Surface treatment mechanism for ceramic machining

Through the design of the adjustment components, tensioning wheel and driven wheel, the problem that the existing ceramic surface treatment mechanism cannot adapt to ceramic devices of different sizes is solved, and good adaptation and transmission stability are achieved for ceramic devices of different sizes is improved, and the polishing effect and the safety of the transmission system are improved.

CN223130333UActive Publication Date: 2025-07-22HUBEI JINGHUA CERAMICS TECH
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Patent Information

Application Number
CN202422237459.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-22
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing ceramic surface treatment mechanism cannot adapt to ceramic devices of different sizes, resulting in poor polishing effect.

Method used

A surface treatment mechanism including an adjustment component and a tensioning wheel and a driven wheel are designed. By adjusting the pitch of the polishing wheel, the tensioning wheel and the driven wheel ensure transmission stability, so as to achieve adaptation and transmission stability to ceramic devices of different sizes.

Benefits of technology

Good adaptability and transmission stability to ceramic components of different sizes is achieved, sliding and slipping caused by slack transmission belts is avoided, and polishing effect and transmission system safety is improved.

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Abstract

The utility model relates to a surface treatment mechanism for ceramic processing, which comprises a workbench, the top of the workbench is fixedly connected with a mounting rack, the upper end part of the mounting rack is provided with an electric push rod, and the lower end part of the mounting rack is provided with a slide rail; according to the surface treatment mechanism for ceramic machining, by arranging the adjusting assembly, the effect of adjusting the distance between the two connecting bases can be effectively achieved in the using process of the surface treatment mechanism, and therefore the polishing wheel can adapt to ceramic devices of different sizes; and the good adaptability is effectively ensured when the ceramic device is subjected to surface treatment. By arranging the tensioning wheel to be matched with the driven wheel, the stability of the supporting frame in the transmission process is guaranteed, the sliding and slipping phenomena caused by looseness of the transmission belt in the transmission process are avoided, therefore, the transmission stability and reliability are improved, the risk that the transmission belt is broken due to excessive looseness can be reduced, and the service life of the transmission belt is prolonged. And the safety of a transmission system is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic processing equipment, and particularly relates to a surface treatment mechanism for ceramic processing. Background Art

[0002] Ceramics are inorganic non-metallic materials sintered at high temperature, mainly including two categories: pottery and porcelain. Pottery is mainly made of clay with high viscosity and strong plasticity, while porcelain is mainly made of clay, feldspar and quartz, and has a higher firing temperature and better performance.

[0003] The inner surface treatment of ceramics is a relatively special process because ceramic materials usually have high hardness and brittleness, which increases the difficulty of internal polishing. However, in certain specific cases, such as ceramic pipes, ceramic bearings or other applications that require a smooth inner surface, internal polishing is necessary;

[0004] In the existing ceramic surface treatment mechanisms, the ceramics are usually polished by staff holding a polishing device or by a polishing machine. However, the polishing device of the existing polishing equipment cannot achieve the adjustment effect, so it cannot meet the use requirements when polishing ceramics of different sizes. Therefore, a surface treatment mechanism for ceramic processing is proposed to solve the above problems. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a surface treatment mechanism for ceramic processing, which has the advantages of good treatment effect on the interior of ceramics of different sizes, etc., and solves the problem that the traditional surface treatment device is not easy to adjust and cannot adapt to ceramics of different sizes.

[0006] To achieve the above object, the utility model provides the following technical scheme: A surface treatment mechanism for ceramic processing, including a workbench, the top of the workbench is fixedly connected with a mounting frame, the upper end of the mounting frame is provided with an electric push rod, the lower end of the mounting frame is provided with a slide rail, a mounting seat is slidably connected to the slide rail, the mounting seat is fixedly connected with a transmission component, the bottom of the transmission component is slidably connected with two polishing components, and an adjustment component is arranged on the two polishing components;

[0007] A rotary motor is fixedly connected to the inside of the workbench, the output shaft of the rotary motor is connected with a motor speed reducer, the output shaft of the motor speed reducer is fixedly connected with a rotating table, the rotating table is rotatably connected to the workbench, and a three-jaw chuck is arranged on the top of the rotating table;

[0008] The adjusting component includes two mounting platforms, both of which are fixedly connected to the transmission component. A bidirectional lead screw is rotatably connected between the two mounting platforms, and adjusting platforms are threadedly connected to both ends of the bidirectional lead screw. Both of the adjusting platforms are fixedly connected to the polishing component.

[0009] Furthermore, the polishing component includes connecting seats, both of which are slidably connected to the transmission component, and a polishing wheel is drivingly connected to the connecting seats.

[0010] Furthermore, the transmission component includes a mounting plate, which is fixedly connected to the mounting seat, and an installation groove and two adjustment grooves are formed in the mounting plate.

[0011] Furthermore, two driven wheels are arranged in the installation groove, transmission shafts are arranged in both of the driven wheels, and both of the transmission shafts are drivingly connected to the connecting seats.

[0012] Furthermore, tension wheels are slidably connected in both of the adjustment grooves, and fixing parts for limiting are arranged on both of the tension wheels

[0013] Furthermore, a support frame is further arranged on the mounting plate, a transmission motor is fixedly connected to the top of the support frame, a transmission wheel is fixedly connected to the output shaft of the transmission motor, and a transmission belt is tensionedly connected among the transmission wheel, the tension wheels and the driven wheels.

[0014] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0015] First, in the surface treatment mechanism for ceramic processing, by providing an adjusting component, the distance between the two connecting seats can be effectively adjusted during use, so that the polishing wheel can adapt to ceramic devices of different sizes, effectively ensuring good adaptability when surface-treating ceramic devices.

[0016] Second, in the surface treatment mechanism for ceramic processing, by cooperating the tension wheels with the driven wheels, the stability of the support frame during transmission is effectively ensured, avoiding sliding and slipping phenomena caused by the slack of the transmission belt during transmission, thereby improving the stability and reliability of transmission; at the same time, the tight fit also helps to reduce the risk of the transmission belt breaking due to excessive slack, protecting the safety of the transmission system. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 is a bottom view of the structure of the present utility model;

[0019] Figure 3This is a top view of the structure of the utility model.

[0020] In the figure: 1, workbench; 11, mounting frame; 12, electric push rod; 13, slide rail; 14, mounting seat; 15, rotating motor; 16, motor reducer; 17, rotating table; 18, three-jaw chuck; 2, transmission component; 21, mounting plate; 22, mounting groove; 23, adjustment groove; 24, tensioning wheel; 25, driven wheel; 26, transmission motor; 27, transmission belt; 28, fixing piece; 29, support frame; 3, polishing component; 31, connecting seat; 32, polishing wheel; 4, adjustment component; 41, mounting table; 42, bidirectional lead screw; 43, adjustment table; 44, adjustment knob. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Embodiment 1:

[0023] Please refer to Figure 1-2 , a surface treatment mechanism for ceramic processing in this embodiment, includes a workbench 1. A mounting frame 11 is fixedly connected to the top of the workbench 1. An electric push rod 12 is provided at the upper end of the mounting frame 11. A slide rail 13 is provided at the lower end of the mounting frame 11. A mounting seat 14 is slidably connected to the slide rail 13. The mounting seat 14 is fixedly connected with a transmission component 2. Two polishing components 3 are slidably connected to the bottom of the transmission component 2. An adjustment component 4 is provided on the two polishing components 3. A rotating motor 15 is fixedly connected to the inside of the workbench 1. The output shaft of the rotating motor 15 is connected with a motor reducer 16. The output shaft of the motor reducer 16 is fixedly connected with a rotating table 17. The rotating table 17 is rotatably connected to the workbench 1. A three-jaw chuck 18 is provided on the top of the rotating table 17. The adjustment component 4 includes two mounting tables 41. The two mounting tables 41 are both fixedly connected to the transmission component 2. A bidirectional lead screw 42 is rotatably connected between the two mounting tables 41. Both ends of the bidirectional lead screw 42 are threadedly connected with adjustment tables 43. The two adjustment tables 43 are both fixedly connected to the polishing component 3.

[0024] The polishing component 3 includes a connecting seat 31. The two connecting seats 31 are both slidably connected to the transmission component 2. The connecting seat 31 is drivingly connected with a polishing wheel 32.

[0025] As a preferred technical solution in this embodiment: During actual use, the staff can first place the ceramic device on the three-jaw chuck 18, and then fix the ceramic by controlling the three-jaw chuck 18. Subsequently, the staff can control the electric push rod 12 to drive the mounting seat 14 to generate a downward displacement. During the downward displacement of the mounting seat 14, it can drive the polishing assembly 3 to generate a downward displacement, so that the connecting seat 31 provided on the polishing assembly 3 can be inserted into the inner cavity of the ceramic. Subsequently, the staff can control the adjustment knob 44 provided on the mounting table 41 to make the mounting table 41 rotate. During the rotation of the mounting table 41, it can drive the adjustment tables 43 threadedly connected to both ends thereof to generate a displacement effect of moving inward or outward simultaneously. During the displacement of the adjustment table 43, it can effectively drive the connecting seat 31 to generate an inward or outward displacement, thus effectively achieving the effect of adjusting the distance between the two polishing wheels 32, so that the polishing wheels 32 can fit the inner surface or the outer surface of the ceramic device. Finally, the staff can control the rotation motor 15 to start, which drives the rotating table 17 and the three-jaw chuck 18 to drive the ceramic device to generate a self-rotation effect, and the polishing effect can be achieved during the self-rotation of the ceramic device.

[0026] The technical effects brought by the above embodiment are: By providing the adjustment assembly 4, it can effectively achieve the effect of adjusting the distance between the two connecting seats 31 during use, so that the polishing wheels 32 can adapt to ceramic devices of different sizes, effectively ensuring good adaptability when surface-treating the ceramic devices.

[0027] Embodiment Two:

[0028] Please refer to Figure 3 , in order to ensure the effect of adjusting the polishing wheel 32, the transmission assembly 2 in this embodiment includes a mounting plate 21, the mounting plate 21 is fixedly connected to the mounting seat 14, and an installation groove 22 and two adjustment grooves 23 are formed on the mounting plate 21. Two driven wheels 25 are arranged in the installation groove 22, drive shafts are arranged in both driven wheels 25, and both drive shafts are drivingly connected to the connecting seat 31. Two tension wheels 24 are slidably connected in the two adjustment grooves 23, and fixing members 28 for limiting are arranged on both tension wheels 24. A support frame 29 is further arranged on the mounting plate 21, a transmission motor 26 is fixedly connected to the top of the support frame 29, an output shaft of the transmission motor 26 is fixedly connected to a transmission wheel, and a transmission belt 27 is tensioned and connected between the transmission wheel, the tension wheels 24 and the driven wheels 25.

[0029] As a preferred technical solution in this embodiment: During actual use, when the staff needs to adjust the distance between the polishing wheels 32, first, the fixing member 28 provided at the bottom of the tensioning wheel 24 can be controlled to cancel the limiting effect on the tensioning wheel 24. Subsequently, the staff can control the adjusting assembly 4 to adjust the polishing wheels 32. At this time, the staff can also adjust the position of the tensioning wheel 24 so that the tensioning wheel 24, the driven wheel 25, and the driving wheel can still achieve the tensioning effect on the transmission belt 27, thereby ensuring the stability of the support frame 29 during the transmission process.

[0030] The technical effects brought by the above embodiment are as follows: By setting the cooperation between the tensioning wheel 24 and the driven wheel 25, the stability of the support frame 29 during the transmission process is effectively ensured, and the sliding and slipping phenomena caused by the slack of the transmission belt 27 during the transmission process are avoided, thereby improving the stability and reliability of the transmission; at the same time, the close fit also helps to reduce the risk of the transmission belt 27 breaking due to excessive slack and protects the safety of the transmission system.

[0031] The working principle of the above embodiment is as follows:

[0032] 1. During actual use, the staff can first place the ceramic device on the three-jaw chuck 18, and then fix the ceramic by controlling the three-jaw chuck 18. Subsequently, the staff can control the electric push rod 12 to drive the mounting seat 14 to generate a downward displacement. During the downward displacement of the mounting seat 14, the polishing assembly 3 can be driven to generate a downward displacement, so that the connecting seat 31 provided on the polishing assembly 3 can be inserted into the inner cavity of the ceramic. Subsequently, the staff can control the adjusting knob 44 provided on the mounting table 41 to make the mounting table 41 rotate. During the rotation of the mounting table 41, the adjusting tables 43 threadedly connected to both ends thereof can be driven to generate a displacement effect of moving inward or outward simultaneously. During the displacement of the adjusting table 43, the connecting seat 31 can be effectively driven to move inward or outward, thereby effectively achieving the effect of adjusting the distance between the two polishing wheels 32, so that the polishing wheels 32 can be attached to the inner surface or the outer surface of the ceramic device. Finally, the staff can control the rotation motor 15 to start, driving the rotating table 17 and the three-jaw chuck 18 to drive the ceramic device to generate a self-rotation effect, and the polishing effect can be achieved during the self-rotation of the ceramic device.

[0033] II. During actual use, when the staff needs to adjust the spacing between the polishing wheels 32, first, the fixing member 28 provided at the bottom of the tensioning wheel 24 can be controlled to cancel the limiting effect on the tensioning wheel 24. Subsequently, the staff can control the adjusting assembly 4 to adjust the polishing wheels 32. At this time, the staff can also adjust the position of the tensioning wheel 24 so that the tensioning effect on the transmission belt 27 can still be achieved among the tensioning wheel 24, the driven wheel 25, and the transmission wheel, thereby ensuring the stability of the support frame 29 during the transmission process.

[0034] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface treatment mechanism for ceramic processing, comprising a workbench (1), characterized in that: At the top of the workbench (1), there is a fixedly connected mounting frame (11). At the upper end of the mounting frame (11), there is an electric push rod (12). At the lower end of the mounting frame (11), there is a slide rail (13). A mounting seat (14) is slidably connected to the slide rail (13). The mounting seat (14) is fixedly connected to a transmission assembly (2). At the bottom of the transmission assembly (2), two polishing assemblies (3) are slidably connected. An adjustment assembly (4) is provided on the two polishing assemblies (3); Inside the workbench (1), there is a fixedly connected rotary motor (15). The output shaft of the rotary motor (15) is connected to a motor reducer (16). The output shaft of the motor reducer (16) is fixedly connected to a rotating table (17). The rotating table (17) is rotatably connected to the workbench (1). At the top of the rotating table (17), there is a three-jaw chuck (18); The adjustment assembly (4) includes two mounting platforms (41). Both of the two mounting platforms (41) are fixedly connected to the transmission assembly (2). A bidirectional lead screw (42) is rotatably connected to the two mounting platforms (41). Both ends of the bidirectional lead screw (42) are threadedly connected to adjustment platforms (43). Both of the two adjustment platforms (43) are fixedly connected to the polishing assembly (3).

2. The surface treatment mechanism for ceramic processing according to claim 1, characterized in that: The polishing assembly (3) includes connecting seats (31). Both of the two connecting seats (31) are slidably connected to the transmission assembly (2). The connecting seat (31) is drivingly connected to a polishing wheel (32).

3. The surface treatment mechanism for ceramic processing according to claim 2, wherein: The transmission assembly (2) includes a mounting plate (21). The mounting plate (21) is fixedly connected to the mounting seat (14). An installation groove (22) and two adjustment grooves (23) are formed on the mounting plate (21).

4. A surface treatment mechanism for ceramic processing according to claim 3, characterized in that: Two driven wheels (25) are arranged in the installation groove (22). Transmission shafts are arranged inside both of the two driven wheels (25). Both of the two transmission shafts are drivingly connected to the connecting seat (31).

5. The surface treatment mechanism for ceramic processing according to claim 4, wherein: Tensioning wheels (24) are slidably connected to both of the two adjustment grooves (23). Fixing members (28) for limiting are arranged on both of the two tensioning wheels (24).

6. The surface treatment mechanism for ceramic processing according to claim 5, characterized in that: A support frame (29) is further arranged on the mounting plate (21). At the top of the support frame (29), there is a fixedly connected transmission motor (26). The output shaft of the transmission motor (26) is fixedly connected to a transmission wheel. A transmission belt (27) is tensioned and connected among the transmission wheel, the tensioning wheel (24) and the driven wheel (25).