Multi-angle detection device based on chip inductor
Through the full-angle mechanism and drive mechanism combined with the three-dimensional scale line, the high cost and inaccurate positioning problems caused by multiple vision modules are solved, and low-cost and high-quality chip inductance detection is achieved.
Patent Information
- Application Number
- CN202422164013.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing chip inductance detection device requires multiple visual modules, resulting in high cost and inaccurate positioning and cumbersome data processing.
The full-angle mechanism and driving mechanism are adopted, combined with three-dimensional scale lines and planar scale lines, to reduce the number of visual modules and achieve accurate positioning.
It realizes low-cost and high-quality chip inductor detection, and obtains accurate data through full-angle detection.
Smart Images

Figure CN223122845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vision detection, in particular to a multi-angle detection device for chip inductors. Background Technique
[0002] After the production and processing of chip inductors, the traditional method is to manually conduct external vision inspection, only checking whether there is damage on the surface of the chip inductor by the naked eye.
[0003] It is found that the publication (announcement) number: CN218470562U discloses a multi-angle vision detection device for chip inductors. By means of two support frames carrying multiple vision modules, the vision modules can clearly and magnify the inspection of whether there are cracks or damages on the surface of the chip inductor.
[0004] However, the above technical solutions still have the following deficiencies:
[0005] When detecting chip inductors, multiple vision modules are required for detection. Multiple vision modules not only have high costs, but also have a large amount of positioning data, which leads to cumbersome centralized data processing. At the same time, the positions of the vision modules are not accurately positioned, and re-operation is required when re-detection is needed. Content of the Utility Model
[0006] Aiming at the deficiencies of the prior art, the utility model provides a multi-angle detection device for chip inductors, which solves the problems raised in the above background technique.
[0007] To achieve the above purposes, the utility model is realized through the following technical solutions: A multi-angle detection device for chip inductors includes a chassis. The lower end of the chassis is fixedly connected with support legs. The upper end of the chassis is rotatably connected with a detection disk. The connecting end of the detection disk penetrates through the chassis. The lower end of the chassis is fixedly connected with a connecting seat. A full-angle mechanism is arranged on the upper end of the detection disk. A vision module is movably arranged on the full-angle mechanism. A driving mechanism is arranged at the lower end of the chassis. The driving mechanism is matched and connected with the connecting seat, and the driving mechanism is matched and connected with the connecting end of the detection disk.
[0008] Further, the full-angle mechanism includes: a cross semi-circular support frame. The four corners of the cross semi-circular support frame are fixedly connected with the outer side surface of the chassis. A moving through hole is opened inside the cross semi-circular support frame. The vision module is slidably arranged inside the moving through hole in a matching manner. A fixing button is arranged at the upper end of the vision module.
[0009] Further, the driving mechanism includes: a motor. The output end of the motor is connected with a speed reducer. The output end of the speed reducer is inserted and arranged with the connecting end of the detection disk.
[0010] Furthermore, a three-dimensional scale line is fixedly connected to the side wall of the cross semi-circular support frame, and the end of the vision module is arranged in matching correspondence with the three-dimensional scale line.
[0011] Furthermore, anti-slip marks are fixedly connected to the upper end surface of the detection disc. The number of anti-slip marks is set to be multiple, and the spacing is equal.
[0012] Furthermore, a planar scale line is fixedly connected to the upper edge of the chassis, and a pointer is fixedly connected to the upper edge of the upper end surface of the detection disc. The pointer is arranged in corresponding matching with the planar scale line.
[0013] Furthermore, the anti-slip mark is in a cross shape.
[0014] Compared with the above background art, the multi-angle detection device for chip inductors provided by the present application includes a detection device with very mature technology today, and a full-angle mechanism and a driving mechanism as the core components. Its principle relies on the cross semi-circular support frame on the detection disc to provide a track for the vision module to move, and cooperate with the rotating detection disc to achieve all-round vision detection, thereby achieving low-cost and high-quality detection data.
[0015] The utility model provides a multi-angle detection device for chip inductors. Compared with the prior art, it has the following beneficial effects:
[0016] For the multi-angle detection device for chip inductors, by setting a full-angle mechanism and a driving mechanism, the full-angle mechanism can cooperate with the driving mechanism to reduce the number of vision modules, and can accurately position the detection position of the inductor in cooperation with the three-dimensional scale line and the planar scale line, thereby obtaining accurate data. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of the whole of the utility model;
[0018] Figure 2 is a schematic structural diagram of the driving mechanism of the utility model;
[0019] Figure 3 is Figure 1 the enlarged structural diagram at A in
[0020] Figure 4 is Figure 2 the enlarged structural diagram at B in
[0021] In the figure: 1, support leg; 2, chassis; 3, detection disc; 4, connection seat; 5, motor; 6, speed reducer; 7, cross semi-circular support frame; 8, moving perforation; 9, vision module; 10, fixing button; 11, three-dimensional scale line; 12, anti-slip mark; 13, pointer; 14, planar scale line. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0023] Please refer to Figures 1-4 , the present invention provides a technical solution: a multi-angle detection device based on a chip inductor, including a chassis 2, a support leg 1 is fixedly connected to the lower end of the chassis 2, a detection disk 3 is rotatably connected to the upper end of the chassis 2, the connection end of the detection disk 3 penetrates through the chassis 2, a connection seat 4 is fixedly connected to the lower end of the chassis 2, a full-angle mechanism is arranged on the upper end of the detection disk 3, a vision module 9 is movably arranged on the full-angle mechanism, a driving mechanism is arranged at the lower end of the chassis 2, the driving mechanism is matched and connected with the connection seat 4, and the driving mechanism is matched and connected with the connection end of the detection disk 3; a support leg 1 is arranged at the lower end of the chassis 2, the support leg 1 supports the whole, a detection disk 3 is rotatably arranged at the upper end of the chassis 2, the inductor to be detected is placed at the center of the detection disk 3, a full-angle mechanism is arranged at the upper end of the detection disk 3, a vision module 9 is arranged on the full-angle mechanism, the vision module 9 can be movably arranged on the full-angle mechanism, a driving mechanism is arranged at the lower end of the chassis 2, the driving mechanism is matched and connected with the detection disk 3, and is fixed to the lower end of the chassis 2 through the connection seat 4, and the driving mechanism drives the detection disk 3 to slowly rotate in the chassis 2, and cooperate with the upper full-angle mechanism to achieve dead-angle-free detection of the upper end surface, and there is no occlusion between the used vision modules 9, the number is small, and thus the use cost is low.
[0024] As Figure 1 and Figure 4 shown, the full-angle mechanism includes: a cross semi-circular support frame 7, the four corners of the cross semi-circular support frame 7 are fixedly connected to the outer side surface of the chassis 2, a moving through hole 8 is opened in the cross semi-circular support frame 7, the vision module 9 is arranged to be slidably matched in the moving through hole 8, a fixing button 10 is arranged at the upper end of the vision module 9, a moving through hole 8 is opened in the cross semi-circular support frame 7, the vision module 9 moves in the moving through hole 8, and the moving through hole 8 penetrates through the cross semi-circular support frame 7. In this way, only two vision modules 9 and the rotating detection disk 3 are needed for omnidirectional detection, thereby reducing the use cost and having no vision occlusion.
[0025] As Figure 2As shown in the figure, the driving mechanism includes: a motor 5, the output end of the motor 5 is connected to a speed reducer 6, the output end of the speed reducer 6 is inserted and arranged with the connection end of the detection disk 3, the motor 5 is arranged at the lower end of the chassis 2, and a speed reducer 6 is connected to the output end of the motor 5. By the speed reducer 6, the rotation speed of the detection disk 3 is reduced, so that the detection effect can be achieved more accurately, visual ghosting can be reduced, and the detection position of the inductor can be accurately located.
[0026] As Figure 4 shown in the figure, a three-dimensional scale line 11 is fixedly connected to the side wall of the cross semi-circular support frame 7, the end of the vision module 9 is arranged to match the three-dimensional scale line 11, and the vision module 9 can be moved on the cross semi-circular support frame 7 by loosening the fixing knob 10. When moving, the position is adjusted according to the three-dimensional scale line 11, and the three-dimensional scale line 11 is arranged on the four side walls of the cross semi-circular support frame 7, so that the operator can conveniently view the accurate position of the vision module 9.
[0027] As Figure 3 shown in the figure, an anti-slip mark 12 is fixedly connected to the upper end surface of the detection disk 3, the number of the anti-slip marks 12 is set to be multiple, and the spacing is equal. The anti-slip mark 12 is fixed on the upper end of the detection disk 3. In this way, when the inductor is placed on the detection disk 3, it can rotate stably with the rotation of the detection disk 3 without being fixed, improving the placement stability of the inductor.
[0028] As Figure 3 shown in the figure, a plane scale line 14 is fixedly connected to the upper end edge of the chassis 2, a pointer 13 is fixedly connected to the upper end surface edge of the detection disk 3, the pointer 13 is arranged to correspond and match with the plane scale line 14, and the plane scale line 14 can cooperate with the pointer 13 to locate the circumferential rotation angle of the inductor, so as to facilitate the observer to observe the inductor and assist in the accurate positioning of the rotation of the inductor.
[0029] As Figure 3 shown in the figure, the anti-slip mark 12 is in a cross shape. The cross-shaped anti-slip mark 12 can provide anti-slip effects at the four corners of the lower end of the inductor, so as to achieve a better anti-slip effect.
[0030] The above is only a preferred embodiment of the present invention, and does not impose any form of limitation on the present invention. Although the present invention has been disclosed as above with the preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to obtain an equivalent embodiment with equivalent changes. However, as long as it does not depart from the technical content of the present invention, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. An apparatus for multi-angle detection of a patch inductor, comprising a chassis (2), and support legs (1) fixedly connected to the lower end of the chassis (2), characterized in that, A detection disk (3) is rotatably connected to the upper end of the chassis (2). The connection end of the detection disk (3) penetrates through the chassis (2). A connection seat (4) is fixedly connected to the lower end of the chassis (2). A full-angle mechanism is arranged on the upper end of the detection disk (3). A vision module (9) is movably arranged on the full-angle mechanism. A driving mechanism is arranged at the lower end of the chassis (2). The driving mechanism is connected to the connection seat (4) in a matching manner and is connected to the connection end of the detection disk (3) in a matching manner.
2. The multi-angle detection device for patch inductors according to claim 1, wherein, The full-angle mechanism includes: A cross semi-circular support frame (7). The four corners of the cross semi-circular support frame (7) are fixedly connected to the outer side surface of the chassis (2). A moving through hole (8) is formed in the cross semi-circular support frame (7). The vision module (9) is arranged to be slidably matched in the moving through hole (8). A fixing button (10) is arranged at the upper end of the vision module (9).
3. The multi-angle detection device for patch inductors according to claim 2, wherein The driving mechanism includes: A motor (5). The output end of the motor (5) is connected to a speed reducer (6). The output end of the speed reducer (6) is inserted into the connection end of the detection disk (3).
4. The multi-angle detection device for chip inductors according to claim 2, wherein, A three-dimensional scale line (11) is fixedly connected to the side wall of the cross semi-circular support frame (7). The end of the vision module (9) is arranged to be correspondingly matched with the three-dimensional scale line (11).
5. The multi-angle detection device for chip inductors according to claim 2, characterized in that, Anti-slip marks (12) are fixedly connected to the upper end surface of the detection disk (3). The number of the anti-slip marks (12) is multiple and they are arranged at equal intervals.
6. The multi-angle detection device for chip inductors according to claim 2, wherein A planar scale line (14) is fixedly connected to the upper end edge of the chassis (2). A pointer (13) is fixedly connected to the upper end surface edge of the detection disk (3). The pointer (13) is arranged to be correspondingly matched with the planar scale line (14).
7. The multi-angle detection device for chip inductors according to claim 5, wherein, The anti-slip marks (12) are in a cross shape.
Citation Information
Patent Citations
Multi-angle visual inspection device for chip inductor
CN218470562U