Modularized power conversion connector

Through modular design and floating frame structure, the problem of rigid interface configuration of the battery swap connector is solved, the flexibility and standardization of the interface is achieved, and the development costs are reduced.

CN223124271UActive Publication Date: 2025-07-18SICHUAN YONGGUI SCI & TECH CO LTD
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Patent Information

Application Number
CN202422339330.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-18
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing power exchange connector interface is rigid and cannot flexibly adapt to market demand, resulting in a wide variety of products and high development costs, which increases the development threshold.

Method used

The modular design adopts a floating frame and spring structure to make the wiring frame float in the frame hole, realizing the integration and guidance of different types of interfaces.

Benefits of technology

It reduces the development threshold and usage cost, realizes the flexibility and standardization of interfaces, reduces the types of interfaces, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a modularized power conversion connector which comprises a frame plate, a plurality of supporting columns are arranged on the frame plate, a floating frame is connected to the supporting columns, springs are sleeved on the supporting columns between the floating frame and the frame plate, the floating frame comprises a top plate and a bottom plate which are provided with frame holes, a wiring frame is arranged in the frame holes, and the top plate and the bottom plate are provided with wiring holes. At least one side face of the wiring frame is provided with a protruding part, the protruding part is arranged between the bottom plate and the top plate in a limiting mode, and the wiring frame can move in the frame hole of the floating frame. According to the connector of the scheme, different types of interfaces can be integrated into one wiring frame through different combinations, the wiring frame can be in a floating state in the frame hole by arranging different springs, and when the connector is subjected to external force, the plugging interface in the wiring frame can conduct flat plugging correction under the floating acting force.
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Description

Technical Field

[0001] The utility model relates to the field of connectors, and particularly to a modular power swapping connector. Background Art

[0002] Existing power swapping connectors have similar basic functions but different interface configurations, that is, different current-carrying capacities and signal path configurations. Traditional power swapping connectors have inflexible configurations and cannot adapt to market demands flexibly. In the face of changing customer demands, new products have to be developed and molds have to be invested, resulting in a large variety of market products, numerous installation interfaces and mating interfaces, increasing the development costs of upstream enterprises, raising the development threshold of power swapping products, and being unfavorable to the development of the industry. Content of the Utility Model

[0003] The purpose of the utility model is to reduce its installation interfaces, standardize its mating interfaces, and lower the development threshold and usage costs by improving the modular configuration of the connector contact parts and the framed design of the structural parts.

[0004] To achieve the above purpose, the solution of the utility model is as follows:

[0005] A modular power swapping connector, comprising:

[0006] A frame plate, on which a plurality of support columns are arranged. A floating frame is connected to the support columns, and a spring is sleeved on the support columns between the floating frame and the frame plate.

[0007] The floating frame includes a top plate and a bottom plate with frame holes. A wiring frame is arranged in the frame holes. At least one side of the wiring frame is provided with a protruding part, and the protruding part is limitedly arranged between the bottom plate and the top plate.

[0008] The wiring frame can move within the frame holes of the floating frame.

[0009] In the above technical solution, the inner diameter size of the frame holes is larger than the outer diameter size of the wiring frame.

[0010] In the above technical solution, a guiding structure is arranged on the outer side of the wiring frame, and a groove is arranged on the frame hole corresponding to the guiding structure.

[0011] In the above technical solution, a limiting shaft is arranged between the bottom plate and the top plate, a positioning shaft is arranged on the wiring frame, and two ends of a tension spring are connected to the limiting shaft and the positioning shaft.

[0012] In the above technical solution, there are four groups of positioning shafts and limiting shafts, and each group of tension springs corresponds to a corner of the wiring frame.

[0013] In the above technical solution, the outer sides of the four corners of the wiring frame are arc structures, and each arc structure is in contact with a tension spring.

[0014] In the above technical solution, a plurality of key grooves are arranged in parallel in the connection frame, and the key grooves are used for limiting and connecting the plug-in interfaces.

[0015] In the above technical solution, each key groove can be connected to a different plug-in interface..

[0016] In the above technical solution, the plug-in interface includes one or more of a power pin module, a signal module, a grounding module, and a fluid module

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the present utility model are as follows:

[0018] The connector of this solution can integrate different types of interfaces into a connection frame through different combinations, and by setting different springs, the connection frame can be in a floating state within the frame hole. When subjected to an external force, the plug-in interfaces in the connection frame can be guided for flat insertion under the floating force. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present utility model will be described by way of examples and with reference to the accompanying drawings, where:

[0020] Figure 1 is a schematic diagram of the overall structure of the embodiment;

[0021] Figure 2 is an exploded view of the structure of the floating frame;

[0022] Figure 3 is a schematic diagram of the overall connection frame;

[0023] Figure 4 is a schematic diagram of the structure for assembling the plug-in interface;

[0024] Among them: 1 is the frame plate, 2 is the spring, 3 is the bottom plate, 4 is the top plate, 5 is the connection frame, 5-1 is the convex edge, 5-2 is the positioning shaft, 5-3 is the guide post, 5-4 is the key hole, 6 is the frame hole, 7 is the sleeve, 8 is the tension spring, and 9 is the limit shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] All features disclosed in this specification, or all steps in any method or process disclosed, except for mutually exclusive features and / or steps, can be combined in any manner.

[0026] Any feature disclosed in this specification (including any additional claims, abstract, and drawings), unless specifically stated, can be replaced by other equivalent or features with a similar purpose. That is, unless specifically stated, each feature is only an example of a series of equivalent or similar features.

[0027] The power exchange connector of this embodiment, in which the wiring frame can float in three directions of X, Y, and Z under the action of external force.

[0028] As Figure 1 shown, it includes a frame plate 1. Support columns are provided at the four corners of the frame plate 1. Springs 2 are sleeved on each support column. A floating frame is arranged above the springs 2. The bottom plate 3 passes through the floating frame, so that the floating frame can compress the springs 2, and thus the floating frame can displace along the axial direction of the support column.

[0029] As Figure 2 shown, the floating frame includes a bottom plate 3 and a top plate 4. A fixed spatial structure is formed by connecting the bottom plate 3 and the top plate 4 through a sleeve 7. The sleeve 7 is used to set the support shaft, so that the support shaft can sequentially pass through the bottom plate 3, the sleeve 7, and the top plate 4.

[0030] Frame holes 6 are respectively arranged on the bottom plate 3 and the top plate 4. The frame holes 6 on the bottom plate 3 and the top plate 4 have the same size and are used to pass the wiring frame 5. A convex edge 5-1 is arranged on the outer side of the wiring frame 5. The size of the convex edge 5-1 is larger than that of the frame hole 6. During assembly, one end of the wiring frame 5 passes through the frame hole 6 of the top plate 4, and the convex edge 5-1 is limitedly arranged between the bottom plate 3 and the top plate 4. In this process, the wiring frame 5 is not physically connected to the top plate 3 and the bottom plate 4, so that the wiring frame 5 can move in the XY direction along the horizontal plane in the frame hole 6 and can also move in the Z direction perpendicular to the XY direction.

[0031] In order to ensure that the wiring frame 5 can be reset after moving, a limiting shaft 9 connected to the bottom plate 3 is arranged on the top plate 4. At the same time, a positioning shaft 5-2 is arranged on the convex edge 5-1. Both ends of a tension spring 8 are connected to the positioning shaft 5-2 and the limiting shaft 9. The tension spring 8 contacts the wiring frame 5, and the wiring frame 5 is reset by the elastic force of the tension spring 8.

[0032] In order to ensure the accuracy of the reset function, a tension spring 8 is respectively arranged at the corresponding positions of the four corners of the wiring frame 5. At the same time, the four corners of the wiring frame 5 are set as arc structures to increase the contact area. The wiring frame 5 is elastically limited by the four tension springs 8 to ensure that it can be reset after floating.

[0033] In order to further limit the wiring frame, guide columns 5-3 are arranged outside the symmetric sides of the wiring frame 5. Grooves are arranged in the frame holes 6 of the bottom plate 3 and the top plate 4 corresponding to the guide columns 5-3, so that the guide columns 5-3 can be limited to move within the range of the grooves.

[0034] As Figure 3 and Figure 4As shown, multiple keyholes 5-4 are provided inside the wiring frame 5, and different wiring interfaces can be installed using the keyholes. For example, the power meter module 10-1, the signal module 10-2, the grounding module, and the fluid module in the figure can assemble different wiring interfaces according to different requirements.

[0035] Of course, the wiring interface is not limited to a specific module and can be increased according to actual needs.

[0036] The present utility model is not limited to the foregoing specific embodiments. The present utility model extends to any new feature or any new combination disclosed in this specification, as well as any new method or process step or any new combination disclosed.

Claims

1. A modular power swapping connector, characterized in that Comprising: A frame plate, on which a plurality of support columns are arranged. A floating frame is connected to the support columns, and a spring is sleeved on the support columns between the floating frame and the frame plate. The floating frame includes a top plate and a bottom plate having frame holes. A wiring frame is arranged in the frame holes. At least one side of the wiring frame is provided with a protruding portion, and the protruding portion is limitedly arranged between the bottom plate and the top plate. The wiring frame can move within the frame holes of the floating frame.

2. The modular power exchange connector according to claim 1, wherein: The inner diameter of the frame holes is larger than the outer diameter of the wiring frame.

3. The modular power exchange connector according to claim 2, wherein: A guiding structure is arranged on the outer side of the wiring frame, and a groove is arranged on the frame holes corresponding to the guiding structure.

4. A modular battery swapping connector according to claim 1, characterized in that: A limiting shaft is arranged between the bottom plate and the top plate, and a positioning shaft is arranged on the wiring frame. The two ends of a tension spring are connected to the limiting shaft and the positioning shaft.

5. The modular power exchange connector according to claim 4, wherein: There are four groups of positioning shafts and limiting shafts, and each group of tension springs corresponds to one corner of the wiring frame.

6. The modular power exchange connector according to claim 5, wherein: The outer sides of the four corners of the wiring frame are arc structures, and each arc structure contacts a tension spring.

7. The modular battery swapping connector according to claim 1, wherein: A plurality of key grooves are arranged in parallel in the wiring frame, and the key grooves are used for limiting and connecting plug-in interfaces.

8. The modular power exchange connector according to claim 7, wherein: Each key groove can be connected to a different plug-in interface.

9. The modular power exchange connector according to claim 8, characterized in that: The plug-in interface includes one or more of a power pin module, a signal module, a grounding module, and a fluid module.