Semi-automatic drum-type multi-groove ultrasonic cleaning machine

Abstract

The utility model belongs to the field of hardware cleaning devices, and particularly relates to a semi-automatic drum-type multi-groove ultrasonic cleaning machine which comprises a supporting plate. Two second supporting frames are fixedly connected to the upper end of the supporting plate, a movable conveying assembly is arranged at the upper ends of the second supporting frames, placing frames are fixedly connected to the left end and the right end of the supporting plate, temporary storage grooves are formed in the upper ends of the placing frames, and a console is fixedly connected to the front end of the placing frame located at the left end of the supporting plate. According to the device, the sliding block is opened, the connecting plate is driven to the position above the temporary storage groove, then the electric cylinder is opened, the fixing plate is driven to be located downwards, the two fixing shaft bodies on the rolling basket are stuffed into the inner wall of the hook frame after front-back displacement adjustment, and then the rolling basket on the hook frame is transported and carried through the sliding block and the electric cylinder; therefore, subsequent cleaning and drying work is completed, and the problems that the labor is large and the efficiency is low due to the fact that the rolling basket needs to be manually carried back and forth are solved.

Description

Technical Field

[0001] The utility model belongs to the field of hardware cleaning devices, and particularly relates to a semi-automatic drum-type multi-tank ultrasonic cleaning machine. Background Technique

[0002] During the production and processing of hardware parts, their surfaces will inevitably adhere to a layer of stamping oil, cutting fluid, and other stubborn stains. These stains not only affect the appearance quality of the products but may also have an adverse impact on subsequent processing, assembly, and service performance. In order to thoroughly remove these stains and ensure the cleanliness and quality of the hardware parts, the industry generally adopts the rolling basket type cleaning and drying process.

[0003] In the existing rolling basket type cleaning and drying process, the small hardware parts to be cleaned usually keep tumbling, so that all directions of the products are in frictional contact with the cleaning liquid, resulting in bumping and shaking, and the pollutants are shaken off and dissolved. However, the hardware parts in the rolling basket will be very heavy, which will cause physical fatigue for workers. If the rolling basket is too small, the cleaning output will be reduced, resulting in the impact on the overall work efficiency during the loading and unloading process.

[0004] Therefore, a semi-automatic drum-type multi-tank ultrasonic cleaning machine is proposed. Through a semi-automatic transmission device, the machine drives workers to perform the work of cleaning and transporting the rolling basket mechanically, improving the cleaning efficiency of the hardware parts in the rolling basket. Content of the Utility Model

[0005] In order to overcome the problems in the existing use of the rolling basket type cleaning, in the cleaning process, it causes a large physical loss to workers, and it is not convenient for loading and unloading, resulting in low work efficiency.

[0006] The technical solution of the utility model is: a semi-automatic drum-type multi-tank ultrasonic cleaning machine, including a support plate; two second support frames are fixedly connected to the upper end of the support plate, a moving transmission component is arranged at the upper end of the second support frames, placing frames are fixedly connected to the left and right ends of the support plate, a temporary storage groove is opened at the upper end of the placing frames, a control console is fixedly connected to the front end of the placing frame at the left end of the support plate, a rolling basket is movably placed on the temporary storage groove, fixed shafts are fixedly connected to the front and rear ends of the rolling basket, and a cleaning box is fixedly connected to the upper end of the support plate.

[0007] Preferably, when it is necessary to clean small hardware parts, the hardware parts are placed in the rolling basket, and then the moving transmission component drives the rolling basket to perform the cleaning work on the cleaning box. Then, the rolling basket in the cleaning box is transported to the dryer by the moving transmission component for drying work. Then, the dried rolling basket is placed at the temporary storage groove at the right end of the support plate for subsequent unloading work, solving the problem that when facing a large number of rolling baskets, continuous work by workers will cause fatigue and reduce work efficiency.

[0008] Preferably, support bases are fixedly connected to the lower end of the support plate in a uniformly distributed manner. Two first support frames are fixedly connected to the upper end of the support plate. First shaft placement grooves are formed at the ends of the two first support frames that are close to each other. A dryer is fixedly connected to the upper end of the support plate and is located at the middle position between the two ends that are close to each other. The first shaft placement grooves are adapted to the fixed shafts. After taking out the cleaned rolling basket from the cleaning box, then place the two fixed shafts from top to bottom at the first shaft placement grooves on the two first support frames. Then turn on the dryer to dry the hardware parts in the upper rolling basket. Then, the rolling basket is transported to the blanking area through the subsequent moving and conveying assembly.

[0009] Preferably, a water injection pipe is fixedly connected to the front end of the cleaning box in a through manner. An electromagnetic valve is arranged on the water injection pipe. Two motors are fixedly connected to the front end of the cleaning box. The rear end of the output shaft of the motor passes through the cleaning box and is fixedly connected to a rotating column. A friction wheel is fixedly connected to the rear end of the rotating column. Two ultrasonic vibration plates are arranged at the lower end of the inner wall of the cleaning box. A heating pipe is arranged at the rear end of the inner wall of the cleaning box. When cleaning work needs to be carried out, connect the water injection pipe to a water pump, then turn on the electromagnetic valve to make the water injection pipe inject water into the cleaning box. Then, turn on the heating pipe to heat the liquid in the cleaning box. When the rolling basket is placed in the cleaning box, turn on the ultrasonic vibration plates to clean the hardware parts in the rolling basket.

[0010] Preferably, two groups of fixed disks are fixedly connected to the inner walls of the front and rear ends of the cleaning box. Each group of fixed disks is divided into two. Second shaft placement grooves are formed at the ends of each group of two fixed disks that are close to each other. The second shaft placement grooves are adapted to the fixed shafts. The two groups of fixed disks in the cleaning box are used to place two rolling baskets, and the rolling baskets are supported by the second shaft placement grooves on the fixed disks.

[0011] Preferably, the moving and conveying assembly includes a slide rail, a slider, a connecting plate, a first groove, a sliding rod, an electric cylinder, a fixing plate, and a hook; the upper end of the second support frame is fixedly connected to the slide rail. Sliders are respectively arranged at the ends of the two slide rails that are close to each other. A connecting plate is fixedly connected to the ends of the two sliders that are close to each other. First grooves are formed through the upper and lower ends of the connecting plate. A sliding rod is movably arranged on the inner wall of the first groove. An electric cylinder is fixedly connected to the upper end of the connecting plate. The output shaft of the electric cylinder passes through the connecting plate and extends to the lower end of the connecting plate and is fixedly connected to the fixing plate. The lower ends of the two sliding rods are connected to the fixing plate. Two hooks are fixedly connected to the lower end of the fixing plate. The inner wall of the hook is adapted to the fixed shaft. When the rolling basket needs to be transported, turn on the slider to drive the connecting plate above the temporary storage groove. Then turn on the electric cylinder to drive the fixing plate downward. After adjusting the front and rear displacement, insert the two fixed shafts on the rolling basket into the inner wall of the hook. Then, the slider and the electric cylinder are used to transport and carry the rolling basket on the hook, thus completing the subsequent cleaning and drying work.

[0012] Preferably, when the rolling basket is placed on the cleaning box and the two fixed shafts on the rolling basket are placed on the corresponding second shaft placement grooves, the outer wall of the friction wheel is in mutual contact with the outer wall of the rolling basket. When the rolling basket is placed on the cleaning box, by starting the motor, the output shaft of the motor drives the friction wheel on the rotating column to rotate, and the rolling basket rotates on the second shaft placement groove through the rotation of the friction wheel, thereby flipping and shaking the hardware parts in the rolling basket.

[0013] Preferably, the mutually remote ends of the two hook brackets are flush with the mutually close ends of the two first support frames, and the mutually close ends of the two first support frames are flush with the mutually close ends of each group of two fixed discs, preventing the hook brackets from colliding with the first support frames or the fixed discs when the mobile transmission assembly is displaced.

[0014] Advantages of the present utility model:

[0015] 1. By starting the slider, the connecting plate is driven above the temporary storage groove, and then the electric cylinder is started to drive the fixing plate downward. After adjusting the front-back displacement, the two fixed shafts on the rolling basket are inserted into the inner wall of the hook bracket, and then the rolling basket on the hook bracket is transported and carried by the slider and the electric cylinder, thereby completing the subsequent cleaning and drying work, solving the problem that manual back-and-forth handling of the rolling basket leads to high labor intensity and low efficiency;

[0016] 2. By starting the motor, the output shaft of the motor drives the friction wheel on the rotating column to rotate, and the rolling basket rotates on the second shaft placement groove through the rotation of the friction wheel, thereby flipping and shaking the hardware parts in the rolling basket. Then, by starting the heating tube, the liquid in the cleaning box is heated. When the rolling basket is placed in the cleaning box, by starting the ultrasonic vibration plate, the hardware parts in the rolling basket are cleaned;

[0017] 3. By taking out the cleaned rolling basket from the cleaning box, then placing the two fixed shafts from top to bottom at the first shaft placement grooves on the two first support frames, and then starting the dryer to dry the hardware parts in the upper rolling basket, and then transporting the rolling basket to the blanking area by the subsequent mobile transmission assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Shown is a three-dimensional structural schematic diagram of the semi-automatic drum-type multi-tank ultrasonic cleaning machine of the present utility model;

[0019] Figure 2 Shown is a three-dimensional sectional structural schematic diagram of the semi-automatic drum-type multi-tank ultrasonic cleaning machine of the present utility model;

[0020] Figure 3The figure shows a three-dimensional structural schematic diagram of a support plate of a semi-automatic drum-type multi-tank ultrasonic cleaning machine of the present utility model;

[0021] Figure 4 The figure shows a three-dimensional structural schematic diagram of a mobile transmission component of a semi-automatic drum-type multi-tank ultrasonic cleaning machine of the present utility model;

[0022] Figure 5 The figure shows a three-dimensional structural schematic diagram of a cleaning box of a semi-automatic drum-type multi-tank ultrasonic cleaning machine of the present utility model.

[0023] The reference signs in the drawings are: 1, support plate; 101, slide rail; 102, slider; 103, connecting plate; 104, first tank; 105, sliding rod; 106, electric cylinder; 107, fixing plate; 108, hook rack; 2, support base; 3, placing rack; 4, temporary storage tank; 5, control console; 6, rolling basket; 7, fixed shaft body; 8, cleaning box; 9, water injection pipe; 10, solenoid valve; 11, motor; 12, ultrasonic vibration plate; 13, heating pipe; 14, dryer; 15, first support frame; 16, first shaft body placement groove; 17, second support frame; 18, rotating column; 19, friction wheel; 20, fixed disk; 21, second shaft body placement groove. Detailed implementation manners

[0024] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0025] Please refer to Figures 1 - 5 , the present utility model provides an embodiment: a semi-automatic drum-type multi-tank ultrasonic cleaning machine, including a support plate 1; two second support frames 17 are fixedly connected to the upper end of the support plate 1, a mobile transmission component is arranged at the upper end of the second support frame 17, placing racks 3 are fixedly connected to the left and right ends of the support plate 1, a temporary storage tank 4 is formed at the upper end of the placing rack 3, a control console 5 is fixedly connected to the front end of the placing rack 3 at the upper left end of the support plate 1, a rolling basket 6 is movably placed on the temporary storage tank 4, fixed shaft bodies 7 are fixedly connected to the front and rear ends of the rolling basket 6, and a cleaning box 8 is fixedly connected to the upper end of the support plate 1.

[0026] Please refer to Figures 2 - 5, in this embodiment, support bases 2 are fixedly connected to the lower end of the support plate 1 in a uniformly distributed manner. Two first support frames 15 are fixedly connected to the upper end of the support plate 1. A first shaft placement groove 16 is provided at one end of the two first support frames 15 close to each other. A dryer 14 is fixedly connected to the upper end of the support plate 1, and the dryer 14 is located at the middle position between the two ends close to each other. The first shaft placement groove 16 is adapted to the fixed shaft 7. A water injection pipe 9 is fixedly connected to the front end of the cleaning box 8 in a through manner. An electromagnetic valve 10 is provided on the water injection pipe 9. Two motors 11 are fixedly connected to the front end of the cleaning box 8. The rear end of the output shaft of the motor 11 passes through the cleaning box 8 and is fixedly connected to a rotating column 18. A friction wheel 19 is fixedly connected to the rear end of the rotating column 18. Two ultrasonic vibration plates 12 are provided at the lower end of the inner wall of the cleaning box 8. A heating pipe 13 is provided at the rear end of the inner wall of the cleaning box 8. Two groups of fixed disks 20 are fixedly connected to the front and rear inner walls of the cleaning box 8. Each group of fixed disks 20 is divided into two. A second shaft placement groove 21 is provided at one end of each group of two fixed disks 20 close to each other. The second shaft placement groove 21 is adapted to the fixed shaft 7. When the rolling basket 6 is placed on the cleaning box 8 and the two fixed shafts 7 on the rolling basket 6 are placed in the corresponding second shaft placement grooves 21, the outer wall of the friction wheel 19 is in contact with the outer wall of the rolling basket 6.

[0027] Please refer to Figures 3 - 4 , in this embodiment, the mobile transfer component includes a slide rail 101, a slider 102, a connecting plate 103, a first groove body 104, a sliding rod 105, an electric cylinder 106, a fixing plate 107 and a hook frame 108; the upper end of the second support frame 17 is fixedly connected to the slide rail 101. Sliders 102 are respectively provided at one end of the two slide rails 101 close to each other. A connecting plate 103 is fixedly connected to one end of the two sliders 102 close to each other. A first groove body 104 is provided through the upper and lower ends of the connecting plate 103. A sliding rod 105 is movably arranged on the inner wall of the first groove body 104. An electric cylinder 106 is fixedly connected to the upper end of the connecting plate 103. The output shaft of the electric cylinder 106 passes through the connecting plate 103 and extends to the lower end of the connecting plate 103 and is fixedly connected to a fixing plate 107. The lower ends of the two sliding rods 105 are connected to the fixing plate 107. Two hook frames 108 are fixedly connected to the lower end of the fixing plate 107. The inner wall of the hook frame 108 is adapted to the fixed shaft 7. The ends of the two hook frames 108 away from each other are flush with the ends of the two first support frames 15 close to each other. The ends of the two first support frames 15 close to each other are flush with the ends of each group of two fixed disks 20 close to each other.

[0028] When working, place the hardware parts in the rolling basket 6. Connect the water injection pipe 9 to the water pump, then turn on the solenoid valve 10 to make the water injection pipe 9 inject water into the cleaning box 8. Then, turn on the heating pipe 13 to heat the liquid in the cleaning box 8. Next, turn on the slider 102 to drive the connecting plate 103 above the temporary storage groove 4. Then, turn on the electric cylinder 106 to drive the fixing plate 107 downward. After adjusting the front and rear displacement, insert the two fixed shaft bodies 7 on the rolling basket 6 into the inner wall of the hook frame 108. Then, use the slider 102 and the electric cylinder 106 to transport and carry the rolling basket 6 on the hook frame 108;

[0029] Then, make the output shaft of the motor 11 drive the friction wheel 19 on the rotating column 18 to rotate, and the rolling basket 6 rotates on the second shaft body placement groove 21 through the rotation of the friction wheel 19, so as to turn and shake the hardware parts in the rolling basket 6. Turn on the ultrasonic vibration plate 12 to clean the hardware parts in the rolling basket 6;

[0030] Take out the cleaned rolling basket 6 from the cleaning box 8. Then, place the two fixed shaft bodies 7 from top to bottom at the first shaft body placement groove 16 on the two first support frames 15. Then, turn on the dryer 14 to dry the hardware parts in the upper rolling basket 6. Next, use the subsequent moving and transporting component to carry the rolling basket 6 to the blanking area.

[0031] Through the above steps, when it is necessary to clean small hardware parts, place the hardware parts in the rolling basket 6. Then, drive the rolling basket 6 to perform cleaning work on the cleaning box 8 through the moving and transporting component. Next, transport the rolling basket 6 in the cleaning box 8 to the dryer 14 through the moving and transporting component for drying. Then, place the dried rolling basket 6 at the temporary storage groove 4 at the right end of the support plate 1 for subsequent blanking work, which solves the problem that when facing a large number of rolling baskets, continuous work by workers will cause fatigue and reduce work efficiency.

[0032] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the gist of the present invention.

Claims

1. Semi-automatic drum-type multi-tank ultrasonic cleaning machine, including a support plate (1); characterized in that: Two second support frames (17) are fixedly connected to the upper end of the support plate (1). A mobile transmission assembly is arranged at the upper end of the second support frame (17). Placing frames (3) are fixedly connected to the left and right ends of the support plate (1). A temporary storage groove (4) is formed at the upper end of the placing frame (3). An operation console (5) is fixedly connected to the front end of the placing frame (3) located at the upper left end of the support plate (1). A rolling basket (6) is movably placed in the temporary storage groove (4). Fixed shafts (7) are fixedly connected to the front and rear ends of the rolling basket (6). A cleaning box (8) is fixedly connected to the upper end of the support plate (1).

2. The semi-automatic drum-type multi-tank ultrasonic cleaning machine according to claim 1, characterized in that: Support bases (2) evenly distributed are fixedly connected to the lower end of the support plate (1). Two first support frames (15) are fixedly connected to the upper end of the support plate (1). A first shaft placement groove (16) is formed at one end where the two first support frames (15) are close to each other. A dryer (14) is fixedly connected to the upper end of the support plate (1). The dryer (14) is located at the middle position between the two ends close to each other. The first shaft placement groove (16) is adapted to the fixed shaft (7).

3. The semi-automatic drum-type multi-tank ultrasonic cleaning machine according to claim 1, characterized in that: A water injection pipe (9) is fixedly connected to the front end of the cleaning box (8) in a through manner. An electromagnetic valve (10) is arranged on the water injection pipe (9). Two motors (11) are fixedly connected to the front end of the cleaning box (8). The rear end of the output shaft of the motor (11) passes through the cleaning box (8) and is fixedly connected to a rotating column (18). A friction wheel (19) is fixedly connected to the rear end of the rotating column (18). Two ultrasonic vibration plates (12) are arranged at the lower end of the inner wall of the cleaning box (8). A heating pipe (13) is arranged at the rear end of the inner wall of the cleaning box (8).

4. The semi-automatic drum-type multi-tank ultrasonic cleaning machine according to claim 1, characterized in that: Two groups of fixed disks (20) are fixedly connected to the inner walls of the front and rear ends of the cleaning box (8). Each group of fixed disks (20) is divided into two. A second shaft placement groove (21) is formed at one end where the two fixed disks (20) in each group are close to each other. The second shaft placement groove (21) is adapted to the fixed shaft (7).

5. The semi-automatic drum-type multi-tank ultrasonic cleaning machine according to claim 1, characterized in that: The mobile transmission assembly includes a slide rail (101), a slider (102), a connecting plate (103), a first groove body (104), a sliding rod (105), an electric cylinder (106), a fixing plate (107) and a hook frame (108); the slide rail (101) is fixedly connected to the upper end of the second support frame (17). Sliders (102) are respectively arranged at one ends where the two slide rails (101) are close to each other. A connecting plate (103) is fixedly connected to one ends where the two sliders (102) are close to each other. A first groove body (104) is formed through the upper and lower ends of the connecting plate (103). A sliding rod (105) is movably arranged on the inner wall of the first groove body (104). An electric cylinder (106) is fixedly connected to the upper end of the connecting plate (103). The output shaft of the electric cylinder (106) passes through the connecting plate (103) and extends to the lower end of the connecting plate (103) and is fixedly connected to the fixing plate (107). The lower ends of the two sliding rods (105) are connected to the fixing plate (107). Two hook frames (108) are fixedly connected to the lower end of the fixing plate (107). The inner wall of the hook frame (108) is adapted to the fixed shaft (7).

6. The semi-automatic drum type multi-tank ultrasonic cleaning machine according to claim 1, characterized in that: When the rolling basket (6) is placed on the cleaning box (8), and the two fixed shaft bodies (7) on the rolling basket (6) are placed on the corresponding second shaft body placement grooves (21), the outer wall of the friction wheel (19) is in mutual contact with the outer wall of the rolling basket (6).

7. The semi-automatic drum-type multi-tank ultrasonic cleaning machine according to claim 5, wherein: The mutually remote ends of the two hook brackets (108) are flush with the mutually proximate ends of the two first support frames (15), and the mutually proximate ends of the two first support frames (15) are flush with the mutually proximate ends of each group of two fixed discs (20).

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