Water reducing agent reaction kettle
By designing a stirring mechanism and temperature adjustment assembly in the water reducing agent reactor, the problem of uneven stirring is solved, uniform stirring of the water reducing agent and appropriate reaction temperature are achieved, and the quality and production safety of the water reducing agent are improved.
Patent Information
- Application Number
- CN202421937295.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing water reducing agent reactors have uneven stirring during the production process, which affects the quality of concrete and poses safety hazards.
A water reducing agent reactor including a stirring mechanism and a temperature regulating assembly is designed to achieve uniform stirring by driving the first and second rotary rods to adjust the temperature by adjusting the water discharge amount of the heating and refrigeration box to provide suitable reaction conditions.
The uniform stirring of the water reducer is achieved, the quality of the water reducer is improved, the impact on the concrete performance is avoided, safety hazards are reduced, and the reaction and generation conditions of the water reducer are ensured are appropriate.
Smart Images
Figure CN223128026U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water reducer production, in particular to a water reducer reactor. Background Art
[0002] A water reducer is a concrete admixture that can reduce the mixing water consumption under the condition of maintaining the basic unchanged slump of concrete. The water reducer plays a very important role in construction engineering.
[0003] During the production of water reducer by the existing water reducer reactors, there are problems of uneven stirring, which affects the quality of concrete. Using such concrete has potential safety hazards.
[0004] Therefore, we have developed a water reducer reactor that can fully stir the raw materials of water reducer. Summary of the Utility Model
[0005] In order to overcome the disadvantages of uneven stirring of the existing water reducer reactors, which affects the performance of concrete, the utility model provides a water reducer reactor that can fully stir the raw materials of water reducer.
[0006] A water reducer reactor includes a feeding box, a stirring box, a baffle, a limiting plate and a discharging box. The upper part of the stirring box is connected with the feeding box, and the bottom of the stirring box is connected with the discharging box. Both the feeding box and the discharging box are communicated with the stirring box. The left and right sides of the inner bottom of the stirring box are both connected with limiting plates. A baffle is slidably connected between the limiting plates, and the baffle blocks the connection between the stirring box and the discharging box. A discharging port is opened on the right side of the discharging box. A stirring mechanism for fully stirring the water reducer is arranged on the left side of the stirring box, and a temperature regulating component for regulating the internal temperature of the stirring box is arranged on the stirring box.
[0007] Further, the stirring mechanism includes a first support block, a motor, a first rotating rod, stirring plates, a transmission component, a second rotating rod, a second support block and a spiral plate. The left side of the stirring box is connected with the first support block, the middle of the first support block is connected with the motor, the output shaft on the right side of the motor is connected with the first rotating rod, and the first rotating rod is rotatably connected with the stirring box. Stirring plates are uniformly connected to the upper and lower parts of the first rotating rod, and the stirring plates are all located inside the stirring box. A second rotating rod is rotatably connected inside the discharging box, and the second rotating rod passes through the left side of the discharging box. The left side of the discharging box is connected with the second support block, and the second support block is rotatably connected with the second rotating rod. A transmission component is wound around the left part of the first rotating rod and the left part of the second rotating rod. A spiral plate is connected to the middle of the second rotating rod, and the spiral plate is located inside the discharging box.
[0008] Furthermore, the temperature control component includes a water pipe, an electronic valve, a water processing tank, a support plate, a heating tank, and a refrigeration tank. The water processing tank is connected to the rear side of the stirring tank. Support plates are connected to both the upper and lower parts inside the water processing tank. The heating tank is connected to the upper support plate. The refrigeration tank is connected to the bottom of the heating tank, and the refrigeration tank is connected to the lower support plate. Water pipes are connected to both the left and right sides of the heating tank and the refrigeration tank. The water pipes are in communication with the heating tank and the refrigeration tank. The water in the water pipes circulates within the water pipes, the heating tank, and the refrigeration tank. The water pipes on the left side of the heating tank and the refrigeration tank are combined into one water pipe, and the water pipes on the right side of the heating tank and the refrigeration tank are also combined into one water pipe. The combined water pipes are in communication with each other. The combined and communicating water pipes penetrate into the stirring tank and are fully attached to the inner wall of the stirring tank. An electronic valve is installed on the combined water pipe on the right side of the heating tank and the refrigeration tank.
[0009] Furthermore, it further includes a temperature display screen, and the temperature display screen is connected to the front part of the stirring tank.
[0010] Furthermore, it further includes a handle, and the handle is connected to the front side of the baffle.
[0011] Furthermore, the water pipes are all made of heat-resistant and heat-dissipating materials.
[0012] Furthermore, the number of stirring plates is set to 12 - 16 in total. Beneficial Effects
[0013] 1. By driving the rotation of the first rotating rod and the second rotating rod, the present utility model realizes the uniform stirring of the water reducer, improves the quality of the water reducer, avoids affecting the performance of the concrete, and reduces potential safety hazards.
[0014] 2. By adjusting the electronic valve, the present utility model controls the water output of the heating tank and the refrigeration tank, which is conducive to adjusting the temperature of the equipment, can provide an appropriate temperature for the reaction of the water reducer raw materials, and is conducive to the reaction and generation of the water reducer.
[0015] 3. By setting a temperature display screen at the front of the stirring tank, the present utility model facilitates checking and timely adjusting the temperature inside the stirring tank at any time. Description of the Drawings
[0016] Figure 1 It is a schematic three-dimensional structure diagram of the first perspective of the present utility model.
[0017] Figure 2 It is a schematic three-dimensional structure diagram of the second perspective of the present utility model.
[0018] Figure 3 It is a partial schematic three-dimensional structure sectional view of the first perspective of the present utility model.
[0019] Figure 4 It is an enlarged schematic three-dimensional structure diagram of part A of the present utility model.
[0020] Figure 5 This is a partial three-dimensional structure diagram of the present utility model.
[0021] Figure 6 This is the second partial three-dimensional structure cross-sectional view of the present utility model.
[0022] Figure 7 This is the third partial three-dimensional structure cross-sectional view of the present utility model.
[0023] Names and serial numbers of components in the figure: 1 - feed box, 2 - mixing box, 3 - temperature display screen, 4 - first support block, 5 - motor, 6 - first rotating rod, 601 - mixing plate, 7 - transmission assembly, 8 - second rotating rod, 801 - second support block, 9 - spiral plate, 10 - baffle plate, 1001 - handle, 1002 - limiting plate, 11 - discharge box, 1101 - discharge port, 12 - water pipe, 1201 - electronic valve, 13 - water processing box, 1301 - support plate, 14 - heating box, 15 - refrigeration box. Specific embodiments
[0024] The preferred technical solutions of the present utility model will be described in detail below with reference to the accompanying drawings.
[0025] Embodiment 1: A water reducer reactor, as Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, includes a feed box 1, a mixing box 2, a baffle plate 10, a limiting plate 1002 and a discharge box 11. The upper part of the mixing box 2 is connected with the feed box 1, the bottom of the mixing box 2 is connected with the discharge box 11, both the feed box 1 and the discharge box 11 are communicated with the mixing box 2. Limiting plates 1002 are connected to both the left and right sides of the inner bottom of the mixing box 2. A baffle plate 10 is slidably connected between the limiting plates 1002. A handle 1001 is also included. The front side of the baffle plate 10 is connected with the handle 1001, which is convenient for taking out and putting back the baffle plate 10. The baffle plate 10 blocks the connection between the mixing box 2 and the discharge box 11. A discharge port 1101 is opened on the right side of the discharge box 11. A mixing mechanism capable of fully mixing the water reducer is provided on the left side of the mixing box 2, and a temperature regulating component capable of adjusting the internal temperature of the mixing box 2 is provided on the mixing box 2.
[0026] As Figure 1 , Figure 2 and Figure 3As shown in the figure, the stirring mechanism includes a first support block 4, a motor 5, a first rotating rod 6, stirring plates 601, a transmission assembly 7, a second rotating rod 8, a second support block 801 and a spiral plate 9. A first support block 4 is connected to the left side of the stirring tank 2. The middle of the first support block 4 is connected with a motor 5. The output shaft on the right side of the motor 5 is connected with a first rotating rod 6. The first rotating rod 6 is rotatably connected to the stirring tank 2. Stirring plates 601 are evenly connected to the upper and lower parts of the first rotating rod 6. The number of the stirring plates 601 is set to 12 in total. The stirring plates 601 are all located inside the stirring tank 2. A second rotating rod 8 is rotatably connected inside the discharge tank 11. The second rotating rod 8 passes through the left side of the discharge tank 11. A second support block 801 is connected to the left side of the discharge tank 11. The second support block 801 is rotatably connected to the second rotating rod 8. A transmission assembly 7 is wound around the left part of the first rotating rod 6 and the left part of the second rotating rod 8. The transmission assembly 7 is composed of two belt pulleys and a flat belt. The two belt pulleys are respectively connected to the left part of the first rotating rod 6 and the left part of the second rotating rod 8. The flat belt is wound around the two belt pulleys. A spiral plate 9 is connected to the middle of the second rotating rod 8. The spiral plate 9 is located inside the discharge tank 11.
[0027] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown in the figure, the temperature regulating component includes a water pipe 12, an electronic valve 1201, a water processing tank 13, a support plate 1301, a heating tank 14 and a refrigerating tank 15. A water processing tank 13 is connected to the rear side of the stirring tank 2. Support plates 1301 are connected to both the upper and lower parts inside the water processing tank 13. A heating tank 14 is connected to the upper support plate 1301. The bottom of the heating tank 14 is connected with a refrigerating tank 15. The refrigerating tank 15 is connected to the lower support plate 1301. Water pipes 12 are connected to both the left and right sides of the heating tank 14 and the refrigerating tank 15. The water pipes 12 are communicated with the heating tank 14 and the refrigerating tank 15. The water in the water pipes 12 circulates in the water pipes 12, the heating tank 14 and the refrigerating tank 15. The water pipes 12 on the left part of the heating tank 14 and the refrigerating tank 15 are combined into one water pipe 12. The water pipes 12 on the right part of the heating tank 14 and the refrigerating tank 15 are also combined into one water pipe 12. The combined water pipes 12 are communicated with each other. The combined and communicated water pipes 12 penetrate into the stirring tank 2 and are fully attached to the inner wall of the stirring tank 2. An electronic valve 1201 is installed on the combined water pipe 12 on the right part of the heating tank 14 and the refrigerating tank 15. The water pipes 12 are all made of heat-resistant and heat-dissipating materials, which is convenient for adjusting the temperature inside the stirring tank 2.
[0028] When people want to obtain a water reducer with better effects, they can use this device to produce the water reducer. First, add the raw materials for producing the water reducer into the feeding box 1. The raw materials of the water reducer enter the mixing box 2. Then, start the motor 5. The output shaft of the motor 5 rotates to drive the first rotating rod 6 to rotate. The rotation of the first rotating rod 6 drives the mixing plate 601 to rotate, so that the raw materials of the water reducer can be evenly mixed. Then, pull out the baffle 10, and the raw materials of the water reducer enter the discharging box 11 from the mixing box 2. The first rotating rod 6 drives the second rotating rod 8 to rotate through the transmission component 7, and the second rotating rod 8 drives the spiral plate 9 to rotate. In this way, the raw materials of the water reducer can be further mixed, the preparation rate of the water reducer can be accelerated, and the produced water reducer can flow out from the discharging port 1101 to the designated collecting container. During the reaction of the raw materials of the water reducer, the heating box 14 and the refrigerating box 15 release hot water and cold water, so that warm water circulates in the water pipe 12. Since the water pipe 12 is attached to the inside of the mixing box 2, the temperature of the raw materials of the water reducer can be adjusted, which can provide a suitable temperature for the reaction of the raw materials of the water reducer and is conducive to the reaction and generation of the water reducer. After the preparation of the water reducer is completed, just turn off the motor 5.
[0029] Example 2: On the basis of Example 1, as Figure 1 and Figure 2 shown, it further includes a temperature display screen 3, and the temperature display screen 3 is connected to the front part of the mixing box 2.
[0030] When people want to adjust the temperature in the water pipe 12, they can adjust the electronic valve 1201 to control the water output of the heating box 14 and the refrigerating box 15 to achieve the temperature adjustment of this device. When people want to check the temperature inside the mixing box 2, they can check it through the temperature display screen 3. When the temperature displayed on the temperature display screen 3 is too high, adjust the electronic valve 1201 to increase the water output of the refrigerating box 15. When the temperature displayed on the temperature display screen 3 is too low, adjust the electronic valve 1201 to increase the water output of the heating box 14.
[0031] Those skilled in the art of this industry should understand that the above embodiments do not limit the present utility model in any form. Any technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the protection scope of the present utility model.
Claims
1. A water reducing agent reactor, characterized in that: It includes a feeding box (1), a mixing box (2), a baffle (10), a limiting plate (1002) and a discharging box (11). The upper part of the mixing box (2) is connected to the feeding box (1), and the bottom of the mixing box (2) is connected to the discharging box (11). Both the feeding box (1) and the discharging box (11) are communicated with the mixing box (2). Limiting plates (1002) are connected to both the left and right sides of the inner bottom of the mixing box (2). A baffle (10) is slidably connected between the limiting plates (1002), and the baffle (10) blocks the connection between the mixing box (2) and the discharging box (11). A discharging port (1101) is opened on the right side of the discharging box (11). A mixing mechanism for fully mixing the water reducing agent is provided on the left side of the mixing box (2), and a temperature regulating component for regulating the internal temperature of the mixing box (2) is provided on the mixing box (2).
2. The water reducing agent reactor according to claim 1, characterized in that: The mixing mechanism includes a first support block (4), a motor (5), a first rotating rod (6), mixing plates (601), a transmission component (7), a second rotating rod (8), a second support block (801) and a spiral plate (9). The first support block (4) is connected to the left side of the mixing box (2). The motor (5) is connected to the middle of the first support block (4). The output shaft on the right side of the motor (5) is connected to the first rotating rod (6). The first rotating rod (6) is rotatably connected to the mixing box (2). Mixing plates (601) are evenly connected to both the upper and lower parts of the first rotating rod (6), and the mixing plates (601) are all located inside the mixing box (2). The second rotating rod (8) is rotatably connected inside the discharging box (11). The second rotating rod (8) passes through the left side of the discharging box (11). The second support block (801) is connected to the left side of the discharging box (11), and the second support block (801) is rotatably connected to the second rotating rod (8). A transmission component (7) is wound around the left part of the first rotating rod (6) and the left part of the second rotating rod (8). The spiral plate (9) is connected to the middle of the second rotating rod (8), and the spiral plate (9) is located inside the discharging box (11).
3. The water reducer reactor according to claim 2, wherein: The temperature control component includes a water pipe (12), an electronic valve (1201), a water processing tank (13), a support plate (1301), a heating tank (14) and a refrigeration tank (15). The water processing tank (13) is connected to the rear side of the mixing tank (2). Support plates (1301) are connected to both the upper and lower parts inside the water processing tank (13). The heating tank (14) is connected to the upper support plate (1301). The refrigeration tank (15) is connected to the bottom of the heating tank (14). The refrigeration tank (15) is connected to the lower support plate (1301). Water pipes (12) are connected to both the left and right sides of the heating tank (14) and the refrigeration tank (15). The water pipes (12) communicate with the heating tank (14) and the refrigeration tank (15). The water in the water pipes (12) circulates in the water pipes (12), the heating tank (14) and the refrigeration tank (15). The water pipes (12) on the left side of the heating tank (14) and the refrigeration tank (15) are combined into one water pipe (12). The water pipes (12) on the right side of the heating tank (14) and the refrigeration tank (15) are also combined into one water pipe (12). The combined water pipes (12) are connected and communicate with each other. The combined and connected water pipes (12) penetrate into the mixing tank (2) and are fully attached to the inner wall of the mixing tank (2). An electronic valve (1201) is installed on the water pipe (12) formed by combining the water pipes (12) on the right side of the heating tank (14) and the refrigeration tank (15).
4. The water reducing agent reactor according to claim 3, characterized in that: It further includes a temperature display screen (3), and the temperature display screen (3) is connected to the front part of the mixing tank (2).
5. The water reducing agent reactor according to claim 4, characterized in that: It further includes a handle (1001), and the handle (1001) is connected to the front side of the baffle (10).
6. The water reducing agent reactor according to claim 5, characterized in that: The water pipes (12) are all made of heat-resistant and heat-dissipating materials.
7. The water reducing agent reactor according to claim 6, characterized in that: The number of stirring plates (601) is set to 12 - 16 in total.