Suspension type glue boiling assembly line

Abstract

The utility model discloses a suspension type glue boiling assembly line which comprises a glue boiling box body and a conveying mechanism, a glue boiling tank used for removing residual glue on neodymium iron boron magnet blanks is arranged in the glue boiling box body, and clear water used for cleaning the residual glue is contained in the glue boiling tank. The conveying mechanism comprises a hanging mechanism which operates in a closed circulation mode, the hanging mechanism is erected above the glue boiling tank and drives the material containing basket to conduct cleaning motion in the glue boiling tank, one side of the hanging mechanism moves along the central axis of the glue boiling tank, and the other side of the hanging mechanism moves on the outer side of the glue boiling tank; according to the utility model, the material containing basket is driven by the suspension mechanism to perform cleaning motion in the glue boiling tank, and a cleaning mode that a manipulator needs to frequently move back and forth on a sliding frame in the prior art is replaced, so that the operation time is saved, and the overall working efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of processing equipment for permanent magnetic materials, and particularly relates to a suspended glue-boiling production line. Background Art

[0002] The machining processes of neodymium iron boron magnet blanks include slicing, wire cutting, grinding, etc. When slicing and wire cutting, glue is needed to bond the neodymium iron boron magnet blanks to the tooling to play a fixing role and facilitate subsequent processing. After the neodymium iron boron magnet blanks are processed, the residual glue and oil need to be removed.

[0003] Most of the existing glue-boiling equipment is configured with multiple independent glue-boiling tanks for glue-boiling. The method is that the manipulator on the sliding rack grabs the material basket, and the manipulator moves back and forth through the sliding rack to take out the cooked material and put the material to be boiled into the glue-boiling tank. A cylinder is arranged on the glue-boiling tank to control the opening and closing of the glue-boiling tank lid. However, the above technical solutions have the following problems:

[0004] The manipulator needs to move back and forth on the sliding rack frequently, and each operation takes time, resulting in low overall work efficiency. Moreover, only one material basket can be processed at a time, and multiple tasks cannot be processed simultaneously, further reducing the production efficiency. Content of the Utility Model

[0005] In order to overcome the shortcomings in the prior art that the manipulator needs to move back and forth on the sliding rack frequently, and each operation takes time, resulting in low overall work efficiency, the utility model provides a suspended glue-boiling production line. The glue-boiling production line drives the material basket to perform circular cleaning movement in the glue-boiling tank through a conveying mechanism, thus replacing the manipulator and greatly improving the overall work efficiency.

[0006] The utility model is realized through the following technical solutions:

[0007] A suspended glue-boiling production line, comprising:

[0008] A glue-boiling box body, in which a glue-boiling tank for removing the residual glue on the neodymium iron boron magnet blank is arranged, and clear water for cleaning the residual glue is contained in the glue-boiling tank;

[0009] A conveying mechanism, the conveying mechanism comprises a suspended mechanism running in a closed loop, the suspended mechanism is erected above the glue-boiling tank, and the suspended mechanism drives the material basket to perform cleaning movement in the glue-boiling tank. Among them, one side of the suspended mechanism moves along the central axis of the glue-boiling tank, and the other side of the suspended mechanism moves outside the glue-boiling tank.

[0010] As a further technical solution of the hanging glue-boiling production line, to improve the cleaning quality, the glue-boiling tank includes an inlet section, a heat preservation section and an outlet section that are connected in sequence;

[0011] The two inner wall surfaces opposite to each other on the inlet section and the outlet section are inclined surfaces;

[0012] The heat preservation section includes a steam hood, and the steam hood and the tank body of the glue-boiling tank form a heat preservation cavity, and one side of the suspension mechanism passes through and moves in the heat preservation cavity.

[0013] As a further technical solution of the hanging glue-boiling production line, the horizontal plane of the suspension mechanism located above the inlet section and the outlet section is higher than the horizontal plane of the suspension mechanism located above the heat preservation section, so as to avoid the collision between the material-containing basket and the glue-boiling box body when the conveying mechanism operates.

[0014] As a further technical solution of the hanging glue-boiling production line, in order to facilitate the removal of waste materials at the bottom of the glue-boiling tank, a waste material collection cavity is provided on the bottom wall surface of the outlet section, the inlet of the waste material collection cavity is flush with the bottom wall surface of the glue-boiling tank, and a scraping plate mechanism is suspended by the suspension mechanism, and the scraping plate mechanism is in contact with the bottom wall surface of the glue-boiling tank.

[0015] As a further technical solution of the hanging glue-boiling production line, in order to further facilitate the removal of waste materials at the bottom of the glue-boiling tank, a movable waste material collection basket is provided in the waste material collection cavity. When the suspension mechanism moves in a cycle, the scraping plate mechanism scrapes the residual glue on the bottom wall surface of the glue-boiling tank into the waste material collection basket.

[0016] As a further technical solution of the hanging glue-boiling production line, a drain pipe is provided at the bottom of the waste material collection cavity, and the wastewater in the glue-boiling tank is safely discharged through the drain pipe.

[0017] As a further technical solution of the hanging glue-boiling production line, the waste material collection basket includes a collection basket body and a collection basket frame;

[0018] One end of the collection basket frame is connected to the opposite sides of the collection basket body, and the other end of the collection basket frame extends to the outside of the glue-boiling tank, and the waste materials at the bottom of the glue-boiling tank enter the waste material collection basket for collection, and then the waste material collection basket can be replaced;

[0019] The collection basket body is provided with leakage holes, a filter screen is connected to the leakage holes, and the leakage holes are communicated with the drain pipe.

[0020] As a further technical solution of the hanging glue-boiling production line, a plurality of steam heating coils are evenly laid on the inner wall surface of the glue-boiling tank, and the steam heating coils are immersed in the clear water for cleaning the residual glue, so that the water temperature rises to boiling.

[0021] As a further technical solution of the suspension glue-boiling production line, heat-insulating cotton is embedded in both the inner wall surface of the glue-boiling tank and the inner wall surface of the steam hood to prevent heat dissipation and scalding.

[0022] As a further technical solution of the suspension glue-boiling production line, a water adding pipe and a water replenishing pipe are connected to the inlet section. Water is added to the glue-boiling tank through the water adding pipe, and water is replenished to the running glue-boiling tank through the water replenishing pipe. The water level in the glue-boiling tank is lower than the water outlet ends of the water adding pipe and the water replenishing pipe to prevent the water after glue-boiling from flowing back.

[0023] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0024] 1. The utility model provides a suspension glue-boiling production line, which includes a glue-boiling box body and a conveying mechanism. The conveying mechanism includes a suspension mechanism that operates in a closed loop. The suspension mechanism is erected above the glue-boiling tank, and the suspension mechanism drives the material-bearing basket to perform a cleaning movement in the glue-boiling tank, replacing the cleaning mode in the prior art where a manipulator needs to move back and forth on the sliding rack frequently, thereby saving operation time and greatly improving the overall working efficiency.

[0025] 2. In the utility model, a scraping plate mechanism is suspended by the suspension mechanism. The scraping plate mechanism contacts the bottom wall surface of the glue-boiling tank. When the suspension mechanism makes a full cycle of movement, the scraping plate mechanism scrapes the residual glue on the bottom wall surface of the glue-boiling tank into the waste collection basket to achieve the purpose of self-cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The drawings described herein are used to provide a further understanding of the embodiments of the utility model, constitute a part of this application, and do not limit the embodiments of the utility model. In the drawings:

[0027] Figure 1 is a schematic structural diagram of the utility model;

[0028] Figure 2 is a schematic structural diagram of the utility model without installing the steam hood;

[0029] Figure 3 is Figure 2 an enlarged schematic structural diagram of the label A in

[0030] Figure 4 is Figure 2 an enlarged schematic structural diagram of the label B in

[0031] Figure 5 is Figure 2 an enlarged schematic structural diagram of the label C in

[0032] Figure 6This is a partial schematic diagram of the tail of the present utility model when the conveying mechanism is not installed;

[0033] Figure 7 This is a structural schematic diagram of the waste collection basket;

[0034] Figure 8 This is a structural schematic diagram of the scraper mechanism;

[0035] Figure 9 This is a structural schematic diagram of the material holding basket;

[0036] Marks in the attached drawings and corresponding component names:

[0037] 1 - Conveying mechanism, 2 - First suspension chain bracket, 3 - Glue boiling box body, 4 - Steam hood, 5 - Underframe, 6 - Material holding basket, 7 - Waste collection basket, 8 - Drain pipe, 9 - Scraper mechanism, 10 - Steam heating coil, 11 - Second suspension chain bracket, 12 - Reinforcement bracket, 13 - Water supply pipe, 14 - Water replenishing pipe, 15 - Collection basket body, 16 - Collection basket frame, 17 - Scraper, 18 - Connecting frame, 19 - Hook, 20 - Basket body. Detailed implementation manners

[0038] To make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with embodiments and the attached drawings. The illustrative embodiments and descriptions thereof of the present utility model are only used to explain the present utility model and do not limit the present utility model.

[0039] Embodiment 1

[0040] Embodiment 1 of the present invention provides a suspended glue boiling production line, as Figure 1 shown, including a glue boiling box body 3 and a conveying mechanism 1;

[0041] Among them, please refer to Figures 2 - 5 shown, the glue boiling box body 3 is installed on the upper surface of the underframe 5, and the underframe 5 provides a supporting force for the glue boiling box body 3. A glue boiling tank for removing the residual glue on the neodymium iron boron magnet blank is arranged inside the glue boiling box body 3. The cross-sectional shape of the glue boiling tank is U-shaped and is filled with clear water for cleaning the residual glue. Specifically, the glue boiling tank includes an inlet section, a heat preservation section and an outlet section that are connected in sequence. The two inner wall surfaces opposite to each other on the inlet section and the outlet section are inclined surfaces. At the same time, a plurality of steam heating coils 10 are evenly laid on the inner wall surfaces of the inlet section, the heat preservation section and the outlet section. The steam heating coils 10 are immersed in the clear water for cleaning the residual glue, so that the water temperature rises to boiling. Moreover, the heat preservation section includes a steam hood 4, and the steam hood 4 and the tank body of the glue boiling tank form a heat preservation cavity, and this heat preservation cavity can slow down the loss of water vapor, thereby forming a cleaning area with a relatively stable temperature.

[0042] Among them, please refer to again Figures 2 - 5As shown in the figure, the conveying mechanism 1 includes a suspension mechanism that operates in a closed loop. Both ends of the suspension mechanism are respectively mounted above the glue boiling tank through the first suspension chain bracket 2, while the middle section of the suspension mechanism is mounted above the glue boiling tank through the second suspension chain brackets 11 arranged at intervals. At the same time, adjacent second suspension chain brackets 11 are reinforced by the reinforcement bracket 12. Specifically, to ensure efficient degumming and cleaning, one side of the suspension mechanism moves through the heat preservation cavity, and the other side of the suspension mechanism moves outside the glue boiling tank. The suspension mechanism suspends a plurality of material baskets 6, and the plurality of material baskets 6 are arranged at equal intervals. Specifically, as Figure 9 shown, the material basket 6 includes a hook 19 and a basket body 20. The basket body 20 is a hollow structure and is suspended on the suspension mechanism through the hook 19. When the glue boiling is completed, the worker can remove the basket body 20 beside.

[0043] In this embodiment, the suspension mechanism is a common existing suspension assembly line. The suspension mechanism drives all the material baskets 6 to immerse in water from the inlet section through the transmission system, and moves at a constant speed, and then moves out from the outlet section. At this time, the glue boiling is completed, and then the worker removes the basket beside. In this way, a closed-loop assembly line is formed, replacing the cleaning mode in the prior art where the manipulator needs to move back and forth on the sliding frame frequently, thereby saving operation time and greatly improving the overall work efficiency.

[0044] Embodiment 2

[0045] This Embodiment 2 provides another suspension type glue boiling assembly line based on the technical solution of Embodiment 1. As Figure 1 、 Figure 3 and Figure 5 shown, to avoid the collision between the material basket 6 and the glue boiling box body 3 when the conveying mechanism 1 operates, in this embodiment, the horizontal plane of the suspension mechanism above the inlet section and the outlet section is higher than the horizontal plane of the suspension mechanism above the heat preservation section. In this way, the horizontal planes at both ends of the suspension mechanism close to the glue boiling box body 3 are higher, so that there is sufficient space above the glue boiling box body 3 when hanging the material basket 6.

[0046] In this embodiment, in order to prevent heat dissipation and scalding, heat preservation cotton is embedded in the inner wall surface of the glue boiling tank and the inner wall surface of the steam hood 4.

[0047] In this embodiment, to avoid the backflow of the water after glue boiling, a water adding pipe 13 and a water replenishing pipe 14 are connected to the inlet section. Water is added to the glue boiling tank through the water adding pipe 13, and water is replenished to the running glue boiling tank through the water replenishing pipe 14. The water level in the glue boiling tank is lower than the water outlet ends of the water adding pipe 13 and the water replenishing pipe 14.

[0048] Embodiment 3

[0049] This Embodiment 3 provides another suspension type glue boiling assembly line based on Embodiment 1 or Embodiment 2. AsFigures 1 - 6 As shown, the difference is that this embodiment has self-cleaning ability. In this embodiment, a waste collection cavity is provided on the bottom wall surface of the outlet section. The inlet of the waste collection cavity is flush with the bottom wall surface of the glue boiling tank, and a scraping mechanism 9 is suspended by a suspension mechanism. As Figure 8 shown, the scraping mechanism 9 includes a scraper 17 and a connecting frame 18. One end of the scraper 17 is connected to the connecting frame 18, and the other end of the scraper 17 is in contact with the bottom wall surface of the glue boiling tank. The scraper 17 is suspended on the suspension mechanism through the connecting frame 18. When the suspension mechanism drives the material basket 6 to move, the suspension mechanism can also drive the scraper 17 to move through the connecting frame 18, so as to push the glue waste deposited in the glue boiling box body 3 towards the waste collection cavity.

[0050] To further facilitate the removal of waste at the bottom of the glue boiling tank, in this embodiment, a movable waste collection basket 7 is provided in the waste collection cavity. When the suspension mechanism moves in a cycle for one week, the scraper 17 scrapes the residual glue on the bottom wall surface of the glue boiling tank into the waste collection basket 7. Specifically, as Figure 7 shown, the waste collection basket 7 includes a collection basket body 15 and a collection basket frame 16. One end of the collection basket frame 15 is connected to the opposite sides of the collection basket body 15, and the other end of the collection basket frame 16 extends outward from the glue boiling tank. The waste at the bottom of the glue boiling tank enters the waste collection basket 7 for collection, and then it can be done by replacing the waste collection basket 7. The collection basket body 15 is provided with leakage holes, and a filter screen is connected to the leakage holes, and the leakage holes are communicated with a drain pipe 8. The wastewater in the glue boiling tank is safely discharged to the external wastewater collection system through the drain pipe 8.

[0051] The specific embodiments described above further elaborate on the purpose, technical solutions, and beneficial effects of the present invention. It should be understood that the above description is only the specific embodiments of the present invention and is not used to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A hanging glue-boiling production line, characterized in that, Comprising: A glue boiling box body (3), inside which there is a glue boiling tank for removing the residual glue on the NdFeB magnet blank, and clear water for cleaning the residual glue is contained in the glue boiling tank; A conveying mechanism (1), which includes a hanging mechanism running in a closed loop. The hanging mechanism is erected above the glue boiling tank, and the hanging mechanism drives the material loading basket (6) to perform a cleaning movement in the glue boiling tank. Among them, one side of the hanging mechanism moves along the central axis of the glue boiling tank, and the other side of the hanging mechanism moves outside the glue boiling tank.

2. The hanging glue boiling production line according to claim 1, characterized in that, The glue boiling tank includes an inlet section, a heat preservation section, and an outlet section that are connected in sequence; The two inner wall surfaces opposite to each other on the inlet section and the outlet section are inclined planes; The heat preservation section includes a steam hood (4), and the steam hood (4) and the tank body of the glue boiling tank form a heat preservation cavity, and one side of the hanging mechanism passes through and moves in the heat preservation cavity.

3. The hanging glue boiling production line according to claim 2, characterized in that, The horizontal plane of the hanging mechanism located above the inlet section and the outlet section is higher than the horizontal plane of the hanging mechanism located above the heat preservation section.

4. A suspension glue-boiling production line according to claim 2, wherein, A waste collection cavity is provided on the bottom wall surface of the outlet section. The inlet of the waste collection cavity is flush with the bottom wall surface of the glue boiling tank, and a scraper mechanism (9) is hung on the hanging mechanism, and the scraper mechanism (9) contacts the bottom wall surface of the glue boiling tank.

5. A suspension glue-boiling production line according to claim 4, characterized in that A movable waste collection basket (7) is provided in the waste collection cavity. When the hanging mechanism moves in a loop for one week, the scraper mechanism (9) scrapes the residual glue on the bottom wall surface of the glue boiling tank into the waste collection basket (7).

6. The hanging glue boiling production line according to claim 5, wherein, A drain pipe (8) is provided at the bottom of the waste collection cavity, and the drain pipe (8) discharges the waste in the waste collection cavity into an external waste water collection system.

7. A hanging glue-boiling assembly line according to claim 6, wherein, The waste collection basket (7) includes a collection basket body (15) and a collection basket frame (16); One end of the collection basket frame (16) is connected to the opposite sides of the collection basket body (15), and the other end of the collection basket frame (16) extends to the outside of the glue boiling tank; The collection basket body (15) is provided with leakage holes, a filter screen is connected to the leakage holes, and the leakage holes are communicated with the drain pipe (8).

8. A suspension glue-boiling production line according to claim 2, wherein, A plurality of steam heating coils (10) are evenly laid on the inner wall surface of the glue boiling tank, and the steam heating coils (10) are immersed in the clear water for cleaning the residual glue.

9. The hanging glue boiling production line according to claim 8, characterized in that, Heat preservation cotton is embedded in both the inner wall surface of the glue boiling tank and the inner wall surface of the steam hood (4).

10. A hanging glue-boiling production line according to claim 2, characterized in that, The inlet section is communicated with a water adding pipe (13) and a water replenishing pipe (14), and the water level in the glue boiling tank is lower than the water outlet ends of the water adding pipe (13) and the water replenishing pipe (14).

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