Detection tool for detecting radian and arc length of segment bolt
By designing a test tool for detecting pipe sheet bolts, and measuring the chord length and chord height with the calibration plate, the problem of limited detection range in the prior art is solved, and efficient pipe sheet bolt detection is achieved.
Patent Information
- Application Number
- CN202422469528.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-12
AI Technical Summary
In the prior art, when the tube sheet bolts cannot be placed inside the arc groove, detection cannot be performed, resulting in limited detection range and reducing detection efficiency.
A detector including an operating table, pillar, support plate, limit assembly, measurement assembly, auxiliary limit assembly and drive assembly is designed. The chord length and chord height of the tube sheet bolt are measured through the first and second calibration plates, and the arc length and arc length are calculated to achieve a comprehensive inspection of the tube sheet bolt.
The detection range has been expanded, the detection efficiency has been improved, and the inspection of pipe sheet bolts has been ensured to meet the standards.
Smart Images

Figure CN223122140U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of segment bolt detection, and particularly to a detector for detecting the radian and arc length of segment bolts. Background Art
[0002] Segment bolts are fasteners used to connect segments in tunnel construction, which are divided into types such as circumferential, longitudinal, double-headed, and arc-shaped, with different strength grades and surface treatments. Segment bolts are key components connecting tunnel segments, and their quality is directly related to the safe operation of the tunnel. Therefore, in actual engineering, the detection of segment bolts is very important.
[0003] After retrieval, the existing patent (publication number: CN216115805U) discloses a subway segment bolt arc detection tool, including: a support, wherein the support at least includes an adjustment structure; a detection plate, arranged on the support and adjusted in height through the adjustment structure, wherein an arc-shaped groove is arranged on the detection plate, and the arc-shaped groove is adapted to the specified radian of the bolt. An arc-shaped groove is arranged on the detection plate. By placing the workpiece into the arc-shaped groove, it can be more intuitive to observe whether the radian of the bolt is correct, thereby reducing the operation amount of workers, reducing judgment errors, avoiding rework of finished products, and further reducing production costs. The above utility model can more intuitively observe whether the radian of the knife bolt is correct by placing the workpiece into the arc-shaped groove, thereby reducing the operation amount of workers and avoiding rework of finished products. However, this device needs to place the bolt into the arc-shaped groove for detection. When the bolt cannot be placed into the arc-shaped groove, the bolt cannot be detected, thus limiting the detection range of the bolt and reducing the detection efficiency of the device. Summary of the Utility Model
[0004] The utility model provides a detector for detecting the radian and arc length of segment bolts, which solves the problem in the related technology that when the bolt cannot be placed into the arc-shaped groove, the bolt cannot be detected, thus limiting the detection range of the bolt and reducing the detection efficiency of the device.
[0005] The technical solution of the utility model is as follows: A detector for detecting the radian and arc length of segment bolts, including: an operation table, both sides of the top end of the operation table are fixedly connected with columns, the top ends of the two columns are fixedly connected with support plates, a first limiting component is arranged at the top end of the operation table for limiting the segment bolt, a measuring component is arranged outside the first limiting component for measuring the segment bolt, an auxiliary limiting component is arranged above the first limiting component for auxiliary limiting the segment bolt, and a driving component is arranged at the lower end of the first limiting component for driving the first limiting component.
[0006] The measurement component includes a first calibration plate fixedly connected to the top outer wall of one side of the operating table. A first scale is provided at the top of the first calibration plate. A second calibration plate is fixedly connected to one side of the first calibration plate, and the second calibration plate is fixedly connected to the top outer wall of the operating table. A second scale is provided on the outer wall of one end of the second calibration plate.
[0007] Preferably, the first limiting component includes a first limiting seat provided on the top of the operating table, and a first fixing screw is fixedly connected to the bottom outer wall of the first limiting seat.
[0008] Preferably, the first limiting component further includes engaging holes opened at the four corners of the top of the first limiting seat, and a measuring rod is fixedly connected to the outer wall of one end of the first limiting seat.
[0009] Preferably, the auxiliary limiting component includes a slide rail opened on the bottom outer wall of the support plate, and a slider is slidably connected to the inner wall of the slide rail.
[0010] Preferably, the auxiliary limiting component further includes an electric telescopic rod fixedly connected to the bottom outer wall of the slider.
[0011] Preferably, the auxiliary limiting component further includes a second fixing screw fixedly connected to the bottom of the electric telescopic rod.
[0012] Preferably, the auxiliary limiting component further includes a second limiting seat threadedly connected to the bottom outer wall of the second fixing screw, and engaging rods are fixedly connected to the four corners of the bottom of the second limiting seat.
[0013] Preferably, the driving component includes a motor fixedly connected to the inner wall of one end of the operating table, and a lead screw is fixedly connected to the output end of the motor. The other end of the lead screw is rotatably connected to the inner wall of the other end of the operating table.
[0014] Preferably, the driving component further includes a threaded sleeve threadedly connected to the outer wall of the lead screw, and a connecting rod is connected to the top of the threaded sleeve.
[0015] Preferably, the driving component further includes a chute penetrating through the top outer wall of the operating table, the chute is slidably connected to the connecting rod, and the top of the connecting rod is threadedly connected to the outer wall of the first fixing screw.
[0016] The working principle and beneficial effects of the present utility model are as follows:
[0017] In the present utility model, the two ends of the segment bolt are measured through the first scale on the first calibration plate, so as to measure the chord length of the segment bolt. Then, the chord height of the segment bolt is measured through the second scale on the second calibration plate. The arc length and the radian corresponding to the segment bolt are calculated through the chord length and the chord height of the segment bolt, so that it can be detected whether the segment bolt meets the standard through the arc length and the radian, avoiding the reduction of the detection efficiency caused by the device being unable to detect the segment bolt, thereby improving the detection range of the device and further improving the detection efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present utility model will be further described in detail below with reference to the drawings and specific embodiments.
[0019] Figure 1 is a front view structural schematic diagram proposed for the present utility model;
[0020] Figure 2 is a front view sectional structural schematic diagram proposed for the present utility model;
[0021] Figure 3 is an unfolded structural schematic diagram of the first limiting component, the driving component and the auxiliary limiting component proposed for the present utility model;
[0022] Figure 4 is a partially unfolded structural schematic diagram of the first limiting component and the auxiliary limiting component proposed for the present utility model;
[0023] In the figure: 1, operating table; 2, support column; 3, support plate; 4, first limiting component; 401, first limiting seat; 402, engaging hole; 403, first fixing screw; 404, measuring rod; 5, measuring component; 501, first calibration plate; 502, first scale; 503, second calibration plate; 504, second scale; 6, driving component; 601, motor; 602, lead screw; 603, threaded sleeve; 604, connecting rod; 605, sliding groove; 7, auxiliary limiting component; 701, slide rail; 702, slider; 703, electric telescopic rod; 704, second fixing screw; 705, second limiting seat; 706, engaging rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts fall within the scope of the present utility model.
[0025] The embodiments of the present application disclose a jig for detecting the radian and arc length of segment bolts. Please refer to Figure 1And Figure 2 A fixture for detecting the radian and arc length of segment bolts, comprising: an operating table 1, two sides of the top end of the operating table 1 are fixedly connected with support columns 2, the top ends of the two support columns 2 are fixedly connected with support plates 3, a first limiting component 4 is arranged on the top end of the operating table 1 for limiting the segment bolts, a measuring component 5 is arranged outside the first limiting component 4 for measuring the segment bolts, an auxiliary limiting component 7 is arranged above the first limiting component 4 for assisting in limiting the segment bolts, and a driving component 6 is arranged at the lower end of the first limiting component 4 for driving the first limiting component 4. The measuring component 5 includes a first calibration plate 501 fixedly connected to the outer wall of one side of the top end of the operating table 1, a first scale 502 is arranged on the top end of the first calibration plate 501, a second calibration plate 503 is fixedly connected to one side of the first calibration plate 501, the second calibration plate 503 is fixedly connected to the outer wall of the top end of the operating table 1, a second scale 504 is arranged on the outer wall of one end of the second calibration plate 503. The first scale 502 arranged on the top end of the first calibration plate 501 is used for measuring the chord length at both ends of the segment bolt, and the second scale 504 arranged on one side of the second calibration plate 503 is used for measuring the chord height of the segment bolt.
[0026] Please refer to Figure 2 - Figure 3 The first limiting component 4 includes a first limiting seat 401 arranged on the top end of the operating table 1, a first fixing screw 403 is fixedly connected to the outer wall of the bottom end of the first limiting seat 401. The first limiting component 4 further includes engaging holes 402 opened at the four corners of the top end of the first limiting seat 401. A measuring rod 404 is fixedly connected to the outer wall of one end of the first limiting seat 401. The measuring rod 404 is located at the center of the first limiting seat 401, and the scale data pointed to by the center of the other end of the measuring rod 404 plus the radius of the segment bolt is the chord height of the outer diameter of the segment bolt. The driving component 6 includes a motor 601 fixedly connected to the inner wall of one end of the operating table 1, an output end of the motor 601 is fixedly connected with a lead screw 602, the other end of the lead screw 602 is rotatably connected to the inner wall of the other end of the operating table 1. The driving component 6 further includes a threaded sleeve 603 threadedly connected to the outer wall of the lead screw 602, a connecting rod 604 is connected to the top end of the threaded sleeve 603. The driving component 6 further includes a sliding groove 605 penetratingly opened on the outer wall of the top end of the operating table 1, the sliding groove 605 is slidably connected with the connecting rod 604, and the top end of the connecting rod 604 is threadedly connected to the outer wall of the first fixing screw 403. When detecting bolts of different sizes, the first fixing screw 403 is separated from the connecting rod 604, then the first limiting seat 401 with the first fixing screw 403 is removed, the first limiting seat 401 is removed and replaced, and the first fixing screw 403 at the bottom end of the new first limiting seat 401 is threadedly fixed to the connecting rod 604.
[0027] Please refer to Figure 2 - Figure 4, the auxiliary limit component 7 includes a slide rail 701 opened on the outer wall of the bottom end of the support plate 3. A slider 702 is slidably connected to the inner wall of the slide rail 701. The auxiliary limit component 7 further includes an electric telescopic rod 703 fixedly connected to the outer wall of the bottom end of the slider 702. The auxiliary limit component 7 further includes a second fixing screw 704 fixedly connected to the bottom end of the electric telescopic rod 703. When it is necessary to replace the new second limit seat 705, separate the second limit seat 705, then remove the second limit seat 705 for replacement, and thread-fix the new second limit seat 705 to the second fixing screw 704. The auxiliary limit component 7 further includes a second limit seat 705 threadedly connected to the outer wall of the bottom end of the second fixing screw 704. Four corners of the bottom end of the second limit seat 705 are fixedly connected with engaging rods 706. The engaging rods 706 are fixedly engaged with the engaging holes 402 at the top end of the first limit seat 401. When the first limit seat 401 drives the segment bolt to move, the second limit seat 705 is driven to move by the first limit seat 401. The electric telescopic rod 703 is driven to move by the second limit seat 705. The slider 702 is driven to move on the slide rail 701 by the electric telescopic rod 703, thereby driving the segment bolt to move.
[0028] Working principle and usage process: First, the lower half of the center of the segment bolt to be detected is snap-connected to the inner wall of the top end of the first limit seat 401. Then, start the electric telescopic rod 703. The output end of the electric telescopic rod 703 drives the second limit seat 705 to move downward. The engaging rod 706 is driven to move downward by the second limit seat 705, so that the engaging rod 706 is fixedly engaged with the engaging hole 402 at the top end of the first limit seat 401, and the second limit seat 705 fixedly engages the upper half of the segment bolt. Then, start the motor 601. The output end of the motor 601 drives the lead screw 602 to rotate. The lead screw 602 drives the threaded sleeve 603 to drive. The connecting rod 604 is driven to move on the chute 605 in the direction of the first calibration plate 501 by the threaded sleeve 603. The first limit seat 401 is driven to move in the direction of the first calibration plate 501 by the connecting rod 604. The segment bolt is driven to move in the direction of the first calibration plate 501 by the first limit seat 401, so that both ends of the segment bolt are respectively in contact with one side surface of the first calibration plate 501. At this time, the chord length of the segment bolt is read through the first scale 502 on the first calibration plate 501. At the same time, the measuring rod 404 is driven to move in the direction of the first calibration plate 501 by the first limit seat 401. Then, the chord height of the segment bolt is read through the data pointed by the other end of the measuring rod 404 to the second scale 504. The arc length and the central angle corresponding to the segment bolt are calculated through the chord length and the chord height. When the chord length and the chord height of the segment bolt are inconsistent with the standard data and are not proportional, the segment bolt does not meet the standard.
[0029] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An inspection tool for detecting the radian and arc length of segment bolts, comprising: Operating platform (1), characterized in that two sides of the top of the operating platform (1) are fixedly connected with columns (2), the tops of the two columns (2) are fixedly connected with support plates (3), a first limiting component (4) is arranged on the top of the operating platform (1) for limiting the segment bolts, a measuring component (5) is arranged outside the first limiting component (4) for measuring the segment bolts, an auxiliary limiting component (7) is arranged above the first limiting component (4) for auxiliary limiting the segment bolts, and a driving component (6) is arranged at the lower end of the first limiting component (4) for driving the first limiting component (4); The measuring component (5) includes a first calibration plate (501) fixedly connected to the outer wall of one side of the top of the operating platform (1), a first scale (502) is arranged on the top of the first calibration plate (501), a second calibration plate (503) is fixedly connected to one side of the first calibration plate (501), the second calibration plate (503) is fixedly connected to the outer wall of the top of the operating platform (1), and a second scale (504) is arranged on the outer wall of one end of the second calibration plate (503).
2. The inspection tool for detecting the radian and arc length of segment bolts according to claim 1, wherein, The first limiting component (4) includes a first limiting seat (401) arranged on the top of the operating platform (1), and a first fixing screw (403) is fixedly connected to the outer wall of the bottom end of the first limiting seat (401).
3. The inspection tool for detecting the radian and arc length of segment bolts according to claim 2, wherein, The first limiting component (4) further includes engaging holes (402) opened at the four corners of the top of the first limiting seat (401), and a measuring rod (404) is fixedly connected to the outer wall of one end of the first limiting seat (401).
4. A fixture for detecting the radian and arc length of segment bolts according to claim 1, characterized in that, The auxiliary limiting component (7) includes a slide rail (701) opened on the outer wall of the bottom end of the support plate (3), and a slider (702) is slidably connected to the inner wall of the slide rail (701).
5. A fixture for detecting the radian and arc length of segment bolts according to claim 4, characterized in that The auxiliary limiting component (7) further includes an electric telescopic rod (703) fixedly connected to the outer wall of the bottom end of the slider (702).
6. The gauge for detecting the radian and arc length of segment bolts according to claim 5, wherein, The auxiliary limiting component (7) further includes a second fixing screw (704) fixedly connected to the bottom end of the electric telescopic rod (703).
7. A fixture for detecting the radian and arc length of segment bolts according to claim 6, characterized in that, The auxiliary limiting component (7) further includes a second limiting seat (705) threadedly connected to the outer wall of the bottom end of the second fixing screw (704), and engaging rods (706) are fixedly connected to the four corners of the bottom end of the second limiting seat (705).
8. The inspection tool for detecting the radian and arc length of segment bolts according to claim 2, characterized in that, The driving component (6) includes a motor (601) fixedly connected to the inner wall of one end of the operating platform (1), a lead screw (602) is fixedly connected to the output end of the motor (601), and the other end of the lead screw (602) is rotatably connected to the inner wall of the other end of the operating platform (1).
9. The inspection tool for detecting the radian and arc length of segment bolts according to claim 8, wherein The driving component (6) further includes a threaded sleeve (603) threadedly connected to the outer wall of the lead screw (602), and a connecting rod (604) is connected to the top end of the threaded sleeve (603).
10. The inspection tool for detecting the radian and arc length of segment bolts according to claim 9, wherein, The driving component (6) further includes a chute (605) penetratingly opened on the outer wall of the top of the operating platform (1), the chute (605) is slidably connected to the connecting rod (604), and the top end of the connecting rod (604) is threadedly connected to the outer wall of the first fixing screw (403).
Citation Information
Patent Citations
Subway segment bolt arc detection tool
CN216115805U