Energizing detection mechanism for capacitor core
By dividing the detection lines of the capacitor core empowerment detection mechanism into two, and combining the empowerment, detection and code patching processes, the problem of inefficiency of traditional methods is solved, and efficient automated production and screening and classification of defective products is realized.
Patent Information
- Application Number
- CN202422053592.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-23
AI Technical Summary
Traditional capacitor core empowerment detection methods are inefficient and cannot meet the needs of modern high-precision and high-efficiency production, and lack the functions of screening and classification of defective products.
A detection mechanism for capacitor core empowerment is designed. By dividing the detection circuit into two, and combining the empowerment, detection and code pasting processes into one process, the transmission track and detection and empowerment equipment are used, including material channel distributors, tracks, empowerers, detectors and code pasting machines, to realize automatic loading and unloading and screening and classification of defective products.
It improves work efficiency, shortens working time, reduces material processing costs, saves manual operations, and realizes automatic screening and classification of defective products.
Smart Images

Figure CN223128652U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of capacitor energization, and specifically relates to a detection mechanism for capacitor core energization. Background Technique
[0002] As a key component in electronic devices, the performance of capacitors directly affects the stability and reliability of the devices. In the production process of capacitors, core energization is an important link to ensure their quality. Traditional detection methods have problems such as low efficiency and long processing production lines, which are difficult to meet the requirements of modern high-precision and high-efficiency production.
[0003] After retrieval, as disclosed in a Chinese patent document for a capacitor core energization machine [Application No.: 202222071691.7, Publication No.: CN218241609U], this capacitor core energization machine is characterized in that it includes a base, a turntable is rotatably provided at the middle position of the upper part of the base, and a turntable is fixed on the upper part of the turntable. A plurality of lower electrodes are evenly arranged on both sides of the upper part of the turntable at equal intervals, and a positioning is fixed in each of the plurality of lower electrodes on the turntable. Although the capacitor core energization machine disclosed in this patent can achieve the energization effect, it does not have a detection function and does not have functions such as screening and classifying defective products. Content of the Utility Model
[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a surface cleaning machine for capacitor cores
[0005] The purpose of the utility model can be realized by the following technical solutions:
[0006] A detection mechanism for capacitor core energization includes an energization detection group;
[0007] It is characterized in that the energization detection group includes a transfer channel and a detection and energization device;
[0008] The transfer track includes a material channel one-to-two distributor, a blanking two-in-one distributor, track one and track two. The inlet of track one is connected to one side outlet of the material channel one-to-two distributor, the inlet of track two is connected to the other side outlet of the material channel one-to-two distributor, the outlet of track one is connected to one side inlet of the blanking two-in-one distributor, and the outlet of track two is connected to the other side inlet of the blanking two-in-one distributor.
[0009] The described detection enabling device includes enabling device 1, enabling device 2, detector 1, detector 2, labeling machine 1 and labeling machine 2. Enabling device 1, detector 1 and labeling machine 1 are all installed on the upper part of track 1. Enabling device 1 is installed on one side of detector 1, and labeling machine 1 is installed on the other side of detector 1. Enabling device 2, detector 2 and labeling machine 2 are installed on the upper part of track 2. Enabling device 2 is installed on one side of detector 2, and labeling machine 2 is installed on the other side of detector 2.
[0010] Preferably, the material channel one-to-two distributor includes a material distribution platform and a material distribution baffle. The material distribution baffle is movably installed on the material distribution platform.
[0011] Through the above technical solution, by adjusting the position of the material distribution baffle, the materials can be distributed to two outlets, improving the work efficiency.
[0012] Preferably, the blanking two-in-one distributor includes an integration platform and a rectification baffle. The rectification baffle is movably installed on the integration platform.
[0013] Through the above technical solution, by adjusting the position of the rectification baffle, the materials can be integrated into one channel, saving the packaging time.
[0014] Preferably, defective product collection boxes are installed on the sides of labeling machine 1 and labeling machine 2. The defective product collection box includes a screening table and a screening baffle. The screening baffle is movably installed on the screening table, and the screening baffle is driven by a motor to move.
[0015] Through the above technical solution, defective products can be screened out, and at the same time, the defective products can be classified, improving the screening efficiency.
[0016] Preferably, there is an angle between the screening table and the horizontal plane.
[0017] Through the above technical solution, the defective products can fall by gravity, saving the equipment space and allowing the products to enter the next process quickly.
[0018] Preferably, there are three screening baffles in total, and the three baffles are distributed in a "human" shape.
[0019] Through the above technical solution, by adjusting the positions between the screening baffles, the products can be divided into three categories, increasing the ability and efficiency of defective product screening.
[0020] Preferably, motors are installed at the bottoms of track 1 and track 2, and track 1 and track 2 are driven to rotate by the motors.
[0021] Through the above technical solution, by adjusting the working frequency of the motor, the conveying speed of the track can be adjusted, and the speed of the conveyor belt can be customized according to the product requirements.
[0022] Compared with the prior art, the present utility model has the following advantages:
[0023] 1. The energizing and detecting mechanism for capacitor cores divides the detection circuit into two, and combines the energizing, detecting, and coding processes into one process, greatly improving the work efficiency and shortening the working time.
[0024] 2. The energizing and detecting mechanism for capacitor cores can automatically feed and discharge materials through the conveying track. At the same time, it can screen out defective products and classify the defective products, reducing the cost of material handling and saving manual operation. Description of the Drawings
[0025] Figure 1 is a three-dimensional schematic diagram of the present utility model.
[0026] Figure 2 is a partial enlarged schematic diagram at A of the present utility model.
[0027] Figure 3 is a partial enlarged schematic diagram at B of the present utility model.
[0028] Figure 4 is a front view of the defective product collection box of the present utility model.
[0029] In the figure:
[0030] 101, material path one-to-two distributor; 102, blanking two-in-one distributor; 103, track one; 104, track two; 105, motor; 201, energizer one; 202, energizer two; 203, detector one; 204, detector two; 205, coding machine one; 206, coding machine two; 301, material distribution platform; 302, material distribution baffle; 401, integration platform; 402, rectification baffle; 501, screening table; 502, screening baffle. Detailed Embodiment
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0032] Please refer to Figures 1 to 4 , the present utility model provides a technical solution: an energizing and detecting mechanism for capacitor cores, including a conveying channel and a detecting and energizing device;
[0033] Specifically:
[0034] A detection mechanism for energizing a capacitor core, comprising an energizing detection group; characterized in that the energizing detection group includes a conveying channel and a detection and energizing device;
[0035] The conveying track includes a material channel one-to-two distributor 101, a blanking two-in-one distributor 102, a track one 103 and a track two 104. The inlet of track one 103 is connected to one side outlet of the material channel one-to-two distributor 101, and the inlet of track two 104 is connected to the other side outlet of the material channel one-to-two distributor 101. The outlet of track one 103 is connected to one side inlet of the blanking two-in-one distributor 102, and the outlet of track two 104 is connected to the other side inlet of the blanking two-in-one distributor 102.
[0036] The detection and energizing device includes an energizer one 201, an energizer two 202, a detector one 203, a detector two 204, a labeling machine one 205 and a labeling machine two 206. The energizer one 201, the detector one 203 and the labeling machine one 205 are all installed on the upper part of track one 103. The energizer one 201 is installed on one side of the detector one 203, and the labeling machine one 205 is installed on the other side of the detector one 203. The energizer two 202, the detector two 204 and the labeling machine two 206 are installed on the upper part of track two 104. The energizer two 202 is installed on one side of the detector two 204, and the labeling machine two 206 is installed on the other side of the detector two 204.
[0037] Specifically, the material channel one-to-two distributor 101 includes a material distribution platform 301 and a material distribution baffle 302. The material distribution baffle 302 is movably installed on the material distribution platform 301. By adjusting the position of the rectifying baffle 402, the materials can be integrated into one channel, saving the packaging time. At the same time, through the adjustment of the rectifying baffle 402, the situation of material blockage can be avoided.
[0038] Specifically, the blanking two-in-one distributor 102 includes an integration platform 401 and a rectifying baffle 402. The rectifying baffle 402 is movably installed on the integration platform 401. By adjusting the position of the rectifying baffle 402, the materials can be integrated into one channel, saving the packaging time. At the same time, it can avoid situations such as overflow and blockage caused by a large amount of materials passing through in a short time.
[0039] Specifically, defective product collection boxes are installed on the sides of the labeling machine one 205 and the labeling machine two 206. The defective product collection box includes a screening table 501 and a screening baffle 502. The screening baffle 502 is movably installed on the screening table 501. The screening baffle 502 is driven by a motor to move, which can screen out defective products and classify the defective products at the same time, improving the screening efficiency. Classifying the defective products can greatly improve the utilization rate of waste materials.
[0040] Specifically, there is an angle between the screening table 501 and the horizontal plane, which allows defective products to drop by gravity, saving equipment space and enabling the products to quickly enter the next process. The inclined tabletop can also prevent material blockage.
[0041] Specifically, there are three screening baffles 502 in total. The three baffles 502 are distributed in a "human" shape. By adjusting the positions between the screening baffles 502, the products can be divided into three categories. This mechanical structure has the characteristics of high screening efficiency and space saving, increasing the ability and efficiency of defective product screening.
[0042] Specifically, motors are installed at the bottoms of both the first track 103 and the second track 104. The first track 103 and the second track 104 are driven to rotate by the motors. The speed of the track conveyor can be adjusted by adjusting the working frequency of the motors. The speed of the conveyor belt can be customized according to the product requirements. The motor drive can also make the conveyor belt run at a constant speed, reducing the failure rate.
[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present invention.
[0044] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more unless otherwise specifically defined.
[0045] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A capacitor core energization detection mechanism, comprising an energization detection group; It is characterized in that The energization detection group includes a conveying channel and a detection and energization device; The conveying channel includes a material channel one-to-two distributor (101), a blanking two-in-one distributor (102), a track one (103) and a track two (104). The inlet of the track one (103) is connected to one side outlet of the material channel one-to-two distributor (101), and the inlet of the track two (104) is connected to the other side outlet of the material channel one-to-two distributor (101). The outlet of the track one (103) is connected to one side inlet of the blanking two-in-one distributor (102), and the outlet of the track two (104) is connected to the other side inlet of the blanking two-in-one distributor (102); The detection and energization device includes an energizer one (201), an energizer two (202), a detector one (203), a detector two (204), a labeling machine one (205) and a labeling machine two (206). The energizer one (201), the detector one (203) and the labeling machine one (205) are all installed on the upper part of the track one (103). The energizer one (201) is installed on one side of the detector one (203), and the labeling machine one (205) is installed on the other side of the detector one (203). The energizer two (202), the detector two (204) and the labeling machine two (206) are all installed on the upper part of the track two (104). The energizer two (202) is installed on one side of the detector two (204), and the labeling machine two (206) is installed on the other side of the detector two (204).
2. The energization detection mechanism for a capacitor core according to claim 1, wherein: The material channel one-to-two distributor (101) includes a material distribution platform (301) and a material distribution baffle (302), and the material distribution baffle (302) is movably installed on the material distribution platform (301).
3. A capacitor core energization detection mechanism according to claim 1, characterized in that: The blanking two-in-one distributor (102) includes an integration platform (401) and a rectification baffle (402), and the rectification baffle (402) is movably installed on the integration platform (401).
4. A capacitor core energization detection mechanism according to claim 1, characterized in that: Defective product collection boxes are installed on the sides of the labeling machine one (205) and the labeling machine two (206). The defective product collection box includes a screening table (501) and a screening baffle (502), and the screening baffle (502) is movably installed on the screening table (501). The screening baffle (502) is driven to move by a motor.
5. The capacitor core energization detection mechanism according to claim 4, characterized in that: There is an angle between the screening table (501) and the horizontal plane.
6. The capacitor core energization detection mechanism according to claim 4, characterized in that: There are three screening baffles (502) in total, and the three baffles (502) are distributed in a "person" shape.
7. A capacitor core energization detection mechanism according to claim 1, characterized in that: Motors (105) are installed at the bottoms of the track one (103) and the track two (104), and the track one (103) and the track two (104) are driven to rotate by the motors.
Citation Information
Patent Citations
Capacitor core energizing machine
CN218241609U