Hydrostatic press device for contact compression molding

Through the design of the hydrostatic press device, the mold is automatically cleaned and the material is knocked during the pressing process, which solves the safety hazards and low efficiency of manual cleaning of molds, and achieves uniform and compact molding of the contact material.

CN223129235UActive Publication Date: 2025-07-22QINGDAO DELIXING HIGH-TECH MATERIALS CO LTD
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Patent Information

Application Number
CN202422320649.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-22
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

In the prior art, the mold needs to be manually cleaned after the contact is formed, which increases labor costs and poses safety risks.

Method used

The hydrostatic press device is used to drive the cleaning rod and cleaning plate to automatically clean the mold through a spring telescopic rod, and the punch rod is used to make the material distribution more evenly and reduce pores and defects.

Benefits of technology

Automatic cleaning of molds is realized, cleaning efficiency is improved, material distribution uniformity and compactness is ensured, and safety risks of manual cleaning are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hydrostatic press device for contact compression molding, and particularly relates to the technical field of contact molding, which comprises a base, the top surface of the base is longitudinally connected with a sliding plate in a sliding manner, the bottom surface of the sliding plate is fixedly provided with an upper die, and the base drives the sliding plate to slide through a hydraulic mechanism. When the device is used, the device is easy to operate, the lower die can be quickly cleaned through the knocking rod and the cleaning plate, meanwhile, in the pressing process, the lower die can be knocked through the knocking rod, the lower die can be cleaned through the cleaning plate, and the pressing efficiency is improved. Therefore, the material of the contact is distributed more uniformly and compactly, and internal pores and defects are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of contact forming, and more specifically, to a hydrostatic press device for contact pressing and forming. Background Art

[0002] A contact is a key component used to connect and disconnect circuits in electrical switches, relays and other devices. It is usually made of materials with good electrical conductivity, such as silver, copper, etc. The contact realizes the on-off of the circuit through contact and separation, and its performance directly affects the reliability and service life of electrical equipment. The contact is usually formed by pressing. The contact material, such as silver-based alloy, etc., is placed in a specific mold. Under high pressure, the contact material is gradually compressed and formed. The pressure is maintained for a period of time to ensure that the material is fully compacted and internal pores are eliminated. Then, the pressure is released, the mold is opened, and the pressed contact is taken out. After subsequent processing such as grinding, a contact that meets the requirements can be obtained to meet the functional requirements of connecting and disconnecting circuits in electrical equipment.

[0003] The materials of the contact usually adopt silver-based alloy, copper-based alloy and other materials. During the high-pressure pressing process, there is a certain adhesion force between the material and the mold, causing a part of the material to adhere to the inside of the mold. Therefore, after each contact forming and taking out, it is necessary to manually clean the inside of the mold. Manual cleaning undoubtedly increases the labor cost, and at the same time, when manually cleaning, a part of the body needs to be inserted into the mold, which has certain safety hazards. Summary of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a hydrostatic press device for contact pressing and forming. The technical problem to be solved by the utility model is that after each contact forming and taking out, it is necessary to manually clean the inside of the mold. Manual cleaning undoubtedly increases the labor cost, and at the same time, when manually cleaning, a part of the body needs to be inserted into the mold, which has certain safety hazards.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A hydrostatic press device for contact pressing and forming includes a base. A slide plate is longitudinally slidably connected to the top surface of the base. An upper mold is fixedly installed on the bottom surface of the slide plate. The base drives the slide plate to slide through a hydraulic mechanism. A lower mold is fixedly installed on the top surface of the base. A plurality of spring telescopic rods are symmetrically installed on the bottom wall of the base. The other ends of the plurality of spring telescopic rods are commonly installed on a mounting plate. A cleaning rod is rotatably connected inside the mounting plate. One end of the cleaning rod is rotatably connected to a base, and the base is slidably connected inside the lower mold. A plurality of cleaning plates are fixedly installed on the outer side of the cleaning rod, and one end of each cleaning plate is in contact with the inner wall of the lower mold. A knocking and vibrating mechanism is installed on the top surface of the base.

[0007] As Figures 1-5 shown, the implementation manner is specifically as follows: By setting a plurality of spring telescopic rods, the mounting plate is driven to jack up and reset upward, so that the formed contact is extruded out of the lower die through the base. By setting a cleaning rod and a cleaning plate, the cleaning plate can be driven to clean the lower die by the rotation of the cleaning rod.

[0008] In a preferred implementation manner, the knocking and vibrating mechanism includes a gear ring, and the gear ring is rotatably connected to the top surface of the base. A plurality of rotating shafts are rotatably connected to the top surface of the base. A driven gear is installed at the bottom end of each rotating shaft, and each driven gear meshes with the gear ring. A plurality of knocking rods are fixedly installed on the outer side of each rotating shaft.

[0009] In a preferred implementation manner, a turntable is rotatably connected inside the mounting plate. A telescopic seat is fixedly installed on the top surface of the turntable. A sliding seat is slidably connected inside the telescopic seat. A connecting shaft is fixedly installed at the top end of the sliding seat. The top end of the connecting shaft penetrates through the base and a driving gear is installed, and the driving gear meshes with the gear ring.

[0010] In a preferred implementation manner, the hydraulic mechanism includes a plurality of guide posts, and the plurality of guide posts are symmetrically installed on the top surface of the base. A top plate is jointly installed at the top ends of the plurality of guide posts. A hydraulic rod is fixedly installed on the top surface of the top plate, and the bottom end of the hydraulic rod is fixedly connected to the top surface of the sliding plate.

[0011] In a preferred implementation manner, a square cavity is formed inside the sliding seat, and each side surface of the telescopic seat is attached to the side wall of the sliding seat.

[0012] In a preferred implementation manner, a motor is fixedly installed on the bottom surface of the mounting plate, and the output shaft of the motor is connected to the bottom surface of the turntable.

[0013] In a preferred implementation manner, a synchronous pulley is installed on the output shaft of the motor and the bottom end of the cleaning rod, and the two synchronous pulleys are jointly sleeved with a synchronous belt.

[0014] In a preferred implementation manner, the material of each knocking rod is rubber.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. By setting devices such as a cleaning plate, spring telescopic rods, and a cleaning rod, the present utility model realizes the purpose of driving the base to lift by the spring telescopic rods, separating the formed contact from the lower die, and driving the cleaning rod and the cleaning plate into the lower die, and driving the cleaning plate to rotate by the cleaning rod, so as to quickly clean the lower die.

[0017] 2. The utility model realizes that during the process of contact pressing, by setting devices such as a gear ring, a driven gear, a driving gear, and a knocking rod, the gear ring drives the driven gear to rotate, and the knocking rod knocks the lower die, so that the material distribution of the contact can be more uniform and dense, reducing internal pores and defects. At the same time, when the contact is formed, while the cleaning rod rotates, the knocking rod knocks the lower die to quickly clean the lower die, achieving the purpose of improving the cleaning efficiency.

[0018] In summary, when the utility model is in use, the operation is simple. The lower die can be quickly cleaned by the knocking rod and the cleaning plate. At the same time, during the pressing process, the knocking rod knocks the lower die, so that the material distribution of the contact is more uniform and dense, reducing internal pores and defects. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram of a hydrostatic press device for contact pressing and forming proposed by the utility model;

[0020] Figure 2 is a schematic structural diagram of the gear ring installation of a hydrostatic press device for contact pressing and forming proposed by the utility model;

[0021] Figure 3 is a schematic cross-sectional view of the base of a hydrostatic press device for contact pressing and forming proposed by the utility model;

[0022] Figure 4 is a schematic structural diagram of the synchronization mechanism of a hydrostatic press device for contact pressing and forming proposed by the utility model;

[0023] Figure 5 is a schematic structural diagram of the cleaning plate installation of a hydrostatic press device for contact pressing and forming proposed by the utility model.

[0024] In the figure: 1 base, 2 guide post, 3 top plate, 4 hydraulic rod, 5 sliding plate, 6 upper die, 7 lower die, 8 gear ring, 9 driven gear, 10 rotating shaft, 11 knocking rod, 12 driving gear, 13 spring telescopic rod, 14 mounting plate, 15 motor, 16 cleaning rod, 17 telescopic seat, 18 sliding seat, 19 connecting shaft, 20 turntable, 21 synchronous pulley, 22 synchronous belt, 23 cleaning plate, 24 base. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0026] Referring to Figures 1-5 , a hydrostatic press device for contact pressing and forming includes a base 1. A slide plate 5 is longitudinally slidably connected to the top surface of the base 1. An upper mold 6 is fixedly installed on the bottom surface of the slide plate 5. The base 1 drives the slide plate 5 to slide through a hydraulic mechanism. A lower mold 7 is fixedly installed on the top surface of the base 1. A plurality of spring telescopic rods 13 are symmetrically installed on the bottom wall of the base 1. The other ends of the plurality of spring telescopic rods 13 are jointly installed with a mounting plate 14. A cleaning rod 16 is rotatably connected inside the mounting plate 14. One end of the cleaning rod 16 is rotatably connected to a base 24, and the base 24 is slidably connected inside the lower mold 7. A plurality of cleaning plates 23 are fixedly installed on the outer side of the cleaning rod 16, and one end of each cleaning plate 23 is in contact with the inner wall of the lower mold 7. A knocking and vibrating mechanism is installed on the top surface of the base 1.

[0027] As Figures 1-5 shown, the implementation method is specifically as follows: By setting a plurality of spring telescopic rods 13, the mounting plate 14 is driven to jack up and reset, so as to extrude the formed contact out of the lower mold 7 through the base 24. By setting the cleaning rod 16 and the cleaning plates 23, the cleaning plates 23 can be driven to clean the lower mold 7 by the rotation of the cleaning rod 16.

[0028] The knocking and vibrating mechanism includes a gear ring 8, and the gear ring 8 is rotatably connected to the top surface of the base 1. A plurality of rotating shafts 10 are rotatably connected to the top surface of the base 1. A driven gear 9 is installed at the bottom end of each rotating shaft 10, and each driven gear 9 meshes with the gear ring 8. A plurality of knocking rods 11 are fixedly installed on the outer side of each rotating shaft 10.

[0029] The rotation of the gear ring 8 drives the rotation of each driven gear 9, and then drives the rotation of each rotating shaft 10, and the lower mold 7 is knocked by the knocking rods 11. During the process of pressing the contact, knocking the lower mold 7 can make the material distribution of the contact more uniform and dense, and reduce internal pores and defects.

[0030] A turntable 20 is rotatably connected inside the mounting plate 14. A telescopic seat 17 is fixedly installed on the top surface of the turntable 20. A sliding seat 18 is slidably connected inside the telescopic seat 17. The top end of the sliding seat 18 is fixedly installed with a connecting shaft 19. The top end of the connecting shaft 19 penetrates through the base 1 and is installed with a driving gear 12, and the driving gear 12 meshes with the gear ring 8.

[0031] Drive the ring gear 8 to rotate through the drive gear 12.

[0032] The hydraulic mechanism includes a plurality of guide posts 2, and the plurality of guide posts 2 are symmetrically installed on the top surface of the base 1. The top ends of the plurality of guide posts 2 are jointly installed with a top plate 3. A hydraulic rod 4 is fixedly installed on the top surface of the top plate 3, and the bottom end of the hydraulic rod 4 is fixedly connected to the top surface of the sliding plate 5.

[0033] A square cavity is formed in the sliding seat 18, and each side surface of the telescopic seat 17 is attached to the side wall of the sliding seat 18. Thus, the telescopic seat 17 can be driven to rotate synchronously by the rotation of the sliding seat 18.

[0034] A motor 15 is fixedly installed on the bottom surface of the mounting plate 14, and the output shaft of the motor 15 is connected to the bottom surface of the turntable 20.

[0035] Synchronous wheels 21 are installed on the output shaft of the motor 15 and the bottom end of the cleaning rod 16, and the two synchronous wheels 21 are jointly sleeved with a synchronous belt 22.

[0036] The material of each knocking rod 11 is rubber, which is used to reduce the damage to the lower die 7.

[0037] When the utility model is in use, first place the material of the contact head in the lower die 7, and lift the material through the base 24. Then, start the hydraulic rod 4 to drive the sliding plate 5 to slide downward, so as to press the material in the lower die 7 through the upper die 6.

[0038] During the pressing process, the motor 15 can be started. The motor 15 drives the turntable 20 to rotate. Then, since the sliding seat 18 and the telescopic seat 17 are both square, the drive gear 12 on the connecting shaft 19 is driven to rotate, and then the ring gear 8 is pushed to rotate. Since each driven gear 9 is meshed with the ring gear 8, each rotating shaft 10 is driven to rotate, and the outer side of the lower die 7 is knocked by the knocking rod 11, so that the material in the lower die 7 is more closely connected, more evenly and densely distributed, and the internal pores and defects are reduced. It should be noted that at this time, the output shaft of the motor 15 drives the cleaning rod 16 to rotate through the synchronous wheel 21 and the synchronous belt 22. However, since there is friction between the material and the base 24, and there is friction between the material and the side wall of the lower die 7, and the cleaning rod 16 is rotatably connected to the base 24, the rotation of the cleaning rod 16 will not drive the base 24 to rotate, which is convenient for the forming of the contact head.

[0039] After pressing and forming, the upper mold 6 is slid upward, so that the base 24 slides upward under the action of the spring telescopic rod 13 and pushes the contact to separate from the lower mold 7. At the same time, after the mounting plate 14 rises, each cleaning plate 23 is located inside the lower mold 7, and then the cleaning rod 16 is driven to rotate by the motor 15 to realize the cleaning of the inner wall of the lower mold 7 through the cleaning plate 23. At the same time, the material adhering to the lower mold 7 can be quickly fallen off by knocking with the external knocking rod 11, thereby improving the cleaning efficiency.

[0040] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A hydrostatic press device for contact pressing and forming, comprising a base (1), characterized in that: A slide plate (5) is longitudinally slidably connected to the top surface of the base (1). An upper mold (6) is fixedly installed on the bottom surface of the slide plate (5). The base (1) drives the slide plate (5) to slide through a hydraulic mechanism. A lower mold (7) is fixedly installed on the top surface of the base (1). A plurality of spring telescopic rods (13) are symmetrically installed on the bottom wall of the base (1). The other ends of the plurality of spring telescopic rods (13) are jointly installed with a mounting plate (14). A cleaning rod (16) is rotatably connected inside the mounting plate (14). One end of the cleaning rod (16) is rotatably connected to a base (24), and the base (24) is slidably connected inside the lower mold (7). A plurality of cleaning plates (23) are fixedly installed on the outer side of the cleaning rod (16), and one end of each cleaning plate (23) is in contact with the inner wall of the lower mold (7). A knocking and vibrating mechanism is installed on the top surface of the base (1).

2. The hydrostatic press device for contact pressing and forming according to claim 1, characterized in that: The knocking and vibrating mechanism includes a toothed ring (8), and the toothed ring (8) is rotatably connected to the top surface of the base (1). A plurality of rotating shafts (10) are rotatably connected to the top surface of the base (1). A driven gear (9) is installed at the bottom end of each rotating shaft (10), and each driven gear (9) meshes with the toothed ring (8). A plurality of knocking rods (11) are fixedly installed on the outer side of each rotating shaft (10).

3. The hydrostatic press device for contact pressing and forming according to claim 2, characterized in that: A turntable (20) is rotatably connected inside the mounting plate (14). A telescopic seat (17) is fixedly installed on the top surface of the turntable (20). A sliding seat (18) is slidably connected inside the telescopic seat (17). A connecting shaft (19) is fixedly installed at the top end of the sliding seat (18). The top end of the connecting shaft (19) penetrates through the base (1) and is installed with a driving gear (12), and the driving gear (12) meshes with the toothed ring (8).

4. The hydrostatic press device for contact pressing and forming according to claim 3, characterized in that: The hydraulic mechanism includes a plurality of guide columns (2), and the plurality of guide columns (2) are symmetrically installed on the top surface of the base (1). The top ends of the plurality of guide columns (2) are jointly installed with a top plate (3). A hydraulic rod (4) is fixedly installed on the top surface of the top plate (3), and the bottom end of the hydraulic rod (4) is fixedly connected to the top surface of the slide plate (5).

5. A hydrostatic press device for contact pressing and forming according to claim 4, characterized in that: A square cavity is formed inside the sliding seat (18), and each side surface of the telescopic seat (17) is attached to the side wall of the sliding seat (18).

6. The hydrostatic press device for contact pressing and forming according to claim 5, characterized in that: A motor (15) is fixedly installed on the bottom surface of the mounting plate (14), and the output shaft of the motor (15) is connected to the bottom surface of the turntable (20).

7. The hydrostatic press device for contact pressing and forming according to claim 6, characterized in that: Synchronous pulleys (21) are installed on the output shaft of the motor (15) and the bottom end of the cleaning rod (16). The two synchronous pulleys (21) are jointly sleeved with a synchronous belt (22).

8. A hydrostatic press device for contact pressing and forming according to claim 7, characterized in that: The material of each knocking rod (11) is rubber.