Dustproof visible grinding device for tungsten electrode

By designing a tungsten dust-proof visual grinding device, the problems of uncontrollable tungsten grinding angle and feeding speed and dust treatment are solved, and the visualization and safety of tungsten grinding are improved.

CN223130278UActive Publication Date: 2025-07-22郑广胜
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Patent Information

Application Number
CN202421304340.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-08
Publication Date
2025-07-22
Estimated Expiration
2034-06-08

AI Technical Summary

Technical Problem

The existing tungsten electrode grinding machines cannot effectively observe and control the tungsten electrode grinding angle and feeding speed, and cannot effectively deal with the dust generated by grinding, affecting the welding quality and causing harm to human health.

Method used

A tungsten dust-proof visual grinding device is designed, including a chassis, a grinding blade driving unit and an angle adjustment clamp, equipped with a transparent cover and a dust removal double-sided adhesive paste, which realizes visual control of the tungsten grinding angle and feeding speed, and captures dust through the dust removal adhesive paste.

Benefits of technology

The visual control of the grinding angle and feeding speed of the tungsten electrode is realized, reducing the harm of dust to the human body, and improving welding quality and safety of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a dustproof visible grinding device for a tungsten electrode, belongs to the technical field of grinding, and mainly solves the problems of controllable and visible grinding and dust removal of the tip part and the end part of the tungsten electrode. The device comprises a case, an abrasive disc driving unit and an angle adjusting clamp holder. The abrasive disc driving unit is fixed in the base and used for grinding. The angle adjusting clamp holder is installed above the base guide rail and used for adjusting the tungsten electrode grinding angle. A hexagonal lock hole and a flat guide hole are formed in the upper portion of the grinding cavity and used for fastening a spring locking nut and grinding the end of a tungsten electrode respectively. An upper transparent cover and a left transparent cover are installed in the grinding cavity, and the tungsten electrode grinding condition can be observed conveniently. Dust-removing double-faced adhesive tapes are pasted on the inner wall of the grinding cavity to reduce dust damage. The device provided by the utility model can realize the functions of near-distance observation of tungsten electrode sharpening, end part grinding and dust prevention, and is strong in practicability.
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Description

Technical Field

[0001] The utility model relates to a tungsten electrode dust-proof visual grinding device, belonging to the grinding technology field, and mainly solving the problems of visual grinding and dust prevention at the tip and end of the tungsten electrode. Background Art

[0002] During tungsten inert gas welding, the tungsten electrode needs to be ground frequently. Manual grinding of the tungsten electrode cannot guarantee the grinding angle and quality, and the dust generated during the grinding process of the tungsten electrode will be harmful to the human body. Therefore, using a tungsten electrode grinding machine for tungsten electrode grinding is an effective measure to solve the above problems. However, most of the existing tungsten electrode grinding machines can only grind the tip and cannot grind the end. When grinding the tungsten electrode, the feeding speed and rotation angle cannot be effectively observed and controlled from the front, which cannot meet the use requirements and thus affect the welding quality. The tungsten electrode dust generated during grinding cannot be treated either. A small number of multi-functional tungsten electrode grinding machines are too expensive to afford. Therefore, developing a practical tungsten electrode dust-proof visual grinding device has great market prospects. Summary of the Invention

[0003] The purpose of the utility model is to solve the problems existing in the above background art, and provide a tungsten electrode dust-proof visual grinding device. When grinding the tip and end of the tungsten electrode, the upper and left transparent covers can effectively observe and control the grinding rotation angle and feeding speed. The dust removal double-sided adhesive tape has a good protective effect. Its structure is reasonable, the functions are complete, the volume is small, the noise is small, and it is convenient to use. To solve the above technical problems, the technical solution adopted by the utility model is: a tungsten electrode dust-proof visual grinding device, including a chassis, a grinding disc driving unit and an angle-adjusting gripper. The DC motor is fixed inside the base to drive the grinding disc to rotate and work. The angle-adjusting gripper is installed above the base guide rail and consists of a guide groove base, an angle-adjusting upper seat, a fine-tuning nut and a tungsten electrode clamping handle. A hexagonal lock hole and a flat head guide hole are provided above the grinding chamber, which are used for tightening the spring locking nut and grinding the end after the tip of the tungsten electrode is ground respectively. Transparent covers are installed above and on the left side of the grinding chamber to facilitate observing the grinding situation of the tungsten electrode. The inner wall of the grinding chamber is adhered with a dust removal double-sided adhesive tape to reduce the harm of dust to the staff.

[0004] As an optimal solution, the chassis is welded by steel plates and consists of two parts: a base and a grinding chamber. The DC motor is fixed inside the base to prevent vibration during operation. Capacitors, resistors, rectifier bridges, fuse sockets, switches, power sockets, etc. are also enclosed inside the base to ensure electrical safety. The angle-adjusting gripper is marked with an angle scale, enabling multi-angle adjustment. The tungsten electrode gripper includes a tungsten electrode, a spring lock nut, a tungsten electrode spring chuck, a rotating handle, and a handle extension rod. The tungsten electrode is fixed inside the tungsten electrode gripper through the spring lock nut and the tungsten electrode spring chuck. The fine-tuning nut is threadedly connected to the adjusting upper seat. The tungsten electrode gripper slides and fits inside the handle nylon guide sleeve, enabling the tungsten electrode to make a slight contact with the grinding disc for grinding. The transparent cover is installed above and on the left side of the grinding chamber for easy observation of the tungsten electrode grinding situation. A rubber gasket is added between the transparent cover and the grinding chamber, and a dust-removing double-sided adhesive tape is adhered to the inner wall of the grinding chamber to prevent dust leakage and noise generation. A flat-head guide hole for grinding the end of the tungsten electrode and a hexagonal lock hole for tightening the spring lock nut are provided in the upper left corner of the grinding chamber.

[0005] The beneficial effects of the present utility model: This tungsten electrode dust-proof and visible grinding device adjusts the required angle according to the needs of tungsten inert gas welding through the scale of the angle-adjusting gripper, moves along the guide rail, observes and adjusts the tungsten electrode grinding situation through the transparent covers above and on the left side. The dust generated during grinding is enclosed in the grinding chamber and adheres to the dust-removing double-sided adhesive tape, which can be replaced and removed after shutdown. This structure is reasonable in design, complete in function, small in size, low in noise, and convenient to use.

[0006] To introduce the present utility model more clearly, a further detailed description is made in conjunction with the attached drawings. Description of the Drawings

[0007] Figure 1 It is a front view structural schematic diagram of the tungsten electrode dust-proof grinding device of the present utility model.

[0008] Figure 2 It is an axonometric view structural schematic diagram of the mechanism of the tungsten electrode dust-proof grinding device.

[0009] Figure 3 It is an exploded view of the mechanism of the tungsten electrode dust-proof grinding device.

[0010] Figure 4 It is a structural schematic diagram of the base.

[0011] Figure 5 It is a structural schematic diagram of the grinding disc drive unit.

[0012] Figure 6 Overall view of the angle-adjusting gripper.

[0013] Figure 7 Exploded view of the angle-adjusting gripper.

[0014] Figure 8 Exploded view of the tungsten electrode gripper.

[0015] Description of the reference numerals.

[0016] 1 - Chassis; 2 - Grinding disc drive unit; 3 - Angle adjustment gripper.

[0017] 4 - Base; 5 - Grinding chamber; 6 - Upper transparent cover.

[0018] 7 - Base nylon bushing; 8 - Dust removal double-sided adhesive tape; 9 - Left transparent cover.

[0019] 10 - Motor fixing screw; 11 - Adapter; 12 - Adapter setscrew.

[0020] 13 - Grinding disc; 14 - Pressure plate; 15 - Motor.

[0021] 16 - Upper angle adjustment seat; 17 - Angle locking bolt; 18 - Angle locking nut.

[0022] 19 - Guide rail locking screw; 20 - Handle nylon bushing; 21 - Fine adjustment nut.

[0023] 22 - Tungsten electrode; 23 - Tungsten electrode gripper; 24 - Guide groove base.

[0024] 25 - Scale; 26 - Handle extension rod; 27 - Rotating handle.

[0025] 28 - Tungsten electrode spring collet; 29 - Spring locking nut; 30 - Hexagonal lock hole.

[0026] 31 - Flat head guide hole; 32 - Guide rail. Detailed implementation manners

[0027] As Figure 1 shown, the utility model includes a chassis 1, a grinding disc drive unit 2, and an angle adjustment gripper 3. The grinding disc drive unit 2 is bolted to the chassis 1. The motor 15 in the grinding disc drive unit 2 drives the grinding disc 13 to rotate. The angle adjustment gripper 3 moves back and forth on the guide rail 32 of the chassis 1.

[0028] As Figure 2 shown, in this embodiment, the chassis 1 includes two parts, a base 4 and a grinding chamber 5. The motor 15 of the grinding disc drive unit 2 is inside the base 4, and the grinding disc 13 is inside the grinding chamber 5. The angle adjustment gripper 3 moves back and forth on the guide rail 32 of the chassis 1 to grind the tungsten electrode.

[0029] As Figure 3As shown in the figure, in this embodiment, the grinding chamber 5 includes an upper transparent cover 6, a left transparent cover 9, a base nylon bushing 7, and a dust removal double-sided adhesive tape 8. The upper transparent cover 6 and the left transparent cover 9 are installed on the grinding chamber 5 to facilitate observing the grinding condition of the tungsten electrode 22 and dust removal. The base nylon bushing 7 is installed in the flat head guide hole 31 of the grinding chamber 5 for grinding the end face of the tungsten electrode. The dust removal double-sided adhesive tape 8 is pasted on the inner wall of the grinding chamber 5 for removing tungsten electrode dust.

[0030] As Figure 4 shown in the figure, in this embodiment, the hexagonal lock hole 30 and the flat head guide hole 31 are located in the upper left of the grinding chamber 5. The hexagonal lock hole 30 is used to lock the spring lock nut 29, and the flat head guide hole 31 is used to install the base nylon bushing 7. The guide rail 32 is located above the base 4 for fixing the angle adjustment holder 3 for angle adjustment.

[0031] As Figure 5 shown in the figure, in this embodiment, the grinding wheel driving unit 2 includes a motor 15, a motor fixing screw 10, a swivel joint 11, a swivel joint setscrew 12, a grinding wheel 13, and a pressure plate 14.

[0032] In this embodiment, the motor 15 is fixed to the chassis 1 by the motor fixing screw 10. The swivel joint 11 is fastened to the shaft of the motor 15 by the swivel joint setscrew 12 and then fastened to the grinding wheel 13 by the pressure plate 14.

[0033] As Figure 6 shown in the figure, in this embodiment, the angle adjustment holder 3 includes a guide groove base 24, an angle adjustment upper seat 16, and a tungsten electrode holder 23. The guide groove base 24 is fixed above the guide rail 32 and connected to the angle adjustment upper seat 16 by an angle locking bolt 17 for adjusting the grinding angle.

[0034] As Figure 7 shown in the figure, in this embodiment, the angle adjustment holder 3 includes a guide groove base 24, an angle adjustment upper seat 16, an angle locking bolt 17, an angle locking nut 18, a guide rail locking screw 19, a handle nylon bushing 20, a fine adjustment nut 21, a tungsten electrode 22, a tungsten electrode holder 23, and a scale 25.

[0035] In this embodiment, the guide groove base 24 is fixed above the guide rail 32 and connected to the angle adjustment upper seat 16 by the angle locking bolt 17 and the angle locking nut 18. The grinding angle of the tungsten electrode is determined by the scale 25. The handle nylon bushing 20 is closely fitted with the central hole of the angle adjustment upper seat 16. The fine adjustment nut 21 is threadedly connected to the angle adjustment upper seat 16 for adjusting the grinding progress of the tungsten electrode 22.

[0036] As Figure 8 shown in the figure, in this embodiment, the tungsten electrode holder 23 includes a tungsten electrode 22, a spring lock nut 29, a tungsten electrode spring chuck 28, a rotating handle 27, and a handle extension rod 26.

[0037] In this embodiment, the tungsten electrode 22 is inserted into the central hole of the tungsten electrode spring chuck 28 according to the aperture, and is threadedly fastened with the rotating handle 27 through the spring lock nut 29. The rotating handle 27 and the handle extension rod 26 are threadedly connected. The rotating handle 27 slides and rotates with the handle nylon guide sleeve 20 while adjusting the fine adjustment nut 21 to feed forward so that the tungsten electrode 22 contacts the grinding disc 13 for grinding.

[0038] As mentioned above, it only represents the best embodiment of the present invention and does not impose any limitation on the present invention. Any simple modification, change and equivalent structural change made to the above embodiments according to the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A tungsten electrode dust-proof visual grinding device, comprising a chassis (1), a grinding disc driving unit (2), and an angle-adjusting gripper (3), characterized in that The grinding disc drive unit (2) is bolted to the chassis (1). The chassis (1) includes a base (4), a grinding chamber (5), an upper transparent cover (6), a base nylon bushing (7), a dust removal double-sided adhesive tape (8), a left transparent cover (9), a hexagonal locking hole (30), a flat head guide hole (31), and a guide rail (32). The hexagonal locking hole (30) and the flat head guide hole (31) are located in the upper left of the grinding chamber (5). The dust removal double-sided adhesive tape (8) is pasted on the inner wall of the grinding chamber (5) for dust removal. The upper transparent cover (6) and the left transparent cover (9) are installed on the grinding chamber (5). The base nylon bushing (7) is installed in the flat head guide hole (31) above the grinding chamber (5) for end face grinding. The angle adjustment holder (3) is located on the guide rail (32) of the chassis (1) and can be adjusted and moved back and forth. The guide rail (32) is located in the upper right of the base (4) for fixing the angle adjustment holder (3).

2. The tungsten electrode dust-proof visual grinding device according to claim 1, characterized in that: The grinding disc drive unit (2) includes a motor (15), motor fixing screws (10), a swivel joint (11), a swivel joint setscrew (12), a grinding disc (13), and a pressure plate (14). The motor (15) is fixed to the chassis (1) by the motor fixing screws (10). The swivel joint (11) is fastened to the shaft of the motor (15) by the swivel joint setscrew (12) and then fastened to the grinding disc (13) by the pressure plate (14).

3. The tungsten electrode dust-proof visual grinding device according to claim 1, characterized in that: The angle adjustment holder (3) includes a guide groove base (24), an angle adjustment upper seat (16), an angle locking bolt (17), an angle locking nut (18), a guide rail locking screw (19), a handle nylon bushing (20), a fine adjustment nut (21), a tungsten electrode (22), a tungsten electrode holder (23), and a scale (25).

4. The tungsten electrode dust-proof visual grinding device according to claim 3, characterized in that: The tungsten electrode holder (23) includes a spring locking nut (29), a tungsten electrode spring chuck (28), a rotating handle (27), and a handle extension rod (26). The tungsten electrode (22) is inserted into the central hole of the tungsten electrode spring chuck (28) according to the aperture and is threadedly fastened to the rotating handle (27) by the spring locking nut (29). The rotating handle (27) is threadedly connected to the handle extension rod (26). The rotating handle (27) slides and rotates with the handle nylon bushing (20) while adjusting the fine adjustment nut (21) to feed forward so that the tungsten electrode (22) contacts the grinding disc (13) for grinding.

5. The tungsten electrode dust-proof visible grinding device according to claim 3, characterized in that: The guide groove base (24) is fixed above the guide rail (32) and is connected to the angle adjustment upper seat (16) by the angle locking bolt (17) and the angle locking nut (18). The scale (25) controls the grinding angle of the tungsten electrode (22). The handle nylon bushing (20) is closely fitted with the central hole of the angle adjustment upper seat (16). The fine adjustment nut (21) is threadedly connected to the angle adjustment upper seat (16) for adjusting the grinding progress of the tungsten electrode (22).