet, and the feet are evenly distributed at the four corners of the bottom surface of the box body.

[0009] Preferably, a collection mechanism is provided on the surface of the box body. The collection mechanism includes a placement groove opened on the surface of the box body. A sliding groove is opened on the inner wall of the placement groove. A slider is slidably connected to the inner wall of the sliding groove. A collection box is fixedly installed on the top surface of the slider. An insertion hole is opened on the inner wall of the box body. A plug post is fixedly installed on the back surface of the collection box. A rubber strip is fixedly installed on the surface of the plug post.

[0010] Preferably, the rubber strip is made of natural rubber and is arranged in a circular pattern on the surface of the plug post.

[0011] Preferably, the plug post and the insertion hole are of matching sizes.

[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0013] 1. In the present utility model, the flow of waste gas drives the rotation of the fan blades and the rotating rod, and then drives the scraper to automatically scrape and clean the filter plate, which can effectively remove the stains on the surface of the filter plate, avoid blockage, extend the service life of the filter plate, reduce the need for manual cleaning, lower the maintenance cost, and filter the waste gas through the filter plate, effectively reducing the emission of harmful substances in the waste gas, improving the environmental protection effect, reducing pollution. At the same time, the mechanical linkage of the fan blades, the rotating rod and the scraper is driven by the flow of the waste gas itself for automatic cleaning operation, without additional power or control system.

[0014] 2. In the present utility model, through the detachable collection box, the staff can easily remove and replace the collection box with a simple pulling operation, improving the convenience of collecting and treating stains, reducing the complexity of cleaning and maintenance. At the same time, the collection box is designed with the cooperation of the slider and the plug post, simplifying the installation process. The staff can quickly align the collection box with the sliding groove and insert it. After the plug post enters the insertion hole, the collection box is fixed by friction, making the installation process simple and efficient, reducing the operation time and the probability of errors. And since the stains on the filter plate are brushed off by the scraper and collected in the collection box, this reduces the dependence on manual cleaning, ensures that the surface of the filter plate always maintains a high cleanliness, thereby extending the service life of the filter plate and maintaining the efficient operation of the equipment. Description of the Drawings

[0015] Figure 1Schematic diagram of a waste heat recovery device for glass furnace exhaust gas proposed by the present utility model;

[0016] Figure 2 Cross-sectional view of a waste heat recovery device for glass furnace exhaust gas proposed by the present utility model;

[0017] Figure 3 A waste heat recovery device for glass furnace exhaust gas proposed by the present utility model Figure 2 Enlarged view at location A in;

[0018] Figure 4 Side perspective cross-sectional view of a waste heat recovery device for glass furnace exhaust gas proposed by the present utility model;

[0019] Figure 5 A waste heat recovery device for glass furnace exhaust gas proposed by the present utility model Figure 4 Enlarged view at location B in.

[0020] Legend description:

[0021] 1. Box body; 2. Outlet pipe; 3. Inlet pipe; 4. Inlet liquid pipe; 5. Outlet liquid pipe; 6. Water separator; 7. Heat exchange pipe; 8. Installation plate; 9. Filter plate; 10. Rotating rod; 11. Fan blade; 12. Vertical plate; 13. Scraper; 14. Placing groove; 15. Chute; 16. Collection box; 17. Slide block; 18. Jack; 19. Plug post; 20. Rubber strip. Specific implementation manner

[0022] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0023] In the following description, many specific details are set forth to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0024] Embodiment 1

[0025] Please refer to Figures 1 - 5, the present utility model provides a technical solution: a waste heat recovery device for glass furnace exhaust gas, comprising a box body 1. The bottom surface of the box body 1 is fixedly installed with support feet, and the support feet are evenly distributed at the four corners of the bottom surface of the box body 1. The support feet are connected to the bottom surface of the box body 1 by means of bolts or welding. Such a connection method can ensure the stability and support force of the equipment and is convenient for later disassembly and maintenance. The material of the support feet can be selected as high-temperature resistant stainless steel, which can resist high temperature and corrosion in the furnace environment and ensure the long-term stable operation of the equipment. One side of the box body 1 is communicated with an air outlet pipe 2, and the other side is communicated with an air inlet pipe 3. The air outlet pipe 2 and the air inlet pipe 3 are fixed by means of flange or threaded connection. This connection method can not only ensure the sealing of gas flow but also facilitate later disassembly and cleaning and maintenance. The air inlet pipe 3 is used to connect the exhaust gas of the glass furnace. After the exhaust gas enters the box body 1, heat is recovered through a heat exchange device. The top surface of the box body 1 is communicated with a liquid inlet pipe 4, and the bottom surface of the box body 1 is communicated with a liquid outlet pipe 5. One end of each of the liquid inlet pipe 4 and the liquid outlet pipe 5 is communicated with a water distributor 6, and the surface of the water distributor 6 is communicated with heat exchange pipes 7. The heat exchange pipes 7 are arranged in a circular shape on the surface of the water distributor 6. The liquid inlet pipe 4 and the liquid outlet pipe 5 can be connected by welding or flange. This connection method can ensure the sealing and pressure resistance during the flow of hot water. The material of the water distributor 6 and the heat exchange pipes 7 can be selected as copper or stainless steel. Copper has good thermal conductivity and can effectively improve the waste heat recovery efficiency of the exhaust gas, while stainless steel has higher corrosion resistance and can ensure the durability and long life of the system. Hot water enters the heat exchange pipes 7 through the liquid inlet pipe 4 and is heated by the high-temperature exhaust gas in the heat exchange pipes 7, thereby recovering the waste heat in the exhaust gas. Finally, the heated hot water is discharged from the liquid outlet pipe 5 for subsequent use.

[0026] Please refer to Figures 1 - 5, an installation disk 8 is fixedly installed on the inner side of the box body 1, and a filter plate 9 is fixedly installed on the side surface of the installation disk 8. The installation disk 8 is connected by means of bolts or riveting, and this connection method can ensure the stability of the installation disk 8 and prevent the vibration generated by the exhaust gas flow from affecting the filtering effect of the filter plate 9. The filter plate 9 is used to filter the particulate matter in the exhaust gas, prevent pollutants from being directly discharged into the atmosphere, and improve the environmental protection effect. The material of the filter plate 9 can be high-temperature-resistant stainless steel or ceramic fiber. The stainless steel filter plate has high strength and wear resistance and is suitable for long-term use, while the ceramic fiber has good heat resistance and chemical corrosion resistance. A rotating rod 10 is arranged through the side surface of the filter plate 9. One end of the rotating rod 10 is fixedly installed with a fan blade 11, and the other end is fixedly installed with a vertical plate 12. The rotating rod 10 is connected to the filter plate 9 by means of a bearing or a sliding shaft sleeve to ensure that the rotating rod 10 can rotate flexibly, reduce friction, and extend the service life. The bearing connection method has the advantages of low friction and high efficiency and is suitable for the long-term operation of the equipment. When the exhaust gas enters the box body 1 through the intake pipe 3, the flow of the exhaust gas drives the fan blade 11 to rotate, and then drives the rotating rod 10 to rotate. The rotation of the rotating rod 10 drives the vertical plate 12 to rotate. A scraping plate 13 is fixedly installed on the side surface of the vertical plate 12, and the scraping plate 13 is attached to the filter plate 9. The material of the scraping plate 13 can be selected from wear-resistant rubber or polytetrafluoroethylene. The wear-resistant rubber has good elasticity and durability and can effectively protect the filter plate 9 from being scratched when cleaning the stains on the surface of the filter plate 9. The scraping plate 13 scrapes the surface of the filter plate 9 as the vertical plate 12 rotates, thereby cleaning the stains attached to the surface of the filter plate 9, preventing the filter plate 9 from being blocked, and improving its service life.

[0027] Embodiment 2

[0028] Please refer to Figures 4 - 5 , a collection mechanism is arranged on the surface of the box body 1. The collection mechanism includes a placement groove 14. The placement groove 14 is opened on the surface of the box body 1. A sliding groove 15 is opened on the inner wall of the placement groove 14. A slider 17 is slidably connected to the inner wall of the sliding groove 15, and a collection box 16 is fixedly installed on the top surface of the slider 17. The slider 17 is slidably connected to the sliding groove 15 by means of a guiding slide rail or a bearing to ensure that the collection box 16 slides smoothly and reduces friction and jamming phenomena. The matching design of the slider 17 and the sliding groove 15 simplifies the installation and disassembly process of the collection box 16, and the sliding connection method can improve the convenience and accuracy of the operation. An insertion hole 18 is opened on the inner wall of the box body 1, and an insertion post 19 is fixedly installed on the back surface of the collection box 16. The insertion post 19 is adapted to the size of the insertion hole 18, and a rubber strip 20 is fixedly installed on the surface of the insertion post 19. The material of the rubber strip 20 is natural rubber, which has good elasticity and sealing performance and can stably fix the collection box 16 on the box body 1 through friction. The rubber strips 20 are arranged in a circular shape on the surface of the insertion post 19, effectively improving the fixing effect of the collection box 16.

[0029] Working principle: The waste gas entering the glass furnace through the air outlet pipe 3 enters the heat storage water through the liquid inlet pipe 4. After the heat storage water enters the heat exchange pipe 7, it can be heated by the waste gas. At this time, the heat in the waste gas can be recovered. Finally, the heated heat storage water is discharged from the liquid outlet pipe 5. When the waste gas is discharged through the air outlet pipe 3, the filter plate 9 can filter the waste gas, thus improving the environmental protection effect. During the outward flow of the waste gas, the fan blade 11 can be driven to rotate. At this time, the fan blade 11 can drive the rotating rod 10 to rotate. Subsequently, the rotating rod 10 can drive the vertical plate 12 to rotate. At this time, the vertical plate 12 drives the scraper 13 to scrape the surface of the filter plate 9. At this time, the stains on the filter plate 9 can be cleaned, thereby reducing the probability of blockage of the filter plate 9 and increasing the service life of the filter plate 9. The utility model drives the rotation of the fan blade 11 and the rotating rod 10 through the flow of the waste gas, and then drives the scraper 13 to automatically scrape and clean the filter plate 9, which can effectively remove the stains on the surface of the filter plate 9, avoid blockage, extend the service life of the filter plate 9, reduce the need for manual cleaning, and reduce the maintenance cost. And the waste gas is filtered by the filter plate 9, effectively reducing the emission of harmful substances in the waste gas, improving the environmental protection effect, reducing pollution. At the same time, the mechanical linkage of the fan blade 11, the rotating rod 10 and the scraper 13 is driven by the flow of the waste gas itself for automatic cleaning operation, without additional power or control system. The provided collection box 16 can collect the stains brushed off the surface of the filter plate 9. When the stains need to be recycled, the staff only needs to pull the collection box 16 outwards. Subsequently, the collection box 16 can drive the plug post 19 to leave the jack 18, and at the same time, the collection box 16 drives the slider 17 to slide in the chute 15. At this time, the collection box 16 can be removed. When installing the collection box 16, only need to align the slider 17 under the collection box 16 and slide it into the chute 15 until the plug post 19 is inserted into the jack 18. At this time, due to the friction force generated between the rubber strip 20 and the jack 18, the collection box 16 can be fixed. The utility model has a detachable collection box 16. The staff only needs a simple pulling operation to easily remove and replace the collection box 16, improving the convenience of collecting and treating stains, reducing the complexity of cleaning and maintenance. At the same time, the collection box 16 is designed with the cooperation of the slider 17 and the plug post 19, simplifying the installation process. The staff can quickly align the collection box 16 with the chute 15 and insert it. After the plug post 19 enters the jack 18, it is fixed by the friction force, making the installation process simple and efficient, reducing the operation time and the probability of errors. And because the stains on the filter plate 9 are brushed off by the scraper 13 and collected in the collection box 16, this reduces the dependence on manual cleaning, ensures that the surface of the filter plate 9 always maintains a high cleanliness, thereby extending the service life of the filter plate 9 and maintaining the efficient operation of the equipment.

[0030] The above are only the preferred embodiments of the present utility model and do not limit the present utility model in other forms. Any person skilled in the relevant art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A waste heat recovery device for glass furnace flue gas, comprising a box body (1), characterized in that: One side of the box body (1) is communicated with an air outlet pipe (2), the other side of the box body (1) is communicated with an air inlet pipe (3), the top surface of the box body (1) is communicated with a liquid inlet pipe (4), the bottom surface of the box body (1) is communicated with a liquid outlet pipe (5), one ends of the liquid inlet pipe (4) and the liquid outlet pipe (5) are both communicated with a water distributor (6), the surface of the water distributor (6) is communicated with a heat exchange pipe (7), an installation disc (8) is fixedly installed inside the box body (1), a filter plate (9) is fixedly installed on the side surface of the installation disc (8), a rotating rod (10) is arranged through the side surface of the filter plate (9), a fan blade (11) is fixedly installed at one end of the rotating rod (10), a vertical plate (12) is fixedly installed at the other end of the rotating rod (10), and a scraping plate (13) is fixedly installed on the side surface of the vertical plate (12).

2. The waste heat recovery device for the exhaust gas of the glass furnace according to claim 1, wherein: The scraping plate (13) is attached to the filter plate (9), and the rotating rod (10) is rotatably connected to the filter plate (9).

3. The waste heat recovery device for the exhaust gas of the glass furnace according to claim 1, wherein: The heat exchange pipes (7) are arranged in a circular pattern on the surface of the water distributor (6).

4. The waste heat recovery device for the exhaust gas of the glass furnace according to claim 1, wherein: The bottom surface of the box body (1) is fixedly installed with supporting feet, and the supporting feet are evenly distributed at the four corners of the bottom surface of the box body (1).

5. The waste heat recovery device for the exhaust gas of the glass furnace according to claim 1, wherein: A collection mechanism is arranged on the surface of the box body (1), and the collection mechanism includes a placement groove (14), the placement groove (14) is opened on the surface of the box body (1), a sliding groove (15) is opened on the inner wall of the placement groove (14), a sliding block (17) is slidably connected to the inner wall of the sliding groove (15), a collection box (16) is fixedly installed on the top surface of the sliding block (17), a jack (18) is opened on the inner wall of the box body (1), a plug post (19) is fixedly installed on the back surface of the collection box (16), and a rubber strip (20) is fixedly installed on the surface of the plug post (19).

6. The waste heat recovery device for the exhaust gas of the glass furnace according to claim 5, characterized in that: The rubber strip (20) is made of natural rubber, and the rubber strips (20) are arranged in a circular pattern on the surface of the plug post (19).

7. The waste heat recovery device for the exhaust gas of a glass furnace according to claim 5, characterized in that: The plug post (19) is adapted to the size of the jack (18).

Citation Information

Patent Citations

  • A waste gas waste heat recovery device

    CN221036974U

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