Fixed support and building assembly
Through the combined structure of integrated molded columns, covers and fasteners, the complex installation of existing photovoltaic components or other building components is solved, and cost reduction and convenient installation is achieved.
Patent Information
- Application Number
- CN202421670857.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The installation structure of existing photovoltaic modules or other building components on building roofs or purlins is complex, resulting in high manufacturing costs and difficult installation.
The combined structure of an integrated molded column is adopted, the cover and the fastener is threadedly connected to the second building member, and the cover is fixedly connected to the first building member. The fastener is arranged inside the first building member to realize simplified installation of the fixed support.
It reduces the material cost and manufacturing cost of fixed support, simplifies the installation process, and improves assembly convenience.
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Figure CN223124810U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of building technology, and in particular to a fixed support and a building component. Background Art
[0002] In the related art, the installation of photovoltaic modules or other building components on the roof or purlins of a building is usually completed using specific supports. Due to the complex structure of the supports, there are defects such as high manufacturing cost and great difficulty in installation. Utility Model Content
[0003] The embodiments of the present application provide a fixed support and a building assembly to solve or alleviate one or more technical problems in the prior art.
[0004] As one aspect of an embodiment of the present application, the embodiment of the present application provides a fixing support for fixing a second building component on a first building component, the fixing support comprising: a column, the outer peripheral wall of the column is provided with a threaded structure, the threaded structure is used to be threadedly connected to the second building component; a cover, the cover is provided with a through hole for the column to pass through, and the outer peripheral wall of the column is fixedly connected to the inner peripheral wall of the through hole, the cover is used to be fixedly connected to the surface of the first building component; a fastener, fixedly provided inside the first building component, the fastener is sleeved on the column and threadedly connected to the threaded structure of the column.
[0005] In one embodiment, the cover comprises a stacked body and at least one backing plate, the body and the at least one backing plate jointly define a through hole, at least part of the body covers the surface of the first building component, and the backing plate is fixedly connected to the body.
[0006] In one embodiment, there are two backing plates, which are respectively arranged on opposite sides of the main body, and the projection of the backing plates on the first building component is within the range of the projection of the main body on the first building component.
[0007] In one embodiment, the backing plate is made of metal, and the body is made of thermoplastic polyolefin or polyvinyl chloride.
[0008] In one embodiment, the body is bonded to the backing plate.
[0009] In one embodiment, the first building component comprises a coiled material layer, a surface of the coiled material layer forms a surface of the first building component; wherein the body is connected to the surface of the coiled material layer by welding.
[0010] In one embodiment, the column includes a first section, a second section, and a third section that are sequentially connected in the axial direction. The first section and the third section are respectively provided with threaded structures. The threaded structure on the first section is used for threaded connection with the second building component, and the threaded structure on the third section is used for threaded connection with the fastener; wherein, the outer peripheral wall of the second section is fixedly connected to the inner peripheral wall of the through hole.
[0011] In one embodiment, the outer peripheral wall of the second section is threadedly connected or welded to the inner peripheral wall of the through hole.
[0012] In one embodiment, the fastener includes a riveted nut. The riveted nut has a threaded hole penetrating through in its height direction. The threaded hole is sleeved around the column and threadedly connected to the threaded structure. The outer peripheral wall of the riveted nut deforms under the action of axial stress to form a stop structure, and the stop structure is used to snap and fix the riveted nut inside the first building component.
[0013] As another aspect of the embodiments of the present application, the embodiments of the present application further provide a building assembly, including a first building component, a second building component, and at least one fixing support of the above embodiments of the present application. The fixing support is used for fixedly installing the second building component on the first building component.
[0014] In one embodiment, the first building component includes a purlin or a building panel; the second building component includes at least one of a photovoltaic module, electrical equipment, a walkway board, a lightning protection bracket, and a guardrail; wherein, the first building component is provided with a mounting hole, the fastener is fixedly arranged in the mounting hole, a part of the column penetrates through the mounting hole and is threadedly connected to the fastener, and the second building component is threadedly connected to the part of the column located outside the mounting hole.
[0015] According to the fixing support of the embodiments of the present application, by providing an integrally formed column, and by providing a cover and a fastener, the fastener can be arranged inside the first building component, and the cover can be fixedly connected to the surface of the first building component. In this way, the fixing connection of the fixing support on the first building component is realized, and through the threaded connection between the column and the second building component, the fixed installation of the second building component on the first building component is realized. Since the fixing support of the embodiments of the present application can use only one lead screw as the column and does not require a seat body, thus, compared with the installation structure in the related art, the amount of manufacturing materials for the fixing support is saved, thereby saving the material cost of the fixing support, and the structure is simple and does not require complex preparation processes, which is beneficial to reducing the manufacturing cost of the fixing support. In addition, during the installation process of the fixing support, only the column needs to be threadedly connected to the fastener fixedly arranged inside the first building component, and the cover needs to be fixedly connected to the surface of the first building component. Therefore, the assembly difficulty of the fixing support on the first building component is reduced, and the assembly convenience of the second building component on the first building component is significantly improved.
[0016] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present application will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In the drawings, unless otherwise specified, the same reference numerals throughout the several views denote the same or similar components or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings depict only some embodiments disclosed in the present application and should not be regarded as limiting the scope of the present application.
[0018] Figure 1 Schematic structural diagram of a fixed support provided by an embodiment of the present application;
[0019] Figure 2 Exploded structural diagram of a fixed support provided by an embodiment of the present application.
[0020] Description of reference numerals:
[0021] Fixed support 1;
[0022] Column 10; first section 11; second section 12; third section 13;
[0023] Cover 20; through hole 20a; body 21; backing plate 22;
[0024] Fastener 30; screw hole 30a. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In the following, only some exemplary embodiments are simply described. As those skilled in the art will recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are to be regarded as illustrative in nature and not restrictive.
[0026] In the related art, an installation structure for installing other building components such as photovoltaic modules on a roof or purlin is proposed. The installation structure includes a seat body and two lead screws, and the two lead screws are respectively threadedly connected to the seat body. One of the lead screws is connected to the upper side of the seat body and is used for threadedly connecting with other building components such as photovoltaic modules; the other lead screw is connected to the lower side of the seat body and penetrates through the purlin or the roof, and the lead screw forms a fixation with the purlin or the roof through a threadedly connected fastener.
[0027] In the above installation structure, since threaded holes need to be machined at the upper and lower ends of the seat body respectively, and two lead screws need to be connected and fixed to the seat body during the installation process, there are defects such as complex processing technology and cumbersome on-site installation process. Moreover, in order to improve the structural strength of the seat body and avoid damage to the threaded holes at the upper and lower ends under stress concentration, it is necessary to correspondingly increase the cross-sectional area of the seat body, resulting in a relatively high material cost of the seat body.
[0028] In view of the defects existing in the installation structure in the above related technologies, the embodiment of the present application provides a fixed support for fixedly installing a second building component on a first building component, aiming to reduce the material cost and processing cost of the fixed support, and also being beneficial to improving the installation convenience.
[0029] Figure 1 FIG. shows a schematic structural diagram of the fixed support 1 provided by the embodiment of the present application. Figure 2 FIG. shows an exploded structural diagram of the fixed support 1 provided by the embodiment of the present application. As Figure 1 and Figure 2 shown, the fixed support 1 provided by the embodiment of the present application includes a column 10, a cover 20, and a fastener 30.
[0030] Specifically, a threaded structure is provided on the outer peripheral wall of the column 10, and the threaded structure is used for threaded connection with the second building component. The cover 20 is provided with a through hole 20a for the column 10 to pass through, and the outer peripheral wall of the column 10 is fixedly connected to the inner peripheral wall of the through hole 20a. The cover 20 is used for fixedly connecting with the surface of the first building component. The fastener 30 is fixedly arranged inside the first building component, and the fastener 30 is sleeved on the column 10 and is in threaded connection with the threaded structure of the column 10.
[0031] In the embodiment of the present application, the first building component may include purlins or building panels, etc., and the second building component may include photovoltaic modules, electrical equipment, brackets, or walking support plates, etc. In the description of the specification of the present application, the surface of the first building component can be understood as the upper surface of the first building component.
[0032] Exemplarily, the first building component may be provided with an installation hole, and the installation hole extends from the surface of the first building component towards the inside. The fastener 30 can be fixedly arranged inside the installation hole. The column 10 can be a lead screw, and the part of the column 10 located below the cover 20 is adapted to penetrate into the inside of the installation hole and form a threaded connection with the fastener 30. The cover 20 is located on the upper side of the first building component and is fixedly connected to the upper surface of the first building component, thereby realizing the connection and fixation of the fixed support 1 on the first building component. The second building component can be in threaded connection with the part of the column 10 located above the cover 20 to realize the fixed connection between the second building component and the fixed support 1. Thus, the fixed installation of the second building component on the first building component is realized.
[0033] It can be understood that the cover 20 covers the surface of the first building component and is used to cover the gap between the inner peripheral wall of the mounting hole on the first building component and the outer peripheral wall of the column 10, thereby playing a sealing role and achieving the purpose of waterproofing.
[0034] According to the fixed support 1 of the embodiment of the present application, by providing the integrally formed column 10, and by providing the cover 20 and the fastener 30, the fastener 30 can be arranged inside the first building component, and the cover 20 can be fixedly connected to the surface of the first building component. With such an arrangement, the fixed connection of the fixed support 1 to the first building component is realized, and the second building component is fixedly installed on the first building component through the threaded connection between the column 10 and the second building component. Since the fixed support 1 of the embodiment of the present application can use only one screw rod as the column 10 and does not require a seat body, thus, compared with the installation structure in the related art, the amount of manufacturing materials for the fixed support 1 is saved, thereby saving the material cost of the fixed support 1, and the structure is simple and does not require complex preparation processes, which is beneficial to reducing the manufacturing cost of the fixed support 1. In addition, during the installation process of the fixed support 1, it is only necessary to thread-connect the column 10 with the fastener 30 fixedly arranged inside the first building component and fixedly connect the cover 20 to the surface of the first building component. Therefore, the assembly difficulty of the fixed support 1 on the first building component is reduced, and the assembly convenience of the second building component on the first building component is significantly improved.
[0035] In one embodiment, the cover 20 includes a stacked body 21 and at least one backing plate 22. The body 21 and the at least one backing plate 22 jointly define a through hole 20a. At least a part of the body 21 covers the surface of the first building component, and the backing plate 22 is fixedly connected to the body 21.
[0036] Exemplarily, the body 21 can be made of a flexible material, which is used to cover the surface of the first building component and can block the gap between the outer peripheral wall of the column 10 and the inner peripheral wall of the mounting hole of the first building component. The backing plate 22 can be made of a rigid material, which is used to provide rigid support for the cover 20 to enhance the structural strength of the cover 20.
[0037] Through the above embodiment, it can not only ensure that the cover 20 has a certain waterproof performance but also ensure that the cover 20 has good structural strength.
[0038] Optionally, the material of the backing plate 22 is metal, and the material of the body 21 includes thermoplastic olefin or polyvinyl chloride.
[0039] In other examples of the present application, the material of the main body 21 can also be other types of polymer materials, such as polyethylene, polypropylene, polystyrene, polycarbonate, etc. The specific material can be flexibly selected according to actual conditions, and the embodiments of the present application are not specifically limited here.
[0040] Preferably, the material of the backing plate 22 may be stainless steel. The material of the body 21 may be thermoplastic polyolefin. It is understood that thermoplastic polyolefin is made by mixing polyolefin plastics such as polypropylene (PP) or polyethylene (PE) with rubber or other elastomers. It combines the advantages of plastics and rubber and has good heat resistance, weather resistance, chemical resistance and tear resistance. As a result, the corrosion resistance and durability of the body 21 can be improved, and it has good sealing performance, which can make the cover 20 have good waterproof performance.
[0041] In some examples, the number of the backing plate 22 may be one, and the backing plate 22 is disposed on a side of the backing plate 22 that is adjacent to or away from the first building component.
[0042] Optionally, there are two backing plates 22 and they are respectively arranged on two opposite sides of the main body 21 , and the projection of the backing plate 22 on the first building component is within the range of the projection of the main body 21 on the first building component.
[0043] Exemplarily, the cross-sectional shapes of the pad 22 and the body 21 may be circular, and the center of the pad 22 is arranged to coincide with the center of the body 21, and the radius of the pad 22 is smaller than the radius of the body 21, so that the projection of the pad 22 on the first building component is located within the range of the projection of the body 21 on the first building component. The ratio of the radius of the pad 22 to the radius of the body 21 may be between 1 / 4 and 1 / 2. The two pads 22 are respectively the first pad 22 and the second pad 22, the first pad 22 is located on the side of the body 21 away from the first building component, and the second pad 22 is located on the side of the body 21 adjacent to the first building component. It can be understood that the portion of the body 21 not blocked by the second pad 22 is arranged to fit the surface of the first building component.
[0044] Optionally, the body 21 is bonded to the backing plate 22. For example, the body 21 and the backing plate 22 may be bonded to each other by structural adhesive, and the structural adhesive may be epoxy resin adhesive, polyurethane adhesive or acrylic adhesive.
[0045] Optionally, the first building component comprises a coiled material layer, and a surface of the coiled material layer forms a surface of the first building component; wherein the body 21 is connected to the surface of the coiled material layer by welding.
[0046] Exemplarily, the coil layer can be made of the same material as the body 21 of the cover 20, such as thermoplastic polyolefin or polyvinyl chloride. The surface of the coil layer and the surface of the body 21 can be fixedly connected by a hot air welding process.
[0047] In one embodiment, the column 10 includes a first section 11, a second section 12, and a third section 13 that are sequentially connected in the axial direction. The first section 11 and the third section 13 are respectively provided with thread structures. The thread structure on the first section 11 is used for threaded connection with the second building component, and the thread structure on the third section 13 is used for threaded connection with the fastener 30. Among them, the outer peripheral wall of the second section 12 is fixedly connected to the inner peripheral wall of the through hole 20a.
[0048] Exemplarily, the ratio of the length dimension of the third section 13 to the length dimension of the first section 11 can be 0.4 to 0.8. Preferably, the ratio of the length dimension of the third section 13 to the length dimension of the first section 11 can be 0.6. In a specific example, the length dimension of the first section 11 can be 100 mm, the length dimension of the third section 13 can be 60 mm, and the length dimension of the second section 12 can be 8 mm.
[0049] Optionally, the outer peripheral wall of the second section 12 is threadedly connected or welded to the inner peripheral wall of the through hole 20a.
[0050] In some examples, the outer peripheral wall of the second section 12 can be provided with a thread structure. Correspondingly, at least the corresponding part of the inner peripheral wall of the through hole 20a on the gasket is also provided with a matching thread structure, so that the second section 12 and the through hole 20a can be threadedly connected.
[0051] In other examples, the outer peripheral wall of the second section 12 forms a welding surface for welding connection with the inner peripheral wall of the through hole 20a. More specifically, the outer peripheral wall of the second section 12 and the inner peripheral wall of the through hole 20a can be fixedly connected by laser welding.
[0052] In the embodiment of the present application, the fastener 30 can be a nut. Through the threaded connection between the nut and the column 10, the fixed installation of the column 10 on the first building component is realized.
[0053] In one embodiment, the fastener 30 includes a riveted nut. The riveted nut has a threaded hole 30a penetrating through in its height direction. The threaded hole 30a is sleeved around the column 10 and is threadedly connected to the thread structure. The outer peripheral wall of the riveted nut deforms under the action of axial stress to form a stop structure, and the stop structure is used to make the riveted nut be snap-fitted and fixed inside the first building component.
[0054] In the embodiments of the present application, the rivet nut may specifically be a blind rivet nut or a reverse rivet nut, and the embodiments of the present application do not make specific limitations thereto. Preferably, the rivet nut may be a blind rivet nut. It can be understood that the rivet nut, also known as a stud nut, blind nut or rivet cap, is a tool for installing threaded fasteners on the surface of materials, and is particularly suitable for thin plates or occasions where it is difficult to operate from the back. The rivet nut is installed through a special installation tool (such as a blind rivet gun), and can perform single-sided operation on the second surface of the first building component, thereby providing a reliable threaded anchoring point for the column 10.
[0055] In some specific examples, the rivet nut can be first placed in the installation hole of the first building component, then the pull rod of the blind rivet gun is inserted into the threaded hole 30a of the rivet nut, and then the blind rivet gun is started. The rivet nut deforms under the action of the axial stress, causing the tail to expand to form a stop structure, so that the rivet nut is tightly clamped and fixed inside the first building component through the stop structure.
[0056] Through the above implementation manner, the stability of the fastener 30 in the first building component can be improved, and the setting manner of the fastener 30 in the first building component is relatively simple, which is beneficial to further improving the installation convenience of the fixed support 1.
[0057] As another aspect of the embodiments of the present application, the embodiments of the present application further provide a building assembly. The building assembly of the embodiments of the present application includes a first building component, a second building component, and at least one fixed support 1 of the above embodiments of the present application, and the fixed support 1 is used to fixedly install the second building component on the first building component.
[0058] In the embodiments of the present application, the building assembly may be a metal building installed with a photovoltaic system. In some examples, the first building component may include a building panel or a purlin, etc., and the second building component may include a photovoltaic module, electrical equipment, a walking support plate, a bridge, and a guardrail, etc. Any of the above second building components can be fixedly installed on the building panel or purlin through the fixed support 1 of the above embodiments of the present application.
[0059] In one implementation manner, the first building component includes a purlin or a building panel; the second building component includes at least one of a photovoltaic module, electrical equipment, a walkway plate, a lightning protection bracket, and a guardrail; wherein, the first building component is provided with an installation hole, the fastener 30 is fixedly arranged in the installation hole, a part of the column 10 passes through the installation hole and is threadedly connected with the fastener 30, and the second building component is threadedly connected with the part of the column 10 located outside the installation hole.
[0060] According to the building component provided by the present application, by utilizing the fixed support 1 in the above embodiments of the present application, the installation cost of the second building component on the first building component can be effectively reduced, and the assembly difficulty is significantly reduced, thereby improving the installation convenience.
[0061] Other components of the building component in the above embodiments can adopt various technical solutions known to those of ordinary skill in the art now and in the future, and will not be described in detail here.
[0062] In the description of this specification, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0063] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality" means two or more, unless otherwise specifically defined.
[0064] In the present application, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the connection inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0065] In this application, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may include direct contact between the first and second features, or may include contact between the first and second features through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the horizontal height of the first feature is less than that of the second feature.
[0066] The foregoing disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure of this application, the components and settings of specific examples are described above. Of course, they are merely examples and are not intended to limit this application. In addition, this application may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed.
[0067] As described above, the foregoing are only specific embodiments of this application, but the protection scope of this application is not limited thereto. Any person skilled in the art within the technical scope disclosed by this application can easily conceive of various changes or substitutions, and these should all be covered within the protection scope of this application. Therefore, the protection scope of this application shall be subject to the protection scope of the claims.
Claims
1. A fixed support, characterized in that, For fixedly installing a second building component on a first building component, the fixing support includes: A column, on the outer peripheral wall of which a threaded structure is provided for threaded connection with the second building component; A cover, provided with a through hole for the column to pass through, and the inner peripheral wall of the through hole is fixedly connected to the outer peripheral wall of the column, and the cover is used for fixedly connecting to the surface of the first building component; A fastener, fixedly arranged inside the first building component, sleeved on the column and threadedly connected to the threaded structure of the column.
2. The fixed support according to claim 1, characterized in that, The cover includes a body and at least one backing plate arranged in a stacked manner, the body and the at least one backing plate jointly define the through hole, at least part of the body covers the surface of the first building component, and the backing plate is fixedly connected to the body.
3. The fixed support according to claim 2, characterized in that, There are two backing plates, respectively arranged on opposite sides of the body, and the projection of the backing plate on the first building component is within the projection of the body on the first building component.
4. The fixed support according to claim 2, characterized in that, The material of the backing plate is metal, and the material of the body includes thermoplastic olefin or polyvinyl chloride.
5. The fixed support according to claim 2, characterized in that, The body is adhesively connected to the backing plate.
6. The fixed support according to claim 2, characterized in that, The first building component includes a coil layer, and the surface of the coil layer forms the surface of the first building component; wherein, the body is welded to the surface of the coil layer.
7. The fixed support according to claim 1, characterized in that, The column includes a first section, a second section and a third section connected in sequence in the axial direction. Threaded structures are respectively provided on the outer peripheral walls of the first section and the third section. The threaded structure on the first section is used for threaded connection with the second building component, and the threaded structure on the third section is used for threaded connection with the fastener; Wherein, the outer peripheral wall of the second section is fixedly connected to the inner peripheral wall of the through hole.
8. The fixed support according to claim 7, characterized in that The outer peripheral wall of the second section is threadedly connected or welded to the inner peripheral wall of the through hole.
9. The fixed support according to any one of claims 1 to 8, characterized in that, The fastener includes a riveted nut, which has a threaded hole penetrating through in its height direction. The threaded hole is sleeved on the periphery of the column and threadedly connected to the threaded structure. The outer peripheral wall of the riveted nut deforms under the action of axial stress to form a stop structure, and the stop structure is used to snap-fix the riveted nut inside the first building component.
10. A building component, characterized in that, Including a first building component, a second building component and at least one fixing support according to any one of claims 1 to 9, the fixing support is used for fixedly installing the second building component on the first building component.
11. The building component according to claim 10, wherein The first building component includes a purlin or a building panel; the second building component includes at least one of a photovoltaic module, an electrical device, a walkway board, a lightning protection bracket and a guardrail; Wherein, the first building component is provided with a mounting hole, the fastener is fixedly arranged in the mounting hole, a part of the column penetrates through the mounting hole and is threadedly connected to the fastener, and the second building component is threadedly connected to the part of the column located outside the mounting hole.