Dust cleaning device of MDF coating system
By setting up a dust cleaning device with a movable bottom plate and a rotating collection shaft in the spray room, the problem of dust accumulation at the bottom of the spray room is solved, automatic collection and reduced dust risk are achieved, and operation safety and efficiency are improved.
Patent Information
- Application Number
- CN202422654690.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The powder ash at the bottom of the spray chamber is easy to accumulate, it is difficult to clean and has safety risks. The existing reverse electrode spraying technology has not completely solved the dust problem.
A dust cleaning device including a spray chamber, a spray assembly, a moving track, a rotary collection shaft, a movable base plate and a collection box is designed. The movable base plate and a rotary collection shaft are used to collect powder ash in combination with gravity and suction, and the risk of blockage is reduced by driving the rotary collection notch by driving the motor.
It realizes automatic collection of powder and ash sprayed indoors, reduces the need for manual cleaning, reduces the risk of dust, and improves operational safety and efficiency.
Smart Images

Figure CN223128381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of MDF production equipment, in particular to a dust cleaning device for an MDF coating system. Background Art
[0002] Traditional powder room spraying of MDF is directly carried out in a spraying chamber. During the spraying process, a large amount of dust is generated. In the existing reverse electrode spraying, a set of iron plates is installed opposite the spray gun in the spraying chamber, and then a spray gun with a negative charge is used for spraying. In this way, reverse negative electrode operation can form an electromagnetic field between the spray gun and the object. This can reduce dust while making the spraying operation more effective and preventing powder ash from falling into the coating. However, although this reduces the impact of dust on spraying, there will still be powder ash at the bottom of the powder room. After each operation, the operator needs to use a vacuum cleaner to clean the powder ash on the internal bottom plate. During the cleaning process, the operator needs to contact the spray gun and the iron plate, which is easy to cause bruises and the dust cleaning is relatively troublesome. Content of the Utility Model
[0003] The main purpose of the utility model is to solve the problem that powder ash is easily accumulated at the bottom of the spraying chamber.
[0004] To achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A dust cleaning device for an MDF coating system mainly includes a spraying chamber, a spraying component, a moving track, a rotating collecting shaft, a movable bottom plate and a collecting box. Inlets and outlets are respectively opened at both ends of the spraying chamber. Spraying components are respectively arranged on both sides of the spraying chamber. A moving track is arranged at the inner top of the spraying chamber. A speed reducer is arranged at one end of the spraying chamber. One end of the speed reducer is connected to a driving motor, and the other end is connected to the rotating collecting shaft. The other end of the rotating collecting shaft is matched with a bearing seat, and the bearing seat is installed on the inner wall at the other end of the spraying chamber. Movable bottom plates are respectively arranged on both sides of the rotating collecting shaft, and a collecting groove is arranged at the bottom of the rotating collecting shaft. The collecting groove is connected to the collecting box through a collecting pipe.
[0006] Preferably, sliding grooves are arranged at the bottom of each movable bottom plate. Sliders are movably arranged in the sliding grooves. Ear seats are arranged at the bottoms of the sliders. The ear seats are movably connected to the tops of telescopic cylinders, and the bottoms of the telescopic cylinders are installed at the bottom of the spraying chamber.
[0007] Preferably, the rotating collecting shaft is of an internally hollow structure and is provided with a plurality of notches along the long axis direction.
[0008] Preferably, the spraying assembly includes a plurality of control panels, spray guns, supply pipelines, a raw material bin, and a conical hopper. The control panels are symmetrically arranged on both sides of the spraying chamber. A plurality of spray guns are arranged inside each control panel. The control panels on each side are connected by a supply pipeline. One end of the supply pipeline communicates with the raw material bin. The raw material bin is installed above the spraying chamber, and a conical hopper is further arranged above the raw material bin.
[0009] Preferably, support columns are further arranged at the four corners of the bottom of the spraying chamber, and anti-slip sleeves are arranged at the bottoms of the support columns.
[0010] Preferably, an observation window is arranged on one side of the spraying chamber, and a transparent observation board is arranged inside the observation window.
[0011] Preferably, sealing doors are arranged at both the inlet and outlet of the spraying chamber, and handles are arranged on the sealing doors.
[0012] The beneficial effects of the present utility model are as follows:
[0013] Movable bottom plates are symmetrically arranged inside the spraying chamber, and a rotating collection shaft is arranged between the two movable bottom plates. Under the action of the telescopic cylinder, the movable bottom plates rotate towards the middle along the support columns. During this process, the powder ash accumulated on the movable bottom plates of the spraying chamber will fall towards the middle under the action of gravity. In order to accelerate the collection progress, collection grooves are arranged at the bottoms of the movable bottom plates and the rotating collection shaft, and the powder ash is sucked out from the inside through a collection box. Secondly, strip-shaped notches are opened on the rotating collection shaft at the middle bottom position and driven to rotate by a driving motor, which can prevent excessive powder ash from accumulating in the middle and reduce the risk of blockage during rotation. Description of the Drawings
[0014] Figure 1 It is a three-dimensional structure diagram of a dust cleaning device for an MDF coating system;
[0015] Figure 2 It is a top view structure diagram of a dust cleaning device for an MDF coating system;
[0016] Figure 3 It is for Figure 2 the sectional structure diagram along line A-A in
[0017] Figure 4 It is for Figure 3 the enlarged structure diagram of part C in
[0018] Figure 5 It is a side view structure diagram of a dust cleaning device for an MDF coating system;
[0019] Figure 6 It is for Figure 5 the sectional structure diagram along line B-B in
[0020] In the figure: spraying chamber 1, spraying assembly 2, moving track 3, rotating collection shaft 4, movable bottom plate 5, collection box 6, inlet 7, outlet 8, reducer 9, drive motor 10, bearing seat 11, collection groove 12, collection pipeline 13, sliding groove 14, slider 15, ear seat 16, telescopic cylinder 17, notch 18, control panel 20, spray gun 21, supply pipeline 22, raw material bin 23, conical hopper 24, support column 19, anti-slip sleeve 30, observation window 31, transparent observation plate 32, sealing door 33, handle 34, connecting plate 35 and support shaft 36. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0022] Embodiment 1: Refer to Figures 1-6 , a dust cleaning device for an MDF coating system, mainly including a spraying chamber 1, a spraying assembly 2, a moving track 3, a rotating collection shaft 4, a movable bottom plate 5 and a collection box 6. Inlets 7 and outlets 8 are respectively opened at both ends of the spraying chamber 1. Spraying assemblies 2 are respectively arranged on both sides of the spraying chamber 1. A moving track 3 is arranged at the inner top of the spraying chamber 1. A reducer 9 is arranged at one end of the spraying chamber 1. One end of the reducer 9 is connected to a drive motor 10, and the other end is connected to a rotating collection shaft 4. The other end of the rotating collection shaft 4 is matched with a bearing seat 11. The bearing seat 11 is installed on the inner wall at the other end of the spraying chamber 1. Movable bottom plates 5 are respectively arranged on both sides of the rotating collection shaft 4, and a collection groove 12 is arranged at the bottom of the rotating collection shaft 4. The collection groove 12 is connected to the collection box 6 through a collection pipeline 13.
[0023] By generating suction through the fan inside the collection groove 6, the powder ash accumulated on the rotating collection shaft 4 and the movable bottom plate 5 is sucked out through the collection grooves 12, without generating dust, replacing the problem that the traditional bottom plate cannot move and the dust cleaning is inconvenient.
[0024] Sliding grooves 14 are arranged at the bottom of each movable bottom plate 5. Sliders 15 are movably arranged in the sliding grooves 14. Ear seats 16 are arranged at the bottoms of the sliders 15. The ear seats 16 are movably connected to the tops of telescopic cylinders 17. The bottoms of the telescopic cylinders 17 are installed at the bottom of the spraying chamber 1. By the telescopic movement of the telescopic cylinders 17, the movable bottom plates 5 are driven to rotate towards the middle direction along the support shaft 36. During this process, the powder ash accumulated on the movable bottom plates 5 falls into the collection grooves 12 under the action of suction and gravity.
[0025] Connecting plates 35 are respectively arranged on both sides of the speed reducer 9 and the bearing seat 11. A support shaft 36 is installed between the connecting plates 35, and the support shaft 36 is movably connected to one side of the movable bottom plate 5.
[0026] The rotating collecting shaft 4 has a hollow structure inside, and a plurality of notches 18 are formed along the long axis direction. The notches 18 are strip-shaped structures, so that blockage will not occur during the rotation process, and the rotation process is a uniform rotation, aiming to reduce dust.
[0027] The spraying assembly 2 includes a plurality of control boards 20, spray guns 21, supply pipes 22, a raw material bin 23 and a conical hopper 24. The control boards 20 are symmetrically installed on both sides of the spraying chamber 1 respectively, and a plurality of spray guns 21 are arranged inside each control board 20. The control boards 20 on each side are connected by a supply pipe 22. One end of the supply pipe 22 is communicated with the raw material bin 23. The raw material bin 23 is installed on the upper part of the spraying chamber, and a conical hopper 24 is further arranged on the upper part of the raw material bin 23.
[0028] Support columns 19 are further arranged at the four corners of the bottom of the spraying chamber 1, and anti-slip sleeves 30 are arranged at the bottoms of the support columns 19.
[0029] An observation window 31 is arranged on one side of the spraying chamber 1, and a transparent observation plate 32 is arranged inside the observation window 31. The internal operation condition can be observed at any time through the transparent observation plate 32.
[0030] Sealing doors 33 are arranged at both the inlet 7 and the outlet 8 of the spraying chamber 1, and handles 34 are further arranged on the sealing doors 33.
[0031] Working principle:
[0032] During the spraying operation, the moving track 3 pulls an object to pass through the spraying chamber 1 in turn, and the object is sprayed through the spray guns 21. The corresponding side walls on both sides of the spraying chamber are equivalent to iron plates, and the side walls are positively charged. In this way, the powder generated during the spraying process accumulates on the movable bottom plate 5 and the rotating collecting shaft 4 under the action of the electric field. The driving motor 10 is started to make the rotating collecting shaft 4 send the powder into the collecting groove 12 during the rotation process. Secondly, the powder on the movable bottom plate 5 makes the movable bottom plate 5 rotate towards the middle direction along the support shaft 36 by controlling the telescopic cylinder 17. During this process, the powder accumulated on the movable bottom plate 5 falls into the collecting groove 12 under the action of suction and gravity, and is recycled through the collecting box 6.
[0033] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A dust cleaning device for an MDF coating system mainly includes a spraying chamber (1), a spraying assembly (2), a moving track (3), a rotating collecting shaft (4), a movable bottom plate (5) and a collecting box (6), and is characterized in that: Both ends of the spraying chamber (1) are respectively provided with an inlet (7) and an outlet (8). Spraying components (2) are respectively arranged on both sides of the spraying chamber (1). A moving track (3) is arranged at the inner top of the spraying chamber (1). A speed reducer (9) is arranged at one end of the spraying chamber (1). One end of the speed reducer (9) is connected to a driving motor (10), and the other end is connected to a rotating collecting shaft (4). The other end of the rotating collecting shaft (4) is fitted with a bearing seat (11). The bearing seat (11) is installed on the inner wall at the other end of the spraying chamber (1). Movable bottom plates (5) are respectively arranged on both sides of the rotating collecting shaft (4), and a collecting groove (12) is arranged at the bottom of the rotating collecting shaft (4). The collecting groove (12) is connected to a collecting box (6) through a collecting pipe (13).
2. The dust cleaning device of an MDF painting system according to claim 1, characterized in that: Sliding grooves (14) are arranged at the bottom of each movable bottom plate (5). Sliders (15) are movably arranged in the sliding grooves (14). Ear seats (16) are arranged at the bottoms of the sliders (15). The ear seats (16) are movably connected to the tops of telescopic cylinders (17). The bottoms of the telescopic cylinders (17) are installed at the bottom of the spraying chamber (1).
3. The dust removal device of an MDF coating system according to claim 1, characterized in that: Connection plates (35) are respectively arranged on both sides of the speed reducer (9) and the bearing seat (11). A support shaft (36) is installed between the connection plates (35), and the support shaft (36) is movably connected to one side of the movable bottom plate (5).
4. The dust cleaning device of an MDF coating system according to claim 1, characterized in that: The rotating collecting shaft (4) has a hollow internal structure and is provided with a plurality of notches (18) along the long axis direction.
5. The dust removal device of an MDF painting system according to claim 1, characterized in that: The spraying component (2) includes a plurality of control boards (20), spray guns (21), supply pipes (22), a raw material bin (23) and a conical hopper (24). The control boards (20) are symmetrically installed on both sides of the spraying chamber (1). A plurality of spray guns (21) are arranged inside each control board (20). The control boards (20) on each side are connected through a supply pipe (22). One end of the supply pipe (22) is communicated with the raw material bin (23). The raw material bin (23) is installed at the upper part of the spraying chamber, and a conical hopper (24) is further arranged at the upper part of the raw material bin (23).
6. The dust removal device of an MDF painting system according to claim 1, characterized in that: Support columns (19) are further arranged at the four corners of the bottom of the spraying chamber (1). Anti-slip sleeves (30) are arranged at the bottoms of the support columns (19).
7. The dust removal device of an MDF coating system according to claim 1, characterized in that: An observation window (31) is arranged on one side of the spraying chamber (1). A transparent observation board (32) is arranged inside the observation window (31).
8. The dust removal device of an MDF painting system according to claim 1, characterized in that: Sealing doors (33) are arranged at both the inlet (7) and the outlet (8) of the spraying chamber (1), and handles (34) are further arranged on the sealing doors (33).