Instrument for accurately measuring friction coefficient of color master batch
By designing instruments that adjust the angle structure and place the structure, the problem of the friction coefficient of different types of masterbatches cannot be detected simultaneously in the prior art, and accurate measurement and improved detection efficiency are achieved.
Patent Information
- Application Number
- CN202422117363.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Existing friction coefficient instruments cannot detect friction coefficients on different types of masterbatches at the same time.
An instrument including an angle adjustment structure and a placement structure is designed. By rotating the placement structure, it tilts it, using contact sensors and vision sensors to detect the friction coefficient of different types of masterbatches, and accurately measure the friction coefficient by calculating the tangent value of the friction angle.
It realizes accurate detection of the friction coefficients of different types of color masterbatches, adapts to the detection needs of multiple color masterbatches, and improves detection efficiency and accuracy.
Smart Images

Figure CN223122823U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the field of masterbatch production, and particularly relates to an instrument for accurately measuring the friction coefficient of masterbatch. Background Technique
[0002] Silicone masterbatch, also known as masterbatch and masterbatch paste, is used for coloring various silicone products, suitable for the compression molding process, and is an essential raw material for coloring silicone products. Silicone masterbatch is a silicone masterbatch prepared by mixing special silicone raw rubber with various color powders and a variety of additives, used for coloring various silicone products, suitable for the compression molding process, and is divided into organic masterbatch, organic fluorescent masterbatch, and inorganic masterbatch according to the main properties;
[0003] The friction coefficient refers to the ratio of the frictional force between two surfaces to the vertical force acting on one of the surfaces, that is, the friction coefficient = frictional force ÷ vertical force. It is related to the roughness of the surface and has nothing to do with the size of the contact area. According to the nature of the motion, it can be divided into dynamic friction coefficient and static friction coefficient. Sliding friction is generated when two objects come into contact and slide relative to each other;
[0004] The reason why the masterbatch needs to measure the friction coefficient is that the size of the friction coefficient is directly related to the performance of the masterbatch during production and use. The masterbatch is detected by a friction coefficient tester.
[0005] The inventor found the following defects during the operation of the specific embodiment:
[0006] However, when the friction coefficient tester detects the friction coefficient of the masterbatch, the masterbatch slides inside the friction coefficient tester. However, this method can only detect the same type of masterbatch and cannot detect the friction coefficient of different types of masterbatch simultaneously according to production needs.
[0007] It should be noted that the above content belongs to the technical cognition scope of the inventor. Due to the vast and complex technical content in this field, the above content of this application does not necessarily constitute the prior art. Content of the Utility Model
[0008] 1. Technical problems to be solved by the utility model:
[0009] The utility model provides an instrument for accurately measuring the friction coefficient of masterbatch to solve the technical problems existing in the above background technique.
[0010] 2. Technical solution:
[0011] To achieve the above object, the technical solution provided by the present utility model is: an instrument for accurately measuring the coefficient of friction of masterbatch, including an angle adjustment structure, a placement structure is rotatably connected to the top of the angle adjustment structure, and a limiting structure is arranged on the top of the placement structure;
[0012] The placement structure includes a rotating shaft, a placement rack is arranged on one side of the rotating shaft, guide bars are arranged on the outer walls on both sides of the placement rack, a placement groove is opened on the top of the placement rack, the number of the placement grooves is set to be multiple, and the multiple placement grooves are equidistantly distributed on the top of the placement rack, and contact sensors are arranged on both sides of the placement groove.
[0013] Further, the angle adjustment structure includes a mounting plate, a mounting groove is opened in the middle of the top of the mounting plate, a transmission screw rod is rotatably connected inside the mounting groove, a moving block is arranged on the outer wall of the transmission screw rod, the moving block is slidably connected with the mounting groove, a push rod is rotatably connected to the top of the moving block, and one end of the push rod is rotatably connected to the bottom of the placement rack.
[0014] Further, a connecting block is arranged at one end of the top of the mounting plate, a connecting groove is opened inside the connecting block, a guide ring is arranged at the top of the connecting groove, a guide groove is opened inside the guide ring, the guide groove is slidably connected with the guide bar, and the connecting groove is rotatably connected with the rotating shaft.
[0015] Further, a bracket is arranged on the top of the placement rack, a vision sensor is arranged at the bottom of the bracket, and mounting holes are opened on both sides of the bracket.
[0016] Further, the limiting structure includes a sliding rod slidably connected inside the mounting hole, and a return spring is arranged between the sliding rod and the mounting hole.
[0017] Further, a top plate is arranged at the bottom of the sliding rod, and a limiting plate is arranged at the bottom of the top plate.
[0018] 3. Beneficial effects:
[0019] Adopting the technical solution provided by the present utility model, compared with the prior art, it has the following beneficial effects:
[0020] The present utility model can detect the coefficient of friction of different types of masterbatch through the rotatable placement structure. The placement structure rotates to make the placement structure inclined, and then different masterbatch slides on the inner wall of the placement groove. When some masterbatch cannot slide in the placement groove due to large friction, after the masterbatch at other positions slides, the placement structure is rotated continuously, so as to detect the coefficient of friction of other masterbatch. Description of the drawings
[0021] Figure 1 Schematic three - dimensional structure diagram of the present utility model;
[0022] Figure 2 Schematic three - dimensional sectional structure diagram of the angle - adjusting structure of the present utility model;
[0023] Figure 3 Schematic three - dimensional unfolded structure diagram of the placement structure and the limiting structure of the present utility model.
[0024] Reference numerals:
[0025] 1. Angle - adjusting structure; 101. Mounting plate; 102. Mounting groove; 103. Transmission lead screw; 104. Connecting block; 105. Connecting groove; 106. Guide ring; 107. Guide groove; 108. Moving block; 109. Push rod; 2. Placement structure; 201. Rotating shaft; 202. Placement rack; 203. Guide bar; 204. Placement groove; 205. Contact sensor; 206. Bracket; 207. Vision sensor; 208. Mounting hole; 3. Limiting structure; 301. Slide bar; 302. Return spring; 303. Top plate; 304. Limiting plate. Detailed implementation manners
[0026] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
[0027] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0028] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.
[0029] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", "provided with", "arranged on" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Embodiment
[0030] Refer to the attached Figures 1 - 3 , an instrument for accurately measuring the coefficient of friction of masterbatch, comprising an angle adjustment structure 1, a placement structure 2 is rotatably connected to the top of the angle adjustment structure 1, and a limiting structure 3 is arranged on the top of the placement structure 2;
[0031] The placement structure 2 includes a rotating shaft 201, a placement rack 202 is arranged on one side of the rotating shaft 201, guiding strips 203 are arranged on the outer walls on both sides of the placement rack 202, a placement groove 204 is opened on the top of the placement rack 202, the number of the placement grooves 204 is set to be multiple, and the multiple placement grooves 204 are equidistantly distributed on the top of the placement rack 202. Contact sensors 205 are arranged on both sides of the placement groove 204. When it is necessary to detect the coefficient of friction of the masterbatch, place the masterbatch at one end of the placement groove 204 and make it fit with the limiting plate 304, then start the motor. The motor drives the transmission lead screw 103 to rotate, the transmission lead screw 103 drives the moving block 108 to move, and the moving block 108 pushes the placement rack 202 to rotate along the connection position between the rotating shaft 201 and the connection block 104 through the push rod 109. And the guiding strips 203 on the outer wall of the placement rack 202 slide on the inner wall of the guiding groove 107. Then pull the limiting structure 3 outwards, the limiting plate 304 disengages from the masterbatch, so that the masterbatch slides on the inner wall of the placement groove 204. After the contact sensor 205 at one end where the masterbatch disengages slides, it contacts the contact sensor 205 at the other end. Calculate the sliding time of the masterbatch. The inclined plane angle when the masterbatch starts to slide is the friction angle, and the coefficient of friction can be calculated through the tangent value of the friction angle.
[0032] Further, the angle adjustment structure 1 includes a mounting plate 101. An installation groove 102 is formed in the middle of the top of the mounting plate 101. A transmission lead screw 103 is rotatably connected inside the installation groove 102. A moving block 108 is arranged on the outer wall of the transmission lead screw 103. The moving block 108 is slidably connected to the installation groove 102. A push rod 109 is rotatably connected to the top of the moving block 108. One end of the push rod 109 is rotatably connected to the bottom of the placement rack 202. When the motor is started, the motor drives the transmission lead screw 103 to rotate. The transmission lead screw 103 drives the moving block 108 on the outer wall to move, causing the moving block 108 to drive the push rod 109 to move. Then the push rod 109 pushes the placement structure 2 to rotate for adjusting the angle of the placement structure 2.
[0033] Further, a connecting block 104 is arranged at one end of the top of the mounting plate 101. A connecting groove 105 is formed inside the connecting block 104. A guiding ring 106 is arranged at the top of the connecting groove 105. A guiding groove 107 is formed inside the guiding ring 106. The guiding groove 107 is slidably connected to a guiding strip 203. The connecting groove 105 is rotatably connected to a rotating shaft 201. When the rotating shaft 201 rotates, the rotating shaft 201 rotates on the inner wall of the connecting groove 105. At the same time, the guiding strip 203 slides on the inner wall of the guiding groove 107. While the guiding groove 107 limits the angle of the placement rack 202, a scale is arranged on the outer wall of the guiding ring 106, and the rotation angle of the placement rack 202 can be seen.
[0034] Further, a bracket 206 is arranged at the top of the placement rack 202. A vision sensor 207 is arranged at the bottom of the bracket 206. Mounting holes 208 are formed on both sides of the bracket 206. Whether the color masterbatch placed inside the placement groove 204 slides can be detected by the provided vision sensor 207. When no color masterbatch passes through the vision sensor 207 and the color masterbatch at other positions contacts the contact sensor 205, the placement rack 202 continues to rotate by a certain angle so that the subsequent color masterbatch can slide on the inner wall of the placement groove 204.
[0035] Further, the limiting structure 3 includes a slide bar 301 slidably connected inside the mounting hole 208. A return spring 302 is arranged between the slide bar 301 and the mounting hole 208. A top plate 303 is arranged at the bottom of the slide bar 301. A limiting plate 304 is arranged at the bottom of the top plate 303. The limiting plate 304 aligns with the placement groove 204. When the top plate 303 is pulled upward, the top plate 303 drives the limiting plate 304 to disengage from the placement groove 204 and release the limitation on the color masterbatch, enabling the color masterbatch to slide inside the placement groove 204.
[0036] The above-described embodiments merely represent certain implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all fall within the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.
Claims
1. An instrument for accurately measuring the coefficient of friction of masterbatch, characterized in that: including an angle adjustment structure (1), a placement structure (2) is rotatably connected to the top of the angle adjustment structure (1), and a limiting structure (3) is arranged on the top of the placement structure (2); the placement structure (2) includes a rotating shaft (201), a placement rack (202) is arranged on one side of the rotating shaft (201), guiding bars (203) are arranged on the outer walls on both sides of the placement rack (202), a placement groove (204) is formed in the top of the placement rack (202), the number of the placement grooves (204) is set to be multiple, and the multiple placement grooves (204) are equidistantly distributed on the top of the placement rack (202), and contact sensors (205) are arranged on both sides of the placement groove (204).
2. The instrument for accurately measuring the coefficient of friction of masterbatch according to claim 1, wherein: the angle adjustment structure (1) includes a mounting plate (101), a mounting groove (102) is formed in the middle of the top of the mounting plate (101), a transmission lead screw (103) is rotatably connected to the inside of the mounting groove (102), a moving block (108) is arranged on the outer wall of the transmission lead screw (103), the moving block (108) is slidably connected to the mounting groove (102), a push rod (109) is rotatably connected to the top of the moving block (108), and one end of the push rod (109) is rotatably connected to the bottom of the placement rack (202).
3. An instrument for accurately measuring the coefficient of friction of color masterbatch according to claim 2, characterized in that: a connecting block (104) is arranged at one end of the top of the mounting plate (101), a connecting groove (105) is formed in the connecting block (104), a guiding ring (106) is arranged at the top of the connecting groove (105), a guiding groove (107) is formed in the guiding ring (106), the guiding groove (107) is slidably connected to the guiding bar (203), and the connecting groove (105) is rotatably connected to the rotating shaft (201).
4. An instrument for accurately measuring the coefficient of friction of masterbatch, according to claim 1, characterized in that: a support (206) is arranged on the top of the placement rack (202), a vision sensor (207) is arranged at the bottom of the support (206), and mounting holes (208) are formed on both sides of the support (206).
5. An instrument for accurately measuring the coefficient of friction of color masterbatch according to claim 1, characterized in that: the limiting structure (3) includes a sliding rod (301) slidably connected to the inside of the mounting hole (208), and a return spring (302) is arranged between the sliding rod (301) and the mounting hole (208).
6. The instrument for accurately measuring the coefficient of friction of color masterbatch according to claim 5, characterized in that: a top plate (303) is arranged at the bottom of the sliding rod (301), and a limiting plate (304) is arranged at the bottom of the top plate (303).